UNCTAD 17th Africa OILGASMINE, Khartoum, 23-26 November 2015 Extractive Industries and Sustainable Job Creation Developing local skills in Sudan's extractive industry By Osama Abdel Karim Aloub, Technical Adviser (Metallurgy), Rida Mining Group, Sudan The views expressed are those of the author and do not necessarily reflect the views of UNCTAD. Republic of Sudan Ministry of Minerals Rida Mining Company By Osama A. Aloub 1 of 35 CONTENTS • GENERAL OVERVIEW • MINE INITIATION HISTORY • RIDA PROJECT LIFE CYCLE • DEVELOPPING SKILL OF INDIVIDUALS • ELEMENTS OF TRAINING PLAN • HEALTH & SAFETY SUBJECTS • ARTISANAL TAILING REPROCESSING PLANTS • CREATED JOBS & STATISTICS 2 of 35 GENERAL OVERVIEW Rida Mining, a private national company pioneer in mining and mineral extractive industry and currently operating three plants: Assalam Proper Mine (Abidiya Area) , to extract gold from auriferous deposit. Chromite ore production, Ingassena, Blue Nile State. 6 Gold Extractive Plants from Artisanal Tailings within 4 states of Sudan. The company employs > 2000 person to operate these activities. 3 of 35 RIDA MINING CONCESSION – BLOCK 23 منجم السالم 4 of 35 MINE INITIATION HISTORY Rida Mining, financing & performing the whole project life cycle depending only on experienced and technically skilled Sudanese staff to carry out the followings: Geological and exploration. Reserve estimation & Mine Optimization . Metallurgy & processing technique to extract gold. Engineering, design parameters and process flowchart. Feasibility Study, equipment procurement. Construction and gold production November 2009. All these studies were carried by Sudanese expert except the Engineering phase which was performed in cooperation with ( Time Mining SA). 5 of 35 RIDA PROJECT LIFE CYCLE 2000 - 2009 18% Commissioning and Start up 12% Issuing of Definitive Feasibility Study. P e r f o r m e d T a s k s 12% Develop the basic Engineering concept 2% Selection of Process method 4% Performing metallurgical test on the ore, 6% Calculating Ore Reserve and Block model Detailed geological studies & drilling program. 26% Geological and exploration, works 21% 0 0.5 1 1.5 Number of Years 6 of 35 2 2.5 Mining Project Initiation Cycle Open Pit Model Open Pit Ore mining Bullion Bar Crushing ADR Heap Stacking 7 of 35 DEVELOPPING SKILL OF INDIVIDUALS Rida is devoted to have highly skilled personnel to meet the company`s current and future manpower needs cycled as: Pre-employment training programs for newly hired university graduates and inexperienced. On the Job training, teaching individual how to perform his job Rotation Assignment, rotate an employee within his department or in different location. Individual Skill analysis to retain the position 8 of 35 RIDA MINING SKILL DEVELOPMENT CYCLE Inexperienced Employees Rotation Assignment Performance Appraisal Preemployment Training On the Job Training Skilled Employee Apprentice Experienced Employees 9 of 35 ELEMENTS OF TRAINING PLAN Class Room Training Site Visit Training Lecture with aid of PowerPoint presentation Guided Visit to the designated plant Explanation of the operation manuals Visits to one or two operating plants Familiarization with the process flowchart & layout drawings. Visit of the respective section of the plant where person is assigned to work Familiarization with particular equipments through documents Workshop hands with particular equipments disassembled 10 of 35 HEALTH & SAFETY SUBJECTS General Health & Safety training Technical equipment training Protective Personal Equipment (PPE) Handling dangerous substances Good housekeeping Recycling water monitoring Cover a range of issues identified through consultation Targeted and tailored courses to suit needs 11 of 35 UM DORMANMINING COMPANY ( BLOCK 23 CONCESSION) ASSALAM HEAP LEACH OPERATION 12 of 35 RIDA MINING - UM DORMAN COMPANY ASSALAM MINE JOB CREATION RATE 800 700 600 N o . 500 o f E 400 m p l o y 300 e e s 200 702 434 100 137 104 27 0 Trainee Graduates Technicians Employees Category 13 of 35 Operators Total BLOCK 23 MINE GOLD EXTRACTIVE PLANT ASSALAM MINE GOLD ANNUAL PRODUCTION 7000 6000 5000 G o l 4000 d I n 3000 K g 2000 1000 0 2009 2010 2011 2012 PRODUCTION YEAR 14 of 35 2013 2014 Total ARTISANAL MINER TAILINGS DUMPS • Rida Mining is commissioned to develop suitable Extractive Processing techniques • It has successfully developped reprocessing plants mostly using Carbon-In- Leach (CIL) & Heap Leaching methods to extract gold. 15 of 35 ARTISANAL TAILING REPROCESSING PLANTS OWNED BY RIDA MINING Red Sea State Wedian CIL – 250 t/d Northern State Al Hsour Company Kodorma CIL 1500 Khanag HL - 1000 River Nile State Rida CIL - 1500 Um Durman River NileState Sedon CIL 300 t/d River Nile State Exseer H L -4000t/d Exseer CIL- 3000t/d Al Gadarif State Abu Regia CIL 1500 t/d 16 of 35 RIDA GROUP DIFFERENT COMPANIES JOB CREATION RATE 800 700 600 E m p l o y e e s 702 477 507 317 500 400 237 N u m b e r 434 273 177 99 300 16 26 Abu Regia 31 58 86 29 219 25 176 117 10 200 62 134 Al Hamdeen 137 104 Al Hasoor 100 Exseer 27 Um Dorman 0 Trainee Graduates Technicians Operators Categories of Employees 17 of 35 Total Employees C o m p a n y N a m e GOLD PRODUCTION STATISTIC RIDA COMPANIES PRODUCTION STATISTICS January to August 2015 4000 3500 3000 G o 2500 l d I n 2000 K 1500 g 1000 500 0 Gold In Feed Gold Produced in Kg Um Durman HL 3560 1700 Exseer HL 2750 1446 Sedon HL 1440 650 Abu Regia CIL 505 450 Company Name 18 of 35 Al Hsour CIL 260 235 Al Hsour HL 320 158 Material Handling & Milling Circuit 19 of 35 1500 t/d Carbon-In-Leach Plant to Retreat the Artisanal tailing at Kodorma , northern State, Sudan 20 of 35 GOLD REFINING EQUIPMENT 21 of 35 PRODUCED GOLD BAR 22 of 35 Exseer Mining Company – River Nile state Abu Hamad 4000 t/d Artisanl Heap Leach Plant 23 of 35 24 of 35