Welcome to GKN Aerospace 23 January 2014 rd

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Welcome to GKN Aerospace

23 rd January 2014

GKN Aerospace

$3.5 billion International Aerospace enterprise

35 sites, 12,000 people

Daniele Cagnatel

GKN Aerospace

Aerostructures

North America

Neil McManus

GKN Aerospace

Europe and Special

Products Group

Mike McCann

GKN Aerospace

Engine Systems

Aerostructures North America

Europe & Special Products Group

Engine Systems

Kevin Cummings

CEO

GKN Aerospace

2

GKN Aerospace – Markets and customers

Market

Business

Mix

Sector

Customer Base

3

GKN Aerospace – World class product portfolio

Aerostructures

53% of Sales 2012*

Wing Fuselage

Engine structures

42% of Sales 2012*

Nacelle and

Pylon

Engine Systems and Services

Engine structures Engine rotatives

Special products

5% of Sales 2012*

Transparencies and Protection

Systems

J-UCAS Fuselage

A380 Fixed Trailing Edge

B747-8 Exhaust

B787 Anti-icing System

A350XWB Rear Spar

CH53K Aft Fuselage

A400M Engine Intake

V22 Fuel Tanks

A330 Flap Skins

B787 Cabin Windows

B787 Floor Grid

B787 Inner Core Cowl

Full Engine MRO and support

B767 Winglet HondaJet Fuselage

Note: * Engine Systems proforma 12 months of 2012

Ariane 5 Exhaust nozzle

4

F35 Canopy

Well balanced portfolio

Sales by market 2012

Military

Commercial

30%

Military split

US

Europe

87%

13%

Note: Engine Systems proforma 12 months of 2012

70%

5

Customer sales E2013

Market outlook

Large commercial aircraft – record order backlog (10,000 aircraft, >$1 trillion).

30,000 aircraft forecast to be delivered

2013 to 2032

World passenger traffic growth 2012 – 2032

Civil rotorcraft and large business jets

– markets strengthening

Worldwide defence spending remains subject to budget cutbacks

Latest forecast growth rates –

2013 to 2018:

− Civil: 3% to 4% CAGR

− Military: Flat near term; Future uncertain

Aircraft production 2003 to 2022

Source: Airbus c 25% military

Notes: (2013$) Source: Teal Group

6

Market drivers bringing opportunities

Drivers

Fuel price

Noise legislation

Increasing passenger travel in emerging markets

Requirement

Higher fuel efficiency

Better noise attenuation

Increasing demand for aircraft

Solution

Engine technology changes – hotter cores, lighter fans

New materials – composite fans/cases, titanium replacing composites

Airlines renewing fleets sooner

GKN opportunity

GKN technology composite fans and cases for future large aircraft

Strong position on geared turbo-fan

Specialist titanium engine structures for next generation engines

Winglets and future wings

Light weight composite

Increased new aircraft sales

7

Civil market dynamics – Positive trend

A320: neo Launch; Rate increase B737: MAX Launch; Rate increase

A350/B787: Production ramp-up A380/B747: stable, softening

MRJ/C-Series/MS21: Market entry A330: Rate increase; 777/777X

8

Military market – On the right platforms

F-35 JSF

Rate Readiness phase

A400M Atlas

Moving to production

F15

FMS

C130J

US multi-year and FMS

V22

Multi-year

F18 Super Hornet

Rate Stable

Blackhawk

US multi-year and FMS

9

Next generation military platform opportunities

X-47B Unmanned Combat Air

System - Demonstrator

Heavy Lift Assault/Transport

Rotorcraft (CH-53K)

NewGen Trainer

(T-X)

Unmanned Carrier Launched

Surveillance & Strike (UCLASS)

Armed Aerial /Joint Multi-

Role Helicopter

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Long Range Strike Mission

GKN Aerospace – well positioned for the future

Ship set values $m

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Technology – Targeted innovation

Future wing technologies

Advanced fuselage

Future product differentiation

Nacelle, pylon and exhaust

Engine structures

Engine rotatives

Transparencies and coatings

Ice protection systems

Next generation composite processes

Advanced metallic processes

Advanced process development

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GKN technology is underpinning our future

New wing concepts

− High performance structural concepts

− Laminar flow enabling technologies

− Morphing structures

Advanced materials and processes

− Additive manufacture

− Advanced welding & fabrication

− Out-of-Autoclave curing

High-rate automation

− Robotic fibre placement

− Automated pick & place

− Rapid NDT

Creating a leadership position for the future

13

Key drivers to medium term margin progression

• A350XWB – exit development phase, ramp-up

• B787 – production ramp-up

• F35 – production ramp-up

• Technology insertion in new platforms

• Cost base management & Global footprint

• Lean deployment throughout value chain

• Military budgets - C130J, C17

• Customer price pressure

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GKN Aerospace summary

Growth c.2% above market

Good position on existing and new commercial programmes

On the right military platforms

Margin range

11% to 13%

GKN technologies bringing customer value

Balance between partnerships and long-term agreements

Lean deployment throughout value chain

Business performance

Strong cashflow

15

ROIC

>20%

Capital allocation

Effective make or buy

Requires time to recover

Volvo Aero and new programme investments

GKN Aerospace

Western Approach

Advancing GKN Capabilities on A350XWB

Western Approach – GKN’s Centre of Excellence for major composite primary structure components

First Advanced Fibre Placement spar manufacture – largest composite part in GKN

First FTE automated moving assembly system

Fully integrated product teams working closely with customer and supply chain

17

A350 Fixed Trailing Edge Design

Outer Spar

Mid Spar

Inner Spar

3 Spars total over 27m in length with an accuracy of +/- 0.3mm

Total weight of spar carbon is 1230kg/aircraft

FTE assembly weighs 1800kg

The FTE is 7% of total wing weight and supports 10x its own weight

First “large Scale” assembly operation undertaken by GKNA (leveraging skills from the GKN Filton acquisition)

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Spar Process Flow

Goods In

Mandrel

Preparation

Advanced Fibre

Placement

Transfer to

Cure Tool

Autoclave

Cure Router

Non Destructive

Testing Paint

Rib-Post Assy

To

Assembly

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Assembly Process Flow

Spar and

Details

Load to Jig

IRS 5 Axis Drill

MRS & ORS Robot

Drill

Move

Bolt & Assemble

Spar

Integration

Digital Scan Joint

20

Robotic drill &

Integrate

Despatch

Integration Jig – Port & Stbd

21

FTE in Jig Customer

Page 22

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A400M Atlas

23

ATL Manufacture

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A400M Spar Manufacture

25

Tour of Western Approach

Visits to:

Advanced Composites Centre of Excellence

Automated Assembly Facility

Thank you for your visit

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