5.1.3. Protein Step Elution 7. Thermal Stability and Storage u Standard step elution: 100 mM Na acetate, pH 5.0, 4.0 and 3.0. u Alternative elution: 100 mM Na acetate, pH 5.6 to 3.0. Elution using mixed-mode sorbents is accomplished by decreasing pH, that allows prompting selective desorption of proteins with different relative hydrophobicity. The optimization strategy is based on identifying a pH value at which the target protein is desorbed with maximum selectivity. Typically, the more hydrophilic protein will elute earlier in the step-elution sequence, while the more hydrophobic protein will elute later. Optimization of the elution step may require the testing of different buffer formulations or additives (e.g., 0.5 to 1 M arginine; 10 to 40% (v/v) ethylene glycol) in order to improve final target protein purity. 5.1.4. Regeneration Temperature of use 2 to 30 °C Storage temperature 2 to 8 °C Storage solution 1 M NaCl with 20% (v/v) ethanol Caution Plate must never be frozen Note Plate is shipped at ambient temperature 5.2. On MEP HyperCel Mixed-Mode Sorbents See 5.1. Part Number AcroPrep ScreenExpert Plate MEP, HEA and PPA HyperCel Mixed-Mode Sorbents 96WP3MIXM50 MEP HyperCel Mixed-Mode Sorbent 96WPMEP50 HyperCel STAR AX Anion Exchange Sorbent 96WPSTARAX50 MEP HyperCel PRC Column 5x50, 1 mL PRC05X050MEPHCEL01 MEP HyperCel PRC Column 8x100, 5 mL PRC08X100MEPHCEL01 HyperCel STAR AX sorbent is an anion exchanger based on a “salt tolerant” primary amine ligand. It brings new selectivity options for protein capture or contaminant removal, in a broad feedstock conductivity range from 2 to 15 mS/cm, avoiding dilution of UF/DF of the sample. HEA HyperCel PRC Column 5x50, 1 mL PRC05X050HEAHCEL01 HEA HyperCel PRC Column 8x100, 5 mL PRC08X100HEAHCEL01 PPA HyperCel PRC Column 5x50, 1 mL PRC05X050PPAHCEL01 Guidelines in Table 6 are based on the screening of a feedstock/sample with a conductivity of 10 to 15 mS/cm. “8-run screening” means that half of the screening is carried out at the conductivity of the undiluted feedstock/sample and the other half (8 conditions totally), at a conductivity of 5 mS/cm (after dilution/diafiltration of the feedstock/sample). It is strongly recommended to run several replicates for each process condition. PPA HyperCel PRC Column 8x100, 5 mL PRC08X100PPAHCEL01 HyperCel STAR AX PRC Column 5x50, 1 mL PRCSTARAX1ML HyperCel STAR AX PRC Column 8x100, 5 mL PRCSTARAX5ML AcroPrep Advance 96-Well Filter Plate 8129 Table 6 Guidelines for HyperCel STAR AX Anion Exchange Sorbent Multi-well Plate Vacuum Manifold 5017 Load Wash AcroPrep™ ScreenExpert Plates For Chromatography Sorbent Screening and Optimization Related Products 5.3. On HyperCel STAR AX Anion Exchange Sorbent Binding USD 2880 8. Ordering Information Description Regeneration of mixed-mode HyperCel sorbents is carried out in 1 M NaOH. Because AcroPrep ScreenExpert Plates are disposable products, no regeneration step is necessary, unless screening is focused on optimizing the regeneration step. Instructions For Use AcroPrep Advance Filter Plate for Ultrafiltration: 8-Run Screening on HyperCel STAR AX Sorbent l 350 μL, Omega Membrane 3 K MWCO (10/pkg) 8033 Undiluted Feedstock, 10–15 mS/cm Diluted Feedstock, 5 mS/cm l 350 μL, Omega Membrane 10 K MWCO (10/pkg) 8034 Tris-HCl, pH 7.0 l 350 μL, Omega Membrane 30 K MWCO (10/pkg) 8035 l 350 μL, Omega Membrane 100 K MWCO (10/pkg) 8036 Tris-HCl, pH 7.0 Tris-HCl, pH 7.5 Tris-HCl, pH 8.0 Tris-HCl, pH 8.5 Tris-HCl, pH 7.5 Tris-HCl, pH 8.0 Tris-HCl, pH 8.5 ~0.5 to 2 mg protein per well, adjust at ~0.5 to 2 mg protein per well, adjust at pH 7.0 pH 7.5 pH 8.0 pH 8.5 pH 7.0 pH 7.5 pH 8.0 pH 8.5 Tris-HCl, pH 7.0 Tris-HCl, pH 7.5 Tris-HCl, pH 8.0 Tris-HCl, pH 8.5 Tris-HCl, pH 7.0 Tris-HCl, pH 7.5 Tris-HCl, pH 8.0 Tris-HCl, pH 8.5 10 to 15 mS/cm 5 mS/cm Elution 1 Binding buffer + 300 mM NaCl Binding buffer + 150 mM NaCl Elution 2 Binding buffer + 500 mM NaCl Binding buffer + 500 mM NaCl Elution 3 Binding buffer + 1 M NaCl Binding buffer + 1 M NaCl For detailed information on the sorbents, refer to Pall datasheets USD 2443, USD 2629 and USD 2831. Note: Phosphate buffers with concentrations higher than 20 mM are not recommended for use with HyperCel STAR AX sorbent because they may compromise the binding of proteins to the primary amine ligand. 