Part 6 – Wholesale Distribution, Center/Terminal Warehouses • • • • • • • • Receiving (45 pts.) Storage Facility/Temperature Control (150 pts.) Pest Control (30 pts.) Repacking/Reconditioning (125 pts.) Worker Health and Personal Hygiene (20 pts.) Shipping/Transportation (30 pts.) Traceability (10 pts.) 410 Total Points Possible 6-1 Receiving All companies that supply fresh produce are required to have passed a 3rd party audit verification of GAP and/or GHP 15 Points Document: Traceability Checklist Log 6-2 Receiving At time or receiving, conveyances are required to be clean, in good physical condition and free from objectionable odor, dirt and/or debris 10 Points 6-3 Receiving Company does not accept produce items that are loaded without being protected from potentially contaminating products. 10 Points 6-4 Receiving Refrigerated commodities are monitored for temperature at time of receiving 5 Points Record: Carrier Monitoring Log 6-5 Receiving The company has a written policy regarding the disposition of product when temperatures are not within the company’s guidelines 5 Points 6-6 Storage Facility/Temperature Control All storage facilities must be clean and maintained in an orderly manner 5 Points 6-7 Storage Facility/Temperature Control • Refrigeration systems must be working properly, Logs are maintained 5 Points Document: Storage Temperature and Refrigeration Equipment Log 6-8 Storage Facility/Temperature Control Thermometer must be checked or calibrated on a regular basis for accuracy and records are available 5 Points Document: Thermometer Log 6-9 Storage Facility/Temperature Control Refrigeration system condensation does not come in contact with produce 10 Points 6-10 Storage Facility/Temperature Control Refrigeration equipment (condensers, fans, etc.) is cleaned on a scheduled basis 10 Points Document: Storage Facility and Equipment Cleanliness 6-11 Storage Facility/Temperature Control Product that is stored in ice must be stored which prohibits moisture from dripping on pallets of produce 10 Points 6-12 Storage Facility/Temperature Control The water used for cooling/ice is potable. 10 Points Record: Ice Sanitation Log 6-13 Storage Facility/Temperature Control Manufacturing, storage and transportation facilities used in making and delivering ice used for cooling the product are sanitized on a scheduled basis 10 Points Document: Packing House and Storage Facility-Monthly Inspection Log 6-14 Storage Facility There is a policy describing procedures which concern the handling of products which are spilled or come into contact with the floor 15 Points 6-15 Storage Facility Is the building designed to prevent cross contamination 10 Points 6-16 Storage Facility Any glass object or material that is above the product flow zones needs to be contained in the event of breakage 10 Points 6-17 Storage Facility The grounds are reasonably free of litter and debris 5 Points 6-18 Storage Facility The grounds are reasonably free of standing water 5 Points 6-19 Storage Facility Outside garbage receptacles/dumpsters reasonably clean 5 Points 6-20 Storage Facility If the facility is designed to be enclosed, doors must be closed during non-work hours 5 Points 6-21 Storage Facility Floors should be sloped to allow drainage and free of obstructions 5 Points 6-22 Storage Facility Overhead pipes, ducts and fans should be cleaned on a regular basis 5 Points 6-23 Storage Facility Possible wastewater spillage is prevented from contaminating any food storage 10 Points 6-24 Storage Facility Non-food grade substances such as paints, lubricants, pesticides, etc., are not stored in close proximity to product 10 Points 6-25 Pest Control Pests should be excluded from the packing shed, including rodents, birds, and insects 10 Points Document: Pest/Rodent Control Log 6-26 Pest Control There is an established pest control program for the facility 10 Points Document: Pest/Rodent Control Log 6-27 Pest Control A pest control program should be documented, including inspection schedules and reporting procedures 5 Points Record: Pest/Rodent Control Log 6-28 Pest Control Interior walls, floors and ceilings are well maintained and free of major cracks 5 Points 6-29 Repacking/Reconditioning Does the facility repack and/or recondition product? YES NO (circle one) If the answer is YES, answer questions 6-30 through 6-41. If the answer is NO, then questions 6-29 through 6-41 are answered N/A. 6-30 Repacking/Reconditioning Repacking/reconditioning is confined to an established location 5 Points 6-31 Repacking/Reconditioning Food contact surfaces are in good condition; cleaned and/or sanitized prior to use and cleaning logs are maintained 15 Points Document: Processing/Packaging Line Cleaning Log 6-32 Repacking/Reonditioning Water that comes into direct contact crop must be the potable 15 Points 6-33 Repacking/Reconditioning Water used in repack processing must be sanitized to reduce contamination 10 Points 6-34 Repacking/Reconditioning Monitor water (strength levels and pH) and exposure time pH = 6.0 – 7.5 Exposure = 1 – 2 minutes 10 Points Document: Produce Disinfection Log 6-35 Repacking/Reconditioning The temperature of processing water used in dump tanks and flumes is monitored and is appropriate for the commodity 10 Points Document: Storage Temperature Log 6-36 Repacking/Reconditioning Any ice used for cooling produce is manufactured, transported and stored under sanitary conditions 10 Points 6-37 Repacking/Reconditioning Water used for chilling or in ice production is potable 15 Points 6-38 Repacking/Reconditioning Only food grade approved lubricants are used in the repacking equipment/machinery 10 Points Document: Packing House and Storage Facility-Quarterly Inspection Log 6-39 Repacking/Reconditioning Only new or sanitized containers are used for product repacking. 10 Points Procedure: Harvesting Container Sanitization Log 6-40 Repacking/Reconditioning Pallets are clean and in good condition 5 Points 6-41 Repacking/Reconditioning Packing containers are properly stored and protected from contamination (birds, rodents, and other pests, etc.) 10 Points 6-42 Worker Health and Personal Hygiene Employees’ lunch, locker and break areas must be separate from storage facilities, repack areas, shipping and receiving areas. They must be kept clean. 10 Points 6-43 Worker Health and Personal Hygiene When there is a written policy regarding the use of hair nets/beard nets in the facility, it is being followed by all employees and visitors 5 Points 6-44 Worker Health and Personal Hygiene When there is a written policy regarding the wearing of jewelry in the facility, it is being followed by all employees and visitors 5 Points 6-45 Shipping/Transportation • Cleanliness of conveyances delivering product • Loading areas are in good physical condition • Free of dirt and debris 10 Points 6-46 Shipping/Transportation Produce items are not loaded with potentially contaminating products 10 Points 6-47 Shipping and Transportation Cont… A written policy is in place requiring trucks to maintain proper temperature during transit 10 Points 6-48 Traceability All produce must be able to be traced one step forward (who the product was sold to) and one step back (what field the product came from or, if co-packing, who provided the product). BACK FORWARD Packinghouse Crop Fields Market 10 Points Document: Traceability Checklist Log