13th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 26-29 June, 2006 #1191 Boundary Layers Transition Measurement over an Airfoil by Using PIV with High Magnification Kijung Kwon1, Byeonghee Chang2, Jangyeon Lee3, Seung O Park4 1: Aerodynamics Department, Korea Aerospace Research Institute, Daejeon, Korea, kjkwon@kari.re.kr 2: Aerodynamics Department, Korea Aerospace Research Institute, Daejeon, Korea, cbh@kari.re.kr 3: Aviation Technology Department, Korea Aerospace Research Institute, Daejeon, Korea, jylee@kari.re.kr 4: Department of Aerospace Engineering, Korea Advanced Institute of Science and Technology, Daejeon, Korea, sopark@kaist.ac.kr Abstract Boundary layer velocity vectors over a 16% elliptic airfoil at a Reynolds number of 3×105 were measured by using a two dimensional particle image velocimetry with high magnification. To see the inside of the thin boundary layer in detail the magnification factor was increased up to about 60 pixels/mm by inserting extension tube between the lens and CCD camera. Tests were performed with and without boundary layer transition trip attached on the both surfaces at 10% chord for comparison between laminar and turbulent boundary layers. Surface mount hot film sensor was also used to determine boundary layer transition from laminar to turbulent or relaminarization from turbulent to laminar by inspecting intermittency factors. The purpose of this research was to determine the boundary layer transition behavior as angle of attack changes. The experimental results indicates that as angle of attack increases boundary layer transition position moves toward leading edge on the suction side while laminar boundary layer remains unchanged on the pressure side with smooth surface condition. On the contrary, turbulent boundary layer on the pressure side of trip surface condition is relaminarized as angle of attack increases causing early laminar boundary layer separation. This verifies that the results revealed in previous research concerning lift curve slope higher than 2πα at low angles of attack and lower than 2πα at high angles of attack, which is quite different from the case of conventional airfoils. From the comparison between velocity profile shapes and intermittency factors, boundary layer shape factors can be a good measure in determining transition even though there exists pressure gradient along the airfoil surface. 1. Introduction Wings for unmanned vehicles are often operated at low Reynolds number conditions. At such low Reynolds numbers, aerodynamic characteristics can be dominated by laminar flow phenomena including separation bubbles around leading edge and/or mid-chord of the upper surface of the airfoil (Ingen 1985). Flow behaviors inside a boundary layer can hardly be observed by experimental means since the boundary layer formed on the surface of a scaled model in wind tunnel testing is very thin below several millimeters. Gleyzes (1985) reported boundary layer profiles measured by hot-wire anemometry and laser Doppler velocimetry (LDV), but their results were confined to a very high angle of attack (α) with relatively thick boundary layer. Lang (2002) successfully used particle image velocimetry (PIV) technique to investigate laminar to turbulent transition in the boundary layer of an artificially generated separation bubble. The primary objective of the previous research was to investigate aerodynamic characteristics of a 16% thickness elliptic airfoil at the Reynolds number of 3×105(Kwon 2005). After close looking at the aerodynamic characteristics such as lift, drag and pitching moment, velocity fields around and behind the airfoil were also surveyed by using a PIV system to explain unusual aerodynamic characteristics. As the angle of attack increases in the range from α = 0° to 4°, the boundary layer separation point on the suction side moves toward the trailing edge, while the separation point on the pressure side remains fixed. This asymmetric flow behavior alters surface pressure distribution, which in turn increases lift in a similar manner as if the airfoil had a flap. -1- 13th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 26-29 June, 2006 #1191 This paper focuses on the boundary layer velocity profiles and boundary layer transition positions over an airfoil, since boundary layer transition is directly