1. Introduction AcroPrep ScreenExpert Plates are a family of 96-well filter plates pre-filled with Pall chromatography sorbents. They are designed for early screening of Pall sorbents used in protein purification. 6. Troubleshooting In addition to testing different sorbents, many chromatography conditions can also be quickly tested and optimized in parallel with minimal sample consumption. 1. Clogging 1.1. Make sure that the loading sample and buffers have been filtered through a 0.2 μm filter. The operation of AcroPrep ScreenExpert Plates involves “batch chromatography” steps, similar to any column chromatography experiment. 1.2. Clarification of the sample is crucial to avoid clogging of the membrane. Pall recommends Acrodisc PF Syringe Filter with hydrophilic Supor membrane, sterile, 0.8/0.2 μm 25 mm (part number 4187). Check that even after clarification, the loading sample is not precipitating once it has been conditioned into the selected process conditions. Before screening, it is recommended to study sample stability: adjust the sample at different pH and conductivity and verify that no precipitation occurs for approximately 3 to 4 hours at room temperature. Rapid screening and optimization of process conditions achieved in AcroPrep ScreenExpert Plates can be transferred and confirmed or scaled-up using Pall 1 mL or 5 mL PRC prepacked columns. AcroPrep ScreenExpert Plates can be operated with liquid-handling robotic systems, or manually using multi-channel pipettes. The recovery of liquid (i.e., samples or buffer deposited into the wells) can be conducted using vacuum aspiration or centrifugation to draw the liquid through the membrane at the bottom of each well. 1.3. Dilute the sample if viscosity is too high. 2. Product Description 2. Cross-contamination 2.1. Make sure that the shaking speed and shape do not lead to liquid ejection at the top surface of the plate. Table 1 Characteristics of AcroPrep ScreenExpert Plates 2.2. Make sure that the vacuum aspiration is set at -0.3 to -0.5 bar g. Do not exceed -0.7 bar g. Wells should be all emptied simultaneously, otherwise vacuum system should be optimized. 2.3. If centrifugation is used, make sure that centrifugation speed is not too high. Do not exceed 1000 x g. 2.4. Make sure that the plate does not rub/slip on the collection plate during incubation under agitation. 3. Weeping 3.1. Avoid placing the plate bottom (fluid directors) directly in contact with any surface, especially if the storage solution has not been removed. 3.2. Make sure to insert a collection plate or an upside-down plate plastic cover (or any other equipment acting as a spacer) between the plate and the surface. 3.3. Make sure that the plate does not rub/slip on the collection plate during incubation under agitation. 3.4. If the type of fluid is the probable cause of the weeping, blot the bottom of the plate on a soft paper tissue after fraction collection and between the steps of the chromatography sequence (equilibration, sample loading, washing and elution steps) to avoid leakage. Alternatively, use a different buffer formulation (avoid detergents and fluids with low surface tension). 