The U.S. Green Building Council New York Upstate Chapter is a Registered Provider with The American Institute of Architects Continuing Education Systems (AIA/CES). Credit(s) earned on completion of this program will be reported to AIA/CES for AIA members. Certificates of Completion for both AIA members and non-AIA members are available upon request. This program is registered with AIA/CES for continuing professional education. As such, it does not include content that may be deemed or construed to be an approval or endorsement by the AIA of any material of construction or any method or manner of handling, using, distributing, or dealing in any material or product. Questions related to specific materials, methods, and services will be addressed at the conclusion of this presentation. 1 Copyright Materials This presentation is protected by US and International Copyright laws. Reproduction, distribution, display and use of the presentation without written permission of the speaker is prohibited. © U.S. Green Building Council New York Upstate Chapter 2011 2 Learning Objectives Deep Energy Retrofit Pilot for Existing Homes in NYS / - NYSGBC7 / 2011 Learning Units: 1 Credit Designations: LU|HSW|SD Learning Objective 1: Learning Objective 2: Cite two energy efficiency details of examples shown Name two building envelope strategies to accomplish deep energy reductions. Learning Objective 3: Explain how low loads can be incorporated with smaller mechanicals Learning Objective 4: Provide two strategies for providing ventilation 3 Course Evaluations In order to maintain high-quality learning experiences, please access the evaluation for this course by logging into CES Discovery and clicking on the Course Evaluation link on the left side of the page. 4 Deep Energy Retrofit Pilot (DRP) for Existing Homes in NYS NYS Green Building Conference Greg Pedrick March 25, 2011 5 Overview of DRP Delivery • • • • • • • 6 Why needed, why do it Design of Program Collaboration Field Work Lessons and Hurdles Results What’s Next …. Why DER is Needed … • Fuel sources, therefore fuel prices are volatile, provides “hedge” • Operating costs burden homeowners, money exits local economy • Can we reduce the demands for fuel by improving the condition of current housing stock, and the houses being built • Current weatherization/Home performance strategies – (insulation placed between studs, 15% reductions) vs. • Deep Energy Retrofit strategies – (install insulation to exterior, air seal, reduce mechanicals, 65 – 75% reductions, provides step function boost) • Benefits to preserving entrained energy of existing stock • Benefits of adding additional space to existing houses 7 Age of Existing US Housing Stock Almost 60 million housing units built before the first oil embargo in 1973 8 Source: American Housing Survey 2005 © Marc Rosenbaum - EnergySmiths Average Well Production (MMcf) Number of Wells Drilled per Annum Declining natural gas well production U.S. 1989-2008 85 75 65 55 45 Increasing number of NG wells drilled U.S. 1990-2008 35,000 30,000 25,000 20,000 15,000 10,000 5,000 9 Source: Journal of Nat Gas; Energy Information Administration (EIA) “To achieve the carbon reductions needed to prevent a global ecological catastrophe, almost every house in North America will need a deep energy retrofit.” … (Martin Holladay – Green Building Advisor) August 2009 10 Candidates for DER … • Continuing to build tomorrow’s retrofits • Conventional construction techniques will always create thermal bridging •House is < 12 yrs old, located near Troy, NY 11 Heat flow and R values in walls Foam (SPF) placed ON the wall is a strategy for reducing thermal bridging. 2x6 cellulose 18% wood Nominal R21, Actual R = 15.8 77% of nominal R21 12 2x6 cellulose 18% wood 4” SPF Nominal R45, Actual R = 41.0 90% of nominal R45 Credit: Marc Rosenbaum (Energysmiths) Design of Program 13 Scope • Engage a Building Science Team to develop a teachable & repeatable, non-invasive insulation strategy, technical specifications and complimentary whole house correction techniques that enable a 75% energy reduction to available housing stock • Develop bid specifications that compliment the strategy, allow for evaluation and tracking of costs • Identify a subset of BPI Contractors to learn the strategy • Identify through screening a subset of housing stock to receive the deep energy retrofit strategies 14 Scope, continued … • Strategy developed lends itself well with Housing stock found in upstate New York. • Exterior insulation