Evaluation of the Control of Reactivity and Longevity of Nano Scale

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Nanoscale
Iron
Particle
200 – 600 nm
Evaluation of the Control
of Reactivity and
Longevity of Nano Scale
Colloids by the Method of
Colloid Manufacture
Nanotechnology for Hazardous Waste Site Remediation
Technical Workshop
Washington DC October 20-21, 2005
David Vance
1
Current Practical Manufacturing Methods
ƒBottom Up – Precipitation
– Dominant Known Technology is Sodium
Borohydride Reduction
– Others ?
ƒBottom Down – Attrition via Ball Milling
ƒBottom Down Iron Oxides then Hydrothermal
Reduction
2
What Defines a Practical Manufacturing Technology
ƒCost
ƒCapacity to be produced in ton lots
ƒCapacity to be produced in relatively short time
frames
3
Top Down Nano-Scale Fe Colloids
4
Bottom Up Nano Scale Fe Colloids (ARCADIS)
5
Another Bottom Up Iron
120 nm
10 µm
6
Key Performance Issues
ƒTransport and Delivery
– Size – the balance between gravitational settling
and attractive forces – 200 to 600 nm ideal
ƒColloid Longevity
– Passivation by dissolved inorganics in Water
– Unproductive hydrogen generation
– Kinetic Response
7
Delivery
8
Nanoscale Iron Particle Size Comparison
Size Ranges of Zero Valent Iron Compared to Pore Slot Size
Particles Subject to Sedimentation
Injection
Methods
Particle Strongly Adsorptive
7μ
0.1 μ
Aperture of Fractures in
Natural
Pore
Throat
Sizes
25,000 μ
200 μ
254 μ Typical Monitoring Well Screen Opening
Gravel
7000 μ
Coarse-Fine Silts
Sands
720 μ
240 μ
24 μ
7μ
0.7 μ
Hydrogen Reduced Iron
ARS Powder Material
0.3 μ 0.05 μ
70 μ - 40 μ
Particle
Size
Vapor Deposition Iron
0.02 μ
0.002 μ
Ground (Ball Milled)
30 μ
Zhang Precipitated
0.03 μ
Conventional Iron Filling
0.1 μ
2000 μ
LARGE
100000
10000
1000
1μ
100
100
10
1
0.001 μ
Typical Colloidal Size Material 0.001 μ
0.1
0.01
0.001
SMALL
0.0001
Size, μ
9
Point of Zero Charge - pHpznpc
Binding or Dissociation of Protons
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
α-Al2O3
α-Al(OH)3
γ-AlOOH
CuO
α-Fe3O4
α-FeOOH
Fe2O3
Fe(OH)3 (amorph)
MgO
9.1
5.0
8.2
9.5
6.5
7.8
8.5
8.5
12.4
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
δ-MnO2
β-MnO2
SiO2
ZrSiO4
Feldspars
Kaolinite
Montmorillonite
Albite
Chrysotile
2.8
7.2
2.0
5
2-2.4
4.6
2.5
2.0
>10
10
Stokes Settling Velocity Vs. Fe Colloid Diameter
140
V e l o c i ty c m / D a y
120
100
80
60
40
20
0
100
1000
Diameter in Nano Meters
10000
11
Colloid Velocity Due to Brownian Motion
Colloid Velocity Due to Brownian Motion
0.00E+00
200 to 400 nm
2.00E-04
4.00E-04
6.00E-04
8.00E-04
18000
17000
16000
15000
14000
13000
12000
11000
10000
9000
8000
7000
6000
5000
4000
3000
2000
1000
0
1.00E-03
Microns/Second
20 to 40 nm
Colloid Diameter in mm
12
Colloid Reactivity and Longevity
13
Environmental Impacts on ZVI Longevity
ƒEffect of high TDS
– Sulfate and Soluble Carbonates
ƒEffect of water dissociation
ƒEffect of CVOC reactions
14
Intrinsic Controls on Colloid Longevity
ƒColloid structure
– Particle morphology – shape, pits
– Particle crystal structure – size of crystal
domains, kinks, amorphous zones
ƒControl composition - Secondary constituents in
colloids
– Catalysts
– Manufacturing byproducts