5 USD 2880 Corporate Headquarters Port Washington, NY, USA +1 800 717 7255 toll free (USA) +1 516 484 5400 phone biopharm@pall.com e-mail European Headquarters Fribourg, Switzerland +41 (0)26 350 53 00 phone LifeSciences.EU@pall.com e-mail Asia-Pacific Headquarters Singapore +65 6389 6500 phone sgcustomerservice@pall.com e-mail Visit us on the Web at www.pall.com/biopharm E-mail us at biopharm@pall.com International Offices Pall Corporation has offices and plants throughout the world in locations such as: Argentina, Australia, Austria, Belgium, Brazil, Canada, China, France, Germany, India, Indonesia, Ireland, Italy, Japan, Korea, Malaysia, Mexico, the Netherlands, New Zealand, Norway, Poland, Puerto Rico, Russia, Singapore, South Africa, Spain, Sweden, Switzerland, Taiwan, Thailand, the United Kingdom, the United States, and Venezuela. Distributors in all major industrial areas of the world. To locate the Pall office or distributor nearest you, visit www.pall.com/contact. The information provided in this literature was reviewed for accuracy at the time of publication. Product data may be subject to change without notice. For current information consult your local Pall distributor or contact Pall directly. © 2013, Pall Corporation. Pall, , Acrodisc, AcroPrep, HyperCel, Omega and Supor are trademarks of Pall Corporation. ® indicates a trademark registered in the USA. Filtration.Separation.Solution is a service mark of Pall Corporation. 1/13, PDF, GN12.8390 USD 2880 Plate size 128 x 86 x 33 mm Plate material Polypropylene Number of wells 96 Well volume 1 mL Filter media and type 0.45 μm Supor® hydrophilic polyethersulfone membrane (Pall) Part number for the empty plate 8129 Mode of operation Vacuum using manifold or centrifuge Volume of chromatography sorbent per well 50 μL in a total volume of 800 μL Storage solution per well 750 μL of 1 M NaCl with 20% (v/v) ethanol Working volume per well 100 to 500 μL Maximum centrifugation force 700 x g Maximum vacuum 0.5 bar g (375 mm Hg) 1 Table 2 Types of AcroPrep ScreenExpert Plates and Applications Separation Mode Part Number Sorbents Ligand 96WP3MIXM50 MEP, HEA and PPA HyperCel™ sorbents x32 wells of each1 MEP: 4-mercaptoethyl-pyridine HEA: Hexylamine PPA: Phenylpropylamine Mixed-mode MEP HyperCel sorbent x96 wells 4-mercaptoethyl-pyridine Mixed-mode HyperCel STAR AX sorbent x96 wells Primary amine Salt tolerant anion exchange 96WPMEP50 96WPSTARAX50 Applications Screening of mixed-mode ligand selectivity and optimization Optimization of separation conditions on MEP HyperCel sorbent Optimization of separation by “salt-tolerant” anion exchange It is also recommended to study sample stability before the screening by adjusting the sample at different pH and conductivity values and verifying that no precipitation occurs for approximately 3 to 4 hours at room temperature. In all cases, avoid preparing the sample more than 4 hours before plate processing to avoid any precipitation due to protein instability. – Stir the plates for 60 minutes on an orbital shaker at 1100 to 1200 rpm. The speed and shape of shaking is crucial for all steps, including sample loading, to be as close as possible from maximum binding. It has been demonstrated that optimal conditions were reached at 1100 to 1200 rpm orbital shaking (Pall internal data). Above 1200 rpm, the plate may be ejected from the shaker. Below 1100 rpm, mixing is not efficient. 4.2. Plate Processing Incubation time may be shortened to 45 minutes but never below 30 minutes as variability will occur. In any case, do not compare data obtained at different incubation times. Plate processing may be automated using a liquid handling robotic system (refer to the supplier’s instructions for setting up appropriate programs of the robotic system). Vacuum aspiration or centrifugation can be used to collect liquid through the plate membranes. Pall recommends vacuum aspiration over centrifugation for fraction collection as it is less time consuming and is more easily integrated in a robotic system. A vacuum manifold should ideally be integrated in the robotic workstation. For manual operation, a vacuum manifold such as Pall’s Multi-well Plate Vacuum Manifold can be used (part number 5017). Plate Washing Conduct the washing step twice for 5 minutes using equilibration buffer to ensure the removal of unbound proteins/biomolecules. It may be interesting to test successively different washing conditions in addition to the washing step with equilibration buffer, if major contaminants must be