0715-ASPA-D-2 Pg 1 of 3 Ancorsteel Phosphorus Alloys ® Ancorsteel phosphorus alloys are ferrous base powders for P/M parts requiring superior electromagnetic performance. Compared with parts made from pure, high compressibility iron powders, those made from the phosphorus alloys have higher resistivity, permeability and induction, and reduced coercive force. The presence of phosphorus also decreases the susceptibility of a P/M component to nitrogen aging. Ancorsteel phosphorus alloys are produced by making ferrophosphorus additions to the highly compressible iron powders Ancorsteel 1000B or Ancorsteel 1000C. Components made from the phosphorus alloys exhibit a good combination of tensile strength, ductility, and impact absorption energy. The particle size of the added ferrophosphorus is important as it has a significant effect on these properties. The ferrophosphorus powder should be finer than 20 micrometers and preferably should have a median particle size close to 10 micrometers. The Hoeganaes Corporation products Ancorsteel 45P and Ancorsteel 80P contain 0.45 and 0.80 weight % (w/o) phosphorus respectively. Typical applications for parts made from Ancorsteel phosphorus alloys include speed sensors, magnetic solenoids and plungers. Hysteresis Loop with Initial (B-H) Curve Induction (Gauss) Maximum Flux Density Residual Induction Coercive Force-Hc Slope = [Relative] Max. Permeability Drive Field (Oe) NORTH AMERICA Cinnaminson, NJ: +1-856-829-2220, tim.hale@hoeganaes.com EUROPE Meerbusch, Germany: +49-2132-6598-20, klaus.vossen@hoeganaes.com ASIA Seoul, Korea: +82-2-3486-4471, jongsik.na@hoeganaes.com Pudong Shanghai, China: +86-21-2037-3950, oliver.he@hoeganaes.com 0715-ASPA-D-2 Data Sheet 3 of 3 4 Pg 2 Ancorsteel Phosphorus Alloys ® Typical Magnetic Properties Grade Ancorsteel 1000B Compaction pressure, MPa (tsi) 415 (30) 550 (40) 690 (50) Sintering temperature, ˚C (˚F) 1120 (2050) 1260 (2300) 1120 (2050) 1260 (2300) 1120 (2050) 1260 (2300) Sintered density, g/cm3 6.79 6.80 7.09 7.12 7.26 7.28 [Relative] maximum 2100 2300 2600 2800 3000 3200 permeability, G/Oe Maximum flux density, [T] 1.03 1.07 1.12 1.20 1.26 1.30 Maximum flux density, G 10300 10700 11200 12000 12600 13000 Residual induction, [T] 0.90 0.95 1.10 1.12 1.14 1.18 Residual induction, G 9000 9500 11000 11200 11400 11800 Coercive force, [A/m] 170 160 170 150 160 150 Coercive force, Oe 2.10 1.95 2.10 1.85 2.05 1.90 Grade Ancorsteel 45P Compaction pressure, MPa (tsi) 415 (30) 550 (40) 690 (50) Sintering temperature, ˚C (˚F) 1120 (2050) 1260 (2300) 1120 (2050) 1260 (2300) 1120 (2050) 1260 (2300) Sintered density, g/cm3 6.84 7.15 7.12 7.35 7.27 7.45 [Relative] maximum 2800 4200 2900 4000 3600 4500 permeability, G/Oe Maximum flux density, [T] 1.10 1.30 1.25 1.32 1.30 1.39 Maximum flux density, G 11000 13000 12500 13200 13000 13900 Residual induction, [T] 0.95 1.10 1.07 1.05 1.14 1.19 Residual induction, G 9500 11000 10700 10500 11400 11900 Coercive force, [A/m] 140 110 140 110 140 100 Coercive force, Oe 1.80 1.40 1.80 1.35 1.75 1.30 Grade Ancorsteel 80P Compaction pressure, MPa (tsi) 415 (30) 550 (40) 690 (50) Sintering temperature, ˚C (˚F) 1120 (2050) 1260 (2300) 1120 (2050) 1260 (2300) 1120 (2050) 1260 (2300) Sintered density, g/cm3 6.86 7.15 7.16 7.30 7.34 7.41 [Relative] maximum 3800 4800 4500 5700 4500 6000 permeability, G/Oe Maximum flux density, [T] 1.20 1.38 1.32 1.38 1.30 1.40 Maximum flux density, G 12000 13800 13200 13800 13000 14000 Residual induction, [T] 1.05 1.10 1.12 1.18 1.15 1.25 Residual induction, G 10500 11000 11200 11800 11500 12500 Coercive force, [A/m] 120 110 120 100 110 100 Coercive force, Oe 1.50 1.35 1.45 1.30 1.40 1.30 Sintering was done in a synthetic dissociated ammonia atmosphere for 30 minutes at temperature. Typical magnetic properties were tested at a peak drive field of 1200 A/m (15 oersteds). NORTH AMERICA Cinnaminson, NJ: +1-856-829-2220, tim.hale@hoeganaes.com EUROPE Meerbusch, Germany: +49-2132-6598-20, klaus.vossen@hoeganaes.com ASIA Seoul, Korea: +82-2-3486-4471, jongsik.na@hoeganaes.com Pudong Shanghai, China: +86-21-2037-3950, oliver.he@hoeganaes.com 0715-ASPA-D-2 Data Sheet Pg 4 3 of 4 3 Ancorsteel Phosphorus Alloys ® 2400 60 40 20 1150 1200 1250 1300 Sintering Temperature (˚C) 0 1350 Elongation [% in 25.4 mm (1 incn)] 550 500 450 400 350 300 250 200 150 100 50 0 1100 Sintering Temperature (˚F) 2100 2200 2300 Tensile Strength (103 psi) Tensile Strength (MPa) Mechanical Properties - Ancorsteel 45P 20 Sintering Temperature (˚F) 2100 2200 2300 2400 15 10 5 0 1100 1150 1200 1250 1300 Sintering Temperature (˚C) 1350 1000 900 120 800 1150 1200 1250 1300 Sintering Temperature (˚C) Sintering Temperature (˚F) 2100 2200 2300 1350 -0.5 -0.75 -1 -1.25 1100 160 60 50 40 1100 -0.25 2400 70 1150 1200 1250 1300 Sintering Temperature (˚C) 1350 2400 0 Impact Energy (Joules) 700 1100 80 Apparent Hardness (HRB) 140 0.25 Sintering Temperature (˚F) 2100 2200 2300 1150 1200 1250 1300 Sintering Temperature (˚C) Sintering Temperature (˚F) 2100 2200 2300 1350 2400 140 100 120 80 100 80 60 60 40 40 20 20 0 1100 1150 1200 1250 1300 Sintering Temperature (˚C) Impact Energy (ft. lbf) 2400 Dimensional Change (% from die size) 1100 Sintering Temperature (˚F) 2100 2200 2300 Transverse Rupture Strength (103 psi) Transverse Rupture Strength (MPa) UTS Yield (0.2% offset) 0 1350 Samples compacted at 550 MPa (40 tsi) and sintered in a synthetic dissociated ammonia atmosphere for 45 minutes at temperature. IMPORTANT NOTICE: The data shown are based on laboratory processing standard test specimens. Results may vary from those obtained in production processing. NORTH AMERICA Cinnaminson, NJ: +1-856-829-2220, tim.hale@hoeganaes.com EUROPE Meerbusch, Germany: +49-2132-6598-20, klaus.vossen@hoeganaes.com ASIA Seoul, Korea: +82-2-3486-4471, jongsik.na@hoeganaes.com Pudong Shanghai, China: +86-21-2037-3950, oliver.he@hoeganaes.com