ƒModification of the colloid surface
– Catalysts
– Inorganic inhibitors
– Polymers
15
Kinetics Batch Test Results
(higher values indicate short half-lives)
Experimental Data and Data from Literature
3.000
2.500
0
(1) = Data obtained from batch studies done with Fe only
0
(2) = Data obtained from column studies done with Fe0 only
(3) = Data obtained from column studies done with Fe /Pd
2.000
1.500
Kobs (hr-1)
1.000
0.500
0.009
0.008
0.007
0.006
0.005
0.004
0.003
0.002
0.001
0.000
1
2
3
5
6
8
9 10 12 13a 13b 14a 15a 15b 15c 15d (1) (2) (3)
Kinetics Test #
Red Bars are Vendor C Ball Milled
Green Bar is Vendor A Precipitated
Blue Bars are Vendor B Precipitated
16
Reactivity of Top Down Vs. Bottom Up Colloids
14
12
T C E C o n c e n t ra t io n , m g /L
<100 nm Precipitated
10
400 nm Top Dow n
8
6
4
2
0
0
1
2
3
4
Elapsed time, hour
17
BNI TCE Dechlorination
Kinetics Stability of Ball Milled
Stability ofColloids
Ball Milled Colloids
TCE
Concentration,
(mg/L)
14.0
12.0
10.0
8.0
6.0
4.0
2.0
0.0
0.0
0.2
0.4
0.6
0.8
1.0
Elapsed Time (Hours)
7/10/02 BNI Batch
10/17/02 BNI Batch
18
Three Classes of Colloid Reaction
Three
Two
One
19
What Causes Type Three Behavior?
ƒ Oxidation during shipment or handling, surface coatings
– Acid treatment does not remove effect
ƒ The presence of by products from the manufacturing
process that interfere with electron transfer
– Borohydride leaves % concentrations of boron in the
colloid
ƒ Structural changes
– Annealing or Ostwald Ripening
ƒPalladization restores reactivity
20
Percent of Atoms on Surface Versus Diameter
60%
50%
40%
30%
20%
10%
0%
1
10
Nanometers
100
1,000
21
Variations in Iron Colloid Response
ƒ Class One
– Typical response from all early product runs
ƒ Class Two
– Effect due to size and chemical make up or structure –
colloids from 100 nm to 2 Microns
– Becomes class one with palladization
ƒ Class Three
– Acid pretreatment has no effect
– Repeated testing by independent labs as well
– Becomes class one with palladization
22
The Good News
Type One and Type Two Each Have a Valuable Niche
ƒType one colloids are of value for treatment of
DNAPL or high concentrations of adsorbed CVOC
– Think of reductive version of chemical oxidation
– The “Champaign effect” is observed with the
most extreme examples
ƒType two colloids are of value for use in reactive
walls for the long term treatment dissolved CVOCs
under natural flow conditions
23
A New Technology
with Unique Potential Problems
ƒWe understand how to manipulate isolated
molecular systems, chemical oxidation for example
ƒEfficient bacterial enzymatic pathways have been
developed over several billion years
ƒNano scale colloids are large assemblages of
molecules subject to atomic forces with complex
structure and a behavior that is in the process of
definition
24
Total Number of Atoms in Colloid
1E+11
1E+10
Num ber of Atom s
1E+09
1E+08
1E+07
100000
0
100000
10000
1000
100
10
1
0
100
200
300
400
500
600
700
800
900
1,000
Diameter in Nanometers
25
“Reality is that which,
when you stop believing in it,
does not go away”
The Bottom Line
Make Assumptions at Your Own
Risk
26
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