removed. If centrifugation is used, a centrifuge with a rotor compatible with 1 mL 96-well plate is needed. Centrifugation steps can be carried out for 1 to 2 minutes at ~500 x g. Plate Elution As many successive elution steps as desired for investigation may be carried out on a single well (elution 1 to elution n), e.g., 4.2.1. Plate Preparation 1 See Table 3 Table 3 Sorbent Distribution on Mixed-Mode Screening Plate, Part Number 96WP3MIXM50 Well Number 1 to 4 5 to 8 9 to 12 A to H MEP HyperCel Sorbent HEA HyperCel Sorbent PPA HyperCel Sorbent The plates are designed in accordance with the standards set forth by the Society of Biomolecular Screening for multi-well plates. They have a rigid construction which facilitates ease of use in automated systems. Plate well geometry design prevents cross-talk or cross contamination of samples. The advanced fluid director on the bottom of the plate also minimizes cross contamination of the filtrate during processing. Before opening the plate (removing the top and bottom foils), make sure to resuspend the sorbent in the storage solution by inverting the plate bottom side up and tapping the plate several times. Finally revert the plate top side up. – If sample load is 100 μL, use 100 μL elution buffer The top and bottom foils of the AcroPrep ScreenExpert Plate must be entirely removed and processing of the entire plate is recommended. Once the foils have been removed, it is strongly recommended to remove the 750 μL of storage solution from each well to avoid weeping. The storage solution can be removed using vacuum aspiration at -0.3 to -0.5 bar g (225 to 375 mm Hg) for 30 to 40 seconds or using centrifugation for 1 to 2 minutes at ~500 x g. Elution steps corresponding to one process condition should always be run at least twice: first elution to recover proteins/biomolecules eluted at the condition tested, and second elution to avoid carry-over from an elution condition to another. To shorten elution process, it is suggested to carry out the first step for 10 minutes and the second, for 5 minutes only. If only part of the plate must be processed (e.g., columns 1 to 6), it is possible to remove only the foils from columns 1 to 6 using a cutter. In that case, it is necessary to verify that the sealing of the foils of unprocessed wells is maintained. Partial peeling of the foil may compromise the sealing. The maximum working volume of supernatant recommended is 500 μL per well. The amount of storage solution per well is above the recommended working volume only to ensure appropriate storage of the sorbent in each well, and should be removed as soon as the plate is open. We recommend avoiding direct contact between the plate bottom outlets and any surface until the storage solution is removed to prevent weeping from the well. 3. Equipment u AcroPrep ScreenExpert Plate u Flat bottom 96-well collection plate (350 μL or 1 mL deep-well depending on the size of the fractions to collect). Plate can be non-readable or UV-readable. UV readable collection plate enables direct absorbance reading at 280 nm for mass balance evaluation. If plate is processed using a liquid-handling robotic system: u 4.2.2. Running the Experiment Liquid handling robot including: – 96-well plate vacuum manifold – Stirring plate or an orbital shaker adaptable to microplates Plates are processed as described in Table 4. Each step should be carried out at the temperature intended for the final process (i.e., room temperature in most cases) under orbital shaking at 1100 to 1200 rpm. If plate is processed manually: u Multi-channel pipettes and tips u Stirring plate or orbital shaker adaptable to microplates Table 4 Recommended Sequence Applied on AcroPrep ScreenExpert Plates A collection plate or upside-down plate plastic cover (or any other equipment acting as a spacer) should be fixed to the surface of the shaker to prevent direct contact between the fluid directors and any surface. Fix it firmly to avoid vibrations during shaking. Similarly, the