solutions, optimize existing siding, if roof good perform attic insulation improvement • Minimize Occupant Interruptions • Provide solutions to Houses on Weatherization Waiting Lists • Address both single family and two family houses • Select Geographic Area with qualified contractors nearby, and need for economic injection 15 Technical Goals • Desired Specification to Achieve Deep Energy Retrofit Goals: Slab Floor R = 10 Below Grade Walls (BGW) R = 20 Above Grade Walls (AGW ) R = 40 Roof/Attic R = 40 => 60 Windows R = 4 thermal bridging total envelope area not to exceed 1%, 0.12 CFM 50/sq ft total ductwork leakage not to exceed 3% max. air flow at 25 Pa. Air tightness < 0.15 CFM 50 per sq ft surface area (SSF) Overall house load reduction between 65 – 75% 16 Effective Process … • • • • • • • Provide Training (Classroom, In-field) Prepare bid documents “Open House” day, evaluate/view the housing groups Estimate labor to perform tasks Locate and procure materials Evaluate and adjust existing business model Allow for education, first pass scenario, ramp up to economies of scale • Building Science consultant (VEIC) retained for backup and field questions 17 Assuring Success • • • • • • • • • 18 Customer agreements to protect all involved Initial screening of BPI Contractors w/high scores Secondary screening of attending classroom training Open house and forum offered Provide photos and specific details of each house Grouping of houses, Group ‘A’ and Group ‘B’ Maintain transparency Manage homeowner’s expectations Houses not chosen for retrofit served through normal channels of WAP and Empower Training for BPI Contractors 19 Pilot Location: Utica, NY (Oneida County) Four projects completed HDD’s ~ 7,200 20 Collaboration 21 Building Science 22 Housing Community Renewal ( HCR) • local Weatherization Assistance Program (WAP) (Mohawk Valley Community Action Agency) – Complimentary funding – Assistance with logistics – Quality Control – Management of Expectations 23 Selected BPI Contractors 24 Manufacturers 325 Series R480 Series 25 R75LSi, AHB Series 26 ENERBOSS Take-offs - fill these in with the actual dimensions of respective DRP house Gross Windows area Glass doors Doors Net area Basement walls below grade 680 Basement walls above grade Above Grade Walls (AGW), include eaves Floor to uncond. Basement Flat ceiling Sloped roof Floor over outdoors Slab area Heated basement perimeter Slab on grade perimeter Interior volume, cond. Basement volume Heated floor area 408 20.28 0 0 388 1224 1092 1118 0 26 1092 0 0 9828 8736 1118 63 42 21 1098 Glass doors Windows Uncond. Basement South East North West Dimensions for Material Estimates Roof (SF) Roof Perimeter (LF) AGW, net area (SF) Basement Walls (SF) Basement Floor (SF) # of AGW Windows (each) Window Perimeter (LF, all) 27 0 4 4 5 5 680 0 House Take offs link to “Bid sheet” Doors 0 1 0 1 1 0 0 0 0 0 DRP 1 DRP 3_4 DRP 2 1120 136 1098 1068 1092 12 312 DRP 5_6 DRP 8 DRP 27 DRP 31 DRP 34 Partial Bid Sheet … 28 Specifications that support Sub - Tasks 29 30 Slab-foundation wall detail NYSERDA DEEP Energy Retrofit Pilot- Utica, NY Prepared by Vermont Energy Investment Corporation 4/1/10 2” Foil faced polyisocyanurate foam insulation 2” Dow Perimate or similar, installed with drain grooves vertical & against masonry ½” Tile backer board or similar durable, water resistant walking surface Existing block foundation wall 4” strip of drainage mat/vapor barrier Hold Perimate foam insulation ¼” off floor for drainage 2” Extruded polystyrene Drainage mat/vapor barrier Existing slab 31 Existing foundation footer Field Work … • Building Contractors awarded bids to begin work (May 2010) •Secure building permit from respective City/Town Authority •Acquire certified Lead abatement documentation and Pollution Occurrence Insurance •Order materials (allow for long lead times) •Stage the material at/near jobsite •Coordinate with homeowner to remove personal effects from working areas, e.g. basements, attics •Smile, laugh, stay positive! 