related to boundary layer separation. Measurements were taken in a subsonic wind tunnel by using PIV with high magnification and surface mount hot film sensors. To see inside the thin boundary layer the magnification factor was increases up to about 60 pixels/mm and this high magnification was obtained by inserting an extension tube between the lens and CCD camera. Intermittency factors (γ), which indicated the boundary layer was laminar or turbulent, were calculated by hot film sensor signals. Measurements are taken for the airfoil with and without boundary layer transition trip. Boundary layer trip technique is generally used in wind tunnel tests to simulate full scale or high Reynolds number flow in low Reynolds number airfoil test condition in a laboratory to match the transition positions and/or to eliminate laminar separation or separation bubbles (Gopalarathnam 2003). The main purpose of using boundary layer trip in this study is, however, to help understand the effects of transition on aerodynamic characteristics. 2. Experimentation Tests were conducted in a low-speed wind tunnel at Korea Aerospace Research Institute (KARI), of which the test section is 1 m wide, 0.75 m high, and 2 m long. The maximum achievable wind speed is 110 m/s and the turbulence intensities for empty test section condition are 0.12% in stream wise direction and 0.15% in vertical and lateral directions. The cross sectional shape of the airfoil was an ellipse whose major axis, the chord length (c), was 200 mm and the minor axis 32 mm. The span of the model was 990 mm yielding the aspect ratio of 4.95. The model was constructed of aluminum and its surface was coated with thin black vinyl to reduce scattering of laser light for PIV. The Reynolds number based on the chord was 3×105 with the free stream velocity (U0) of about 25 m/s. The angle of attack was varied from -16° to 16° with the increment of 1°. Tests were performed with and without boundary layer transition trip attached on the surface of 10% chord. Circular trip dots were used for the trip and the dot-Reynolds number was about 435. The dots having a circular disk shape were made of Vinyl tape. A two dimensional PIV system was used for the flow field measurements around the airfoil surface to investigate boundary layer velocity profiles. Figure 1 shows the schematic of the PIV measurement set up. Fig. 1. Schematic of the PIV measurement The laser light source was 200 mJ dual head pulsed Nd:YAG laser (Quantel) and its wave length was 532 nm in the air. Laser guide arm from DANTEC was used to guide the laser from source to -2- 13th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 26-29 June, 2006 #1191 sheet beam optics. The sheet beam had an expanding angle of about 30˚ yielding the width of the sheet to be about 300 mm at the measurement location. The thickness of the sheet was around 1mm. The laser sheet plane was parallel to the wind direction to measure the stream wise and vertical components of velocity. Optical glasses of 12.7 mm thickness were mounted on the ceiling and the side walls of the test section. The flow was seeded with DEHS (Di-Ethyl-Hexyl-Sebacat, C26H50O4) particles of nominal diameter of 1 µm generated from Laskin nozzle (TSI, Model 9307). A CCD camera of 2k × 2k resolution (Kodak MEGAPLUS ES 4.0) was positioned 0.6 m apart from the laser sheet. Two images were captured with a time delay of 4 µs and processed by a two-frame cross-correlation method. Two image pairs were captured in 1 second, and 64 image pairs were averaged for one measurement condition. The CCD camera and the laser source were synchronized by a delay generator (BNC, Model 555), and for the main trigger signal, the trigger output from the 1st laser source was used. The interrogation window size was 32 pixel wide and 8 pixel high. Since the particle movements were dominant in the stream wise direction close to the surface, rectangular integration window was used for the boundary layer measurement. This interrogation window corresponds to 0.53 by 0.133 mm in the x and y directions respectively. Since the interrogation windows were overlapped by 50% in the cross-correlation calculation, the distances between the two neighboring velocity vectors were 0.265 mm and 0.067 mm in the x and y directions, respectively. Final velocity vectors were obtained