plate receiver part of the shaker should be designed in a manner that the plate does not vibrate or rub on the collection plate/spacer. u Step 1 Equilibration 400 5 x3 2 Sample loading 200 60 x1 3 Washing 200 5 x2 Washing (optional) 200 5 x2 A vacuum manifold (Pall Multi-Well Plate Vacuum Manifold, part number 5017) or a centrifuge 4 Volume (μL) Duration (min) Number of Cycles Elution 1 200 10 x1 u pH meter Elution 1’ 200 5 x1 u Conductimeter Elution 2 200 10 x1 u Refrigerator (2 to 8 °C) or ice Elution 2’ 200 5 x1 u High throughput (HT) analytical tools: HT screening of sorbents generates a high number of fractions to analyze. To avoid bottlenecking development process, analytics should be based as much as possible on HT analytical tools. Elution 3 200 10 x1 Elution 3’ 200 5 x1 Elution n 200 10 x1 Elution n’ 200 5 x1 Other equipment : 4. Protocol For standard process steps, see 4.2.4. 4.1. Recommendations for Sample Preparation Note: It is not necessary to include the second elution step for the same process condition in the mass balance calculation as the amount of proteins recovered in this fraction is most of the time not significant. 5. Recommendations for Screening / Optimization Conditions It is recommended to proceed to Design of Experiments (DoE) plan for screening chromatography sorbents and process conditions. The main parameters to test are buffer formulation, pH and conductivity at binding, loading, washing and elution steps. 5.1. On MEP, HEA and PPA HyperCel Mixed-Mode Sorbents MEP, HEA and PPA HyperCel sorbents are mixed-mode sorbents designed for protein capture and impurity removal. They operate on the basis of a mixed-mode mechanism where both hydrophobic and ionic effects are predominant and provide new selectivity, orthogonal to conventional chromatography steps. Mixed-mode separation performance is influenced by several factors, including pH and salt concentration of buffers used. For example, addition of salt in binding buffer may enhance binding in some cases. Washing steps (with or without salt) also influence the final result, allowing to remove specific family of impurities. General guidelines for screening using the AcroPrep ScreenExpert Plate for mixed-mode including MEP, HEA and PPA HyperCel sorbents are suggested in Table 5. Table 5 Guidelines for HyperCel Mixed-Mode Sorbents 12-Run1 Screening on MEP, HEA, and PPA HyperCel Sorbents Conditions 1 Conditions 2 Binding PBS, pH 7.4 20 mM Na phosphate, Tris, pH 8.5 pH 7.4 + 1 M NaCl Tris, pH 8.5 + 1 M NaCl Load ~50 – 500 μg protein per well ~50 – 500 μg protein per well Add 1 M NaCl ~50 – 500 μg protein per well Adjust at pH 8.5 and add 1 M NaCl Wash PBS, pH 7.4 20 mM Na phosphate, Tris, pH 8.5 pH 7.4 + 1 M NaCl Optional washes 50 mM Na phosphate, 20 mM Na phosphate, 50 mM Na phosphate, 50 mM Tris, pH 8.5, pH 6.0 pH 7.4, then 50 mM pH 7.0 then 50 mM Na Na phosphate, pH 6.0 phosphate, pH 7.0 Elution 1 100 mM Na acetate, pH 5.0 Elution 2 100 mM Na acetate, pH 4.0 Elution 3 100 mM Na acetate, pH 3.0 4.2.3. Fraction Collection 4.1.1. Sample Load An appropriate volume of sample should be prepared depending on load volume and the number of wells to process. It is recommended to prepare an excess volume of sample, especially when a robotic system is used. Prior to loading, the pH and conductivity of the sample loaded should be adjusted and be the same as the equilibration buffer. Prepare as many sample aliquots as there are of binding conditions to test. Since unclarified sample may clog the membrane at the bottom of the wells, it is necessary to filter the sample through a 0.2 μm filter. Pall recommends Acrodisc® PF Syringe Filter 0.8/0.2 μm Supor low protein binding membrane (part number 4187). 4.1.2. Conductivity and pH They can be adjusted by dilution of the sample in a buffer of appropriate conductivity and pH. Alternatively, the sample can be buffer-exchanged by diafiltration using AcroPrep Advance 96-Well Filter Plate with an Omega™ membrane 10 to 100 K MWCO depending on the size of the biomolecules of interest. 