32 Before, During, After 33 Below Grade Walls (BGW) 34 BGW (continued …) 35 36 37 Above Grade Walls (AGW) 38 AGW (continued …) 39 40 Windows Remain or Windows are Replaced … 41 Obstacles to the Strategy, and Solutions … 42 Bonus of additional 120 sq. ft, & conditioned … 43 Roof / Attic Strategies … 44 45 ‘Settling’ on the Attic 46 Comprehensive Mechanicals Suggested … Credit: Armin Rudd (BSC) 47 Combi -System w/fan coil installed … 48 HRV interlocked with Fan Coil Blower Motor (best utilizes the fan blower ecm) 49 Another Version … dhw, hrv and fan coil 50 Supporting Details … 51 52 53 54 55 Lessons and Hurdles • Retrofitting exposes unforeseen, lurking conditions typical of older housing stock, i.e. – undersized electrical service, lead in water lines, unlined venting devices, “damp” basements with improper drainage, poor backfill • Beware of Historic District requirements • Avoid increasing homeowners property taxes, i.e. increase of home’s market value from DER • Strategies may actually add kW load: - continuous ventilation fans, sump pump • Convey Building Science solutions to field in “timely” fashion (the train keeps moving …) • Reduce the number of trips around the house for contractor 56 BPI Contractor’s Experiences • Building Material Suppliers, difficulty locating some specified materials, i.e. Perimate, Thermax • Bulk purchasing reduces costs, builders in need of 35 sheets of material have to buy skid of 80 • Workman’s Comprehensive Insurance (i.e. roof) • Align/inform neighboring owners • Acquire Building Permits, > $10,000 of work • Coordinate with Utilities: – Gas meter temporarily relocated – Electrical meter socket and feed, temporarily relocated – Water meters/ Water Authority 57 Results / Indirect Benefits • ACH 50 reductions > 70 % • 300,000 Btu/hr systems replaced with 45,000 Btu/hr systems • Enabled combi-tank less heating and whole house ventilation systems • Eliminated auxiliary heating devices • Provide quieter homes, longevity, structural integrity 58 Air Infiltration Measurements Change in Air Flow 20 18 ACH 50 from CFM Meas. 16 14 12 10 8 6 4 2 0 DRP1 DRP2 DRP 3_4 Deep Energy Retrofit Houses 59 DRP 34 35.0 Measured Site Energy Consumption, Before and DER 30.0 MMBtu 25.0 20.0 26.1 15.0 24.9 20.6 10.0 13.6 7.6 8.7 5.0 3.8 2.4 10.8 11.1 9.5 3.5 0.0 Oct-09 Oct-10 Nov-09 Nov-10 Dec-09 Dec-10 Jan-10 Jan-11 Feb-10 Feb-11 Mar-10 Mar-11 Heat Energy Electric Energy 60 Fall - Winter Months '09 - '10 Before, '10 - '11 DER Snapshot of Costs (averaged over 4 completed projects) • Slab Floor + Foundation Wall (BGW): • Exterior Walls including Windows ,Doors (AGW): • Roof /Attic: • Comprehensive, Reduced Mechanical Systems : • Unforeseen Conditions : Complete Project: – (less unforeseen conditions) $16,196 $40,421 $11,728 $12,243 $17,268 $94,229 $76,961 Solar PV 4 kW installation (face value cost) $28,000 less :(36% owner, 25% state incentive, 39% PV tax credit ) 61 Four (4) Completed DER Sites … DRP 1 DRP 2 DRP 3_4 DRP 34 Age of Home (yrs.) 100 100 100 100 Finished Floor Area (sq ft) 960 1,118 2,754 1,534 Total Occupants 2 4 7 6 CFM 50 before / DER (ssf) 1.22 / 0.35 1.16 / 0.22 0.92 / 0.18 0.63 / 0.28 (reduced 71%) (reduced 81%) (reduced 81%) (reduced 56%) Below Grade Wall (BGW) $14,833 $13,767 $15,985 $20,199 Above Grade Wall (AGW), windows and doors $29,588 $44,676 $66,070 $54,387 Roof / Attic $17,460 $11,414 $23,693 $6,192 Mechanicals $13,401 $11,497 $13,036 $11,041 Unforeseen Conditions $22,917 $14,865 $25,217 $18,681 Total Project Cost $98,199 $96,219 $144,001 $110,500 Less Unforeseen Conditions (per unit cost) Reduced Therm Use Value (limited reporting period) $75,282 $81,354 $59,392 $91,819 $426 * $340 * $926 * * therm reduction value neglects displaced auxiliary heat 62 $715 What Deep Energy Retrofit Does … • Step function “boost” to significant energy improvements ( > 60% reductions) • Improved existing housing stock • Work opportunities that align with home improvement projects , i.e. siding, roof, windows 63 What Deep Energy Retrofit Does NOT Require … • • • • • 64 Senate legislation to be approved EPA rulings to be made Governors to sign bills into law Judges to overrule on previous decisions made Outsourcing of the labor to a foreign country What’s Next … • Teach siding and roofing contractors DRP • Educate lending institutions this is a viable, solution with longevity, that improves equity investment • Good people needed with: vision, ingenuity, sense of humor, determination and resources • Increase life of measure for this insulation strategy and expose this work to Insurance Companies • Develop robust material/methods to reduce sq ft. application costs 65 Questions … Could Deep Energy Retrofit adopt the model that Solar PV took ?? Greg Pedrick, C.E.M. NYSERDA 17 Columbia Circle Albany, NY 12203 – 6399 gap@nyserda.org www.nyserda.org/advancedbuildings/ 66 Low Load Houses Enable Collaboration Data collection setup for combi-tank less system analysis, synergy w/ BSC 67 Other In-Field Hoops Encountered … 68 69 70 71 72