by transforming from Cartesian coordinates to airfoil surface coordinates, i.e. parallel and normal to the surface. There are several sources of uncertainty in velocity measurements using PIV. One of the main sources is related to PIV system hardware and the other comes from the analysis method of post processing. The present analysis is concerned only with uncertainties in the PIV system effects and follows the AIAA standard (AIAA 1995). The time delay between pulses is measured by photo detector with 4 GHz oscilloscope. The frequency response of the photo detector was 1.2 GHz, and the accuracy of the delay generator was 1.4 ns. As a result of the time delay measurement between the two laser pulses, the uncertainty of the time was estimated to be around 10 ns. The major uncertainty for distance came from the refraction caused by the optical glass window of the test section side wall. By theoretical calculation using Snell’s law as well as direct measurement, the maximum uncertainty at the edge of the images caused by the refraction was found to be 2.6 µm that corresponded to 1% error for displacement measurement. The maximum overall uncertainty for velocity vectors were around 0.75 m/s. In addition to the velocity profile measurement, intermittency factors were measured by using surface mount hot film sensors. The sensor was attached on the airfoil model surface and details are shown in Fig. 2. Flow 7 mm Hot-Film 15 mm Lead Wire Solder Fig. 2. Surface mount hot-film sensor (DANTEC 55R47) -3- 13th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 26-29 June, 2006 #1191 Signals were conditioned by constant temperature anemometer, StreamLine(DANTEC 90N10) and acquired with 4 kHz sampling rate by NI PCI 6036E. In general this sensor is used to measure surface shear stress after calibration, but in this study the raw sensor signal was enough to see flow regime. Digital signals were processed statistically to calculate intermittency factors, which are the measure of laminar or turbulent. In calculating intermittency factor, there are various methods of distinguishing the turbulence state.(Canepa 2002). The ‘Contol on window residence time’ method was used in this study. 3. Results Boundary layer velocity profiles normalized by the free stream velocity vs. normal distance (y) from the airfoil surface normalized by the airfoil chord are shown in Fig. 3a, b on the suction and pressure sides, respectively at various chord wise positions (x). The velocity profiles were obtained by linearly interpolating the velocity components of neighboring points along the direction normal to the airfoil surface, since the velocity vectors extracted from the PIV measurements were arranged in a rectangular wind-coordinate system. 0.020 Smooth Trip x/c=0.1 0.2 0.3 0.4 0.7 0.8 0.9 0.015 α=0˚ y/c 0.010 0.005 0.000 0.000 0.020 0.020 0.015 0.015 Smooth Trip x/c=0.1 α=2˚ 0.010 0.005 0.000 0.000 0.020 0.000 0.000 0.020 0.015 0.015 α=4˚ 0.010 0.005 0.005 0.000 0.020 0.000 0.000 0.020 0.000 0.015 a 0.7 0.8 0.9 α=2˚ α=4˚ 0.015 α=6˚ 0.010 α=6˚ y/c y/c 0.010 0.4 y/c y/c 0.010 0.3 y/c 0.005 y/c y/c y/c 0.010 0.2 0.005 0.005 0.000 0.000 V/Uo V/Uo b V/Uo V/Uo Fig. 3a, b. Velocity profiles. a on the suction pressure side. b on the suction side: ♦, smooth; ◇, trip Boundary layer separation phenomenon can be easily determined by the velocity profiles. The velocity profiles for α = 0° and 2° on the suction side (Fig. 3a) indicate that the flow separates at -4- 13th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 26-29 June, 2006 #1191 around x/c = 0.8 for the smooth airfoil while no separation occurs for the tripped airfoil. When the angle of attack increases further, no signature of separation is seen in the velocity profiles up to x/c = 0.9 on the suction side for both the smooth and tripped airfoils. On the other hand, the flow on the pressure side of the smooth airfoil in Fig. 3b separates between x/c = 0.8 and 0.9 at all angles of attack. For the case of tripped airfoil, however, the flow on the pressure side is seen to separate only at higher angles of attack. As is the case for the aerodynamic coefficients, velocity profiles for both the smooth and the tripped airfoil are nearly identical each other at α = 6°. The primary problem of determining transition position with velocity profiles on an airfoil surface is that well-known velocity profiles for laminar or turbulent is acceptable for flows over a flat plate, which means no pressure gradient along stream-wise direction. Since there exists a pressure gradient over an airfoil, we can roughly distinguish whether the boundary layer is laminar or turbulent. In Fig. 3a, between x/c = 0.2 and 0.3 when angle of attack is 0° boundary layer of trip condition changes from laminar to turbulent while that of smooth condition remains laminar on the suction side. Laminar boundary layer separation of smooth condition and attached turbulent boundary layer of trip condition are easily observed between x/c = 0.8 and 0.9. When angle of attack is 6°, boundary layer profiles are all turbulent irrespective of the surface condition. On the pressure side, however, turbulent boundary layer caused from transition trip dot is relaminarized as angle of attack increases(Fig. 3b). Smooth 0.08 0.07 0.06 y/c 0.07 0.18 0.08 0.2 Trip 0.22 0.24 0.26 0.05 0.8 0.07 0.28 0.82 0.84 0.86 0.88 0.9 0.82 0.84 0.86 0.88 0.9 0.8 0.82 0.84 0.86 0.88 0.28 0.010.8 0.28 0.82 0.84 0.86 0.88 0.9 0.82 0.84 0.86 0.88 0.9 0.82 0.84 0.86 0.88 0.9 0.06 0.07 a 0.18 0.2 0.22 0.24 0.26 0.05 0.8 0.28 x/c 0.11 Smooth 0.03 0.1 0.02 y/c 0.09 0.18 0.2 Trip 0.22 0.24 0.26 0.01 0.28 0.03 0.1 0.02 0.09 b 0.18 0.2 0.22 0.24 0.26 x/c -0.09 -0.03 Smooth -0.04 -0.1 -0.11 y/c -0.05 -0.030.18 0.2 0.22 0.24 0.26 0.28 -0.090.8 Trip -0.04 -0.1 -0.11 -0.05 0.18 c 0.2 0.22 0.24 0.26 0.28 0.28 0.8 x/c Fig. 4a-c. Boundary layer velocity vectors. a suction side at α = 0°, b suction side at α = 6°, c pressure side at α = 6° -5- 13th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 26-29 June, 2006 #1191 Figure 4a-c. shows detail velocity vectors at the particularly selected area whose positions are covered by dotted rectangular boxes in Fig. 3a, b. In Fig. 4a, it can be observed that the boundary layer transition does not occur just behind trip dots which are attached at x/c = 0.1 but occurs at around x/c = 0.26. From the boundary layer profiles, shape factors (H) were calculated and are shown in Fig. 5. It is well known that boundary layer shape factor for laminar flow on a flat plate is about 2.5 and for turbulent flow 1.3. When angle of attack is 0° with trip condition, shape factors are close to 1.3 and almost constant except at x/c = 0.1. At smooth condition, however, shape factors lie between 2 and 2.5 before separation point (indicated by S in Fig. 5). The reason that the shape factors does not coincide with 2.5 is caused from the pressure gradient along the airfoil surface. On the suction side of the smooth condition, it can be observed that the transition point (indicated by T in Fig. 5) moves upward as angle of attack increases. At angle of attack 6° on the pressure side of trip condition, shape factor increases along the airfoil surface between x/c = 0.4 and 0.8 indicating relaminarization. On the suction side with trip condition for all angle of attacks, shape factors are very high at x/c = 0.1. This tells that local separation occurs just behind transition trip dots. Here we can see that turbulent boundary layer does not separate. This means flow separation near trailing edge is directly related to transition on the airfoil surface and consequently wake asymmetry which was observed in the previous research should be explained in connection with boundary layer transition. 10 10 α = 0° 8 6 6 S 4 H 2 0.2 8 0.4 0.6 α = 4° x/c 0.8 0 1.0 100.0 0.2 0.4 0.6 α = 6° x/c 8 6 0.8 1.0 6 4 2 0 0.0 S 4 2 0 100.0 α = 2° 8 0.2 0.4 0.6 S 4 T 2 0.8 0 1.00.0 x/c Fig. 5. Boundary layer shape factors: side; , trip on suction side; relaminarization S T 0.2 R 0.4 0.6 0.8 1.0 x/c , smooth on suction side; , smooth on pressure , trip on pressure side; S, separation; T, transition; R, The intermittency is defined to be the fraction of time in which the flow is turbulent at a certain position. Although the determination of the intermittency has not a well-defined procedure, these values measured from hot film sensors indicate transition positions more clearly than velocity profiles. Fortunately, even though there exists pressure gradient over the airfoil, transition positions indicated by velocity profile shapes i.e. shape factors show good agreements with those by intermittency factors. Figure 6a, b, shows