4.1.3. Loading Volume Typically 100 to 400 μL. Do not load less than 100 μL of sample per well (a minimum ratio sample/sorbent of 2 in the well is required to get an acceptable mixing during sample incubation), it may be necessary to dilute the sample before sample loading. In any case, the maximum working volume of supernatant recommended is 500 μL. 4.1.4. Protein Capacity Per Well to Be Evaluated First Before Screening Before screening, it is recommended to evaluate first, under favorable pH and conductivity conditions for binding, the maximum amount of protein to be loaded on a single well without detecting any target protein in the flow through. This value should not be exceeded during the screening tests in order to limit any risk of data mis-interpretation. 2 Step Number – If sample load is 200 μL, use 200 μL elution buffer, unless sample is very diluted. In this case, use only 100 μL to concentrate the eluate 2-fold. USD 2880 The fractions are collected in a standard 96-well receiver plate after each step of the chromatography sequence using vacuum aspiration at -0.3 to -0.5 bar g for 30 to 40 seconds or using centrifugation for 1 to 2 minutes at ~500 x g. The collection plate should be protected with an adhesive foil or a cover, and stored at 2 to 8 °C until subsequent analysis to avoid evaporation and/or sample degradation. A new collection plate should be used before each step of the chromatography sequence. Note: When plates are processed using a robotic system, it is recommended to include in the program a movement of the robotic arm that will gently move the AcroPrep ScreenExpert Plate 1 cm above the vacuum manifold and drop it to eliminate any remaining drops at the outlets of the plate. 1 Tris, pH 8.5 + 1 M NaCl 5.1.1. Protein Binding u Standard conditions: PBS pH 7.4 for equilibration and binding, no salt addition. u Alternative binding conditions (if binding of the target protein needs to be strengthened): – 20 mM Na phosphate, pH 7.4 + 1 M NaCl: adjust sample conductivity. – 50 mM Tris-HCl, pH 8.5: adjust sample pH to 8.5. – 50 mM Tris-HCl, pH 8.5 + 1 M NaCl: adjust sample pH and conductivity. Plate Equilibration If most of the target protein remains in the flowthrough, 0.5 M ammonium sulfate may be used as a replacement of sodium chloride. Pall recommends carrying out three successive equilibration steps with 400 μL of equilibration buffer since it has been demonstrated that it enables to reach the desired pH and conductivity (i.e. of the equilibration buffer). Work below capacity for first trials (to avoid overloading). Optimal binding capacity may be determined once process conditions have been optimized. Sample Loading and Incubation 5.1.2. Washing Note: Below 100 μL, the sample / sorbent volume ratio is below 2 and the mixing of the sorbent + sample may not be satisfying to reach the equilibrium. Above 500 μL, weeping issues may occur through the fluid directors at the bottom of the plate. If the sample loaded has a low concentration, it is possible to load 2 or 3 times the same amount of sample. In that case, plate processing will be longer as sample incubation steps will be multiplied. 3 ~50 – 500 μg protein per well Adjust at pH 8.5 Conditions 4 12-run screening = 4 conditions x 3 sorbents. It is strongly recommended to run several replicates for each condition. 4.2.4. Standard Process Steps – Load a volume of sample typically comprised between 100 μL and 400 μL per well. In any case, do not go above 500 μL. Conditions 3 u Standard conditions wash: PBS, pH 7.4. u Optional wash (to remove contaminants): – Decrease conductivity (only if binding buffer contained salt) while maintaining the same pH. – Decrease pH (avoid pH lower than pH 5.5 as desorption of the target protein may occur) while maintaining the same salt concentration. – Optimization may lead to an additional washing step combining a decrease of both pH and conductivity. USD 2880 www.pall.com/biopharm 4