Solar Water Heating Theory R T Dobson Senior Lecturer rtd@sun.ac.za SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 1 The Objective of this talk is to present the basic theory on which solar water heaters work. We will consider flat plate solar water heaters (both thermosyphon and pumped) as well as evacuated tube solar water heaters SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 2 Contents How do we?: •Collect the heat •Transport the heat •Store the transferred heat SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 3 A little about myself 1970-1980 Nuclear Energy 1980-1985 Solar Energy 1985-1988 Missile Manufacture Management 1988-2008 Heat Transfer Lecturer My research philosophy is: Adaptive engineering were we try and engineer our heat transfer systems to make exclusive use of natural forces such as gravity, surface tension density gradients and buoyancy to do the job for us without the use of any mechanically moving parts such as pumps and mechanical activators and active electronic and mechanical controls and switches SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 4 We used the roof and the car park as our solar water heater test laboratory at Kwikot LTD, Edinburg Road, Benoni Solar panels SAHPA® Integral Solar water heaters South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 5 Thelma (Kwikot Factory Personal manager) cooking pap along side Benoni Lake in 1983 SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 6 Front and back-page of our “Frost Resistance” Panel SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 7 Solar water heater configurations • Integral • Thermosyphon • Pumped • Close-coupled • Swimming pool SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 8 Integral solar water heater W Co lle at ct er or sto ra ge Solar collector and Water Storage all in one unit SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 9 r Co lle ct o Thermosyphon solar water heater Water storage Solar collector below water Storage and water flows by thermosyphonic action SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 10 Pumped solar water heater Solar collector below water storage. Water is pumped Co l lec to r Water storage Water Pump SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 11 Close-coupled Thermosypon solar water heater Solar collector and water storage separated but on a common integrated support platform to look like a single unit Ro o Co l lec to r f Water storage SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 12 Close-coupled Indirect Tank-in-Tank Thermosyphon solar water heater Thermosyphon (or natural circulation indirect solar water heating system Water storage tank Tank-in-tank heat exchanger Solar collector Circulation loop containing anti-freeze and water solution SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 13 Swimming pool solar water heater Water pumped from pool up to solar collectors on roof Solar collector “High-pressure” pump Open water tank SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 14 Swimming pool solar water heating system SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 15 Thermosyphon solar water heating system How does it work? Fhot = ρhotgH H The density of the hot fluid is less than the density of the cold fluid. The force of attraction to the earth of the hot fluid is less than for the cold fluid. As a result of this force imbalance cold fluid sinks and the hot Fcold = ρcoldgH fluid rises and the fluid circulates around the loop. The denser or heavier fluid package will sinks and pushes the less-dense or lighter fluid up SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 16 Thermosyphon solar water heating system Glass cover Hot Hot water rises Cold Insulation Cold Cold water water sinks sinks SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 17 Basic theory: Divide the system into control volumes and apply the conservation of mass, momentum and energy m& out ∆x m& vout Pout m& hout m& in Conservation of mass: m& vin ∆m = m& in − m& out ∆t Pin mg τ℘∆x m& hin Q& heat transfer Conservation of momentum: Thot − Tcold = ∆mv R = m& vin − m& vout − mg − τ℘∆x − ( Pout − Pin ) A ∆t ∆U = m& hin − m& hout + Q& heat transfer Conservation of energy and heat transfer: ∆t SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 18 Basic heat transfer theory: Thot − Tcold & [W] Q& Heat transfer equation: Q = R Hot Conduction: Convection: R= R= ∆x [°C/W] kA ∆x Cold Q& 1 [°C/W] hA Cold Hot Fluid Radiation: R= ( 1 ) εAσ (T1 + 273) + (T2 + 273) ((T1 + 273) + (T2 + 273) ) 2 2 Q& Hot SAHPA® vacuum Cold South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 19 [ Basic theory: Effect of glazing (glass) longwave Q& radiation shortwave Q& solar incident Q& reflected Q& convection shortwave Q& solar incident longwave Q& radiation Q& convection Q& reflected Glass longwave Q& conductionQ& radiation Absorber Insulation Absorber Insulation Q& conduction ≈ 0 Q& conduction ≈ 0 (a) No glass cover plate SAHPA® (b) With glass cover plate South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 20 Evacuated-tube solar water Hot heaters Hot water water Vapour Cold water glass Black paint Vacuum Evacuated double walled SAHPA® glass tube Condensate Evacuated double walled glass tube + heat pipe South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 21 Typical domestic evacuated-tube solar water heater installation SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 22 Typical pumped indirect solar water heating system Heat exchanger Water storage tank Pump Expansion tank SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 23 Basic theory: Heat collection Q& solar Q& reflected = (1 − τα )Q& solar Heat storage Q& water−out = m& cTwater−out Q& in = ταQ& solar Q& lost ( Q& water−into tank = m& cTwater−in Q& water−in = m& cTwater−in ) = U Tcollector − Tsurrounding air Q& into water Water storage tank ( Q& into collector = ταQ& solar − U Tcollector − Tsurrounding air ) Q& in − Q& lost = Q& absorbedby water & c(Twaterout − Twaterin ) ταQ& solar - U(Tcollector − Tsurrounding air ) = m Q& water−in = m& cTwater−in SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 24 Typical solar water heater collector characteristics 100 Collector efficiency, η (%) 80 Solar collector thermal perfofmance characteristic is : η = a + b(Tc − Ta ) 60 where solar colloector efficiency η = & Q τ α ⋅ Q& input a= & = & solar = τ α , and Qsolar Qsolar heat input factor 40 20 0 Evacuated glass tube Black paint Black paint + Glass ( heat collected τ α - U Tcollector − Tsurrounding air = & & Q Q solar solar & c(Twater out − Twater in ) heat into water m = = & & Q Q solar solar heat loss factor b = Selective coating + Glass 100 200 Temperature difference, Tc – Ta (°C) where Tc ≈ & Q collected & Q input 300 Twaterin + Twater out 2 SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 25 ) My rules!@#$%^&*()?: Up to 40% electricity savings 50 % efficient 500 W/m2 over an 8 hour period Overheating?? Expansion relief?? Air bubbles?? Thanks Pressure?? Corrosion?? Gas loaded heat pipe temperature control?? Automatic air relief?? Freezing?? Reverse thermosyphoning?? SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 26 Typical pumped indirect solar water heating system Heat exchanger Water storage tank Pump Expansion tank SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 27 Theoretical modeling Consider a hollow pipe with a variable diameter and fashioned into a closed loop and also containing a working fluid Expansion tank z ∆z g Divide the loop up into a number of smaller control volumes, apply the equations of change to each control volume, and integrate around the loop! SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 28 Theoretical modeling (cont.) Conservation of Mass ∆m Single phase flow = 0 = m& in − m& out ∆t ∆m ≠ 0 = m& in − m& out but mass enters the Two-phase flow ∆t expansion tank instantaneously Assumptions: * One-dimensional flow m& = ρVA * Both liquid and vapour phases are incompressible * Density (pressure) waves occur instantaneously, ie speed of sound >> m& SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 29 Theoretical modeling (cont.) Conservation of Energy Single phase flow for the ith control volume with the temperature T expressed explicitly: Heat transfer rate t + ∆t Ti t = Ti m = ρ A∆z ∆t & t + t (Qin,out + m& iin − m& iout ) mi c i = enthalpy c = specific heat SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 30 Theoretical modeling (cont.) Conservation of Energy Two-phase flow for the ith control volume with the temperature T expressed explicitly: uit + ∆t = uit ∆t & + t (Qin,out + m& iin − m& iout ) mi c t +∆t If ut+∆t < uf then Thp = ut +∆t cv and xt+∆t = 0 t +∆t If u t+∆t > uf then Thp = Tsat and xt+∆t = ut+∆t − utf+∆t utfg+∆t , where uhp = uf + xufg , i = if + xifg , uf = cvThp and if = cpThp . SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 31 Theoretical modeling (cont.) Conservation of Momentum applied to heat pipe control volumes to determine the mass flow rate Buoyancy driving term Frictional-resistance term C f ,l o,kφ l o,k L k + Lf,equiv,k 2 m& 2 ∑ ρ k L k g sin φ k k∑=1 ρ r Ax, k d m& k i, hp k =1 =− − Nk L Nk L dt k ∑ ∑ k k =1 Ax, k k =1 Ax, k Nk Nk Assumptions: * Quasi-eqilibrium * Both liquid and vapour phases are incompressible * Homogeneous two-phase flow model * Hydrostatic pressure at a point (Archimedes and Boussinesq ‘s approximation) SAHPA® South African Heat Pipe Association Solar Water Heating Theory, 24 Oct 2008, Stias, Stellenbosch 32