intermittency along the airfoil surface as angle of attack changes. Intermittency increases from 0 to 1 indicating transition as angle of attack increases on -6- 13th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 26-29 June, 2006 #1191 suction side of the smooth condition in Fig. 6a. Angle of attack between 4° and 5°, transition position abruptly changes. In Fig. 6b, relaminarization can be observed as mentioned in the velocity profile results. Even though there attached transition dots on the airfoil surface, increased pressure on the pressure side suppresses transition to turbulent. The intermittency factors measured by hot film sensors show a good agreement on the whole with the results of velocity profiles in determination of turbulent transition. It can be said that boundary layer shape factor calculated from velocity profiles can be a good measure of transition although there is small discrepancy between shape factors of flat plate and of airfoil surface. 1 1 0.8 0.8 α increases 0.6 α increases γ γ 0.6 0.4 0.4 Smooth Suction Side 0.2 Trip Pressure Side 0.2 0 0 0.2 0.4 a 0.6 x/c 0.8 1 0.2 b 0.4 0.6 0.8 1 x/c Fig. 6a, b. Intermittency factors. a suction side of smooth condition, b pressure side of trip condition: ◆, α = 0°; ■, α = 1°; ▲, α = 2°; ○, α = 3°; *, α = 4°; ●, α = 5°; □, α = 6° 4. Concluding Remarks Boundary layer transition on an elliptic airfoil was studied both by PIV and by surface mount hot film. From PIV measurement, velocity profiles were measured and shape factors were calculated. From surface mount hot film sensor measurement, intermittency factors were computed. The comparison between velocity profiles and intermittency factors shows a good agreement in distinguishing boundary layer transitions. The experimental results verifies that the wake asymmetry which causes the unusual aerodynamic characteristics such as high lift curve slope and high drag coefficient in low angle of attack range of an elliptic airfoil at can be explained in connection with the boundary layer transition. At low Reynolds numbers, laminar boundary layer on an elliptic airfoil separates near trailing edge because of blunt trailing edge shape. As angle of attack increases, however, boundary layer on a suction side changes to turbulent delaying boundary layer separation while that on a pressure side remains laminar. It can be concluded that the wake asymmetry in a low angle of attack range which was reveled in the previous research are caused from the different flow regime i.e. laminar or turbulent between suction and pressure sides as angle of attack increases. Acknowledgements This study was supported by the Korea Research Council of Public Science and Technology and partial support also came from the BK-21 project from the Ministry of Education. References AIAA (1999) Assessment of experimental uncertainty with application to wind tunnel testing. AIAA Standard S-071A-1999. -7- 13th Int Symp on Applications of Laser Techniques to Fluid Mechanics Lisbon, Portugal, 26-29 June, 2006 #1191 Canepa, E., Ubaldi, M., and Zunino P. (2002) Experiments in the application of intermittency detection techniques to hot-film signals in transitional boundary layers. VKI RP 2002-47, 16th Symposium on Measuring Techniques in Transonic and Supersonic Flow in Cascade and Turbomachines, Cambridge, United Kingdom. Gleyzes, C., Cousteix, J., and Bonnet, J. L. (1985) Theoretical and experimental study of low Reynolds number transitional separation bubbles. Proceedings of the Conference on Low Reynolds Number Airfoil Aerodynamics, Edited by Mueller, T. J., Notre Dame, Indiana, USA, pp. 137-152. Ingen J. L. V., and Boermans, L. M. M. (1985) Research on laminar separation bubbles at Delft University of Technology in relation to low Reynolds number airfoil aerodynamics. Proceedings of the Conference on Low Reynolds Number Airfoil Aerodynamics, Edited by Mueller, T. J., Notre Dame, Indiana, USA, pp. 89-124. Kwon, K., and Park, S. O (2005) Aerodynamic characteristics of an elliptic airfoil at low Reynolds number. Journal of Aircraft, Vol. 42, No 6, pp. 1642-1644. Lang, M., Rist, U., and Wagner, S. (2002) Investigations on disturbance amplification in a laminar separation bubble by means of LDA and PIV. 11th International Symposium on Applications of Laser Techniques to Fluid Mechanics, Lisbon, Portugal -8-