The Care and Feeding of White Woods Tom Graber Baillie Lumber Smyrna, New York Bill Smith SUNY ESF Syracuse, New York The Care and Feeding of White Woods Kinds of: • Challenges: 1) Rotation. 2) Color Retention (interior and exterior) 3) Stain (fungal, chemical, and…) 4) Drying environment (Air Drying and kilns) 5) Dimensional stability 6) Kiln / boiler limitations 7) Bruising 8) Stick Shadow 9) Mixed loading / MC variation 1 The Care and Feeding of White Woods Kinds of: • Solutions: 1) Fast from tree to thee as fast as possible. 2) Scheduling, winter cut, fast rotation 3) storage, scheduling… 4) high airflow, low temp / RH schedule 5) Cutting, sticking, stacking, rotation 6) Airflow, heating / venting capacity 7) Eliminate sawmilling process 8) Breeze dry sticks / dry sticks 9) LCD scheduling The Care and Feeding of White Woods Kinds of: • Challenges: 1) Rotation. 2) Color Retention (interior and exterior) 3) Stain (fungal, chemical, and…) 4) Drying environment (Air Drying and kilns) 5) Dimensional stability 6) Kiln / boiler limitations 7) Bruising 8) Stick Shadow 9) Mixed loading / MC variation • Solutions: 1) Fast from tree to thee as fast as possible. 2) Scheduling, winter cut, fast rotation 3) storage, scheduling… 4) high airflow, low temp / RH schedule 5) Cutting, sticking, stacking, rotation 6) Airflow, heating / venting capacity 7) Eliminate sawmilling process 8) Breeze dry sticks / dry sticks 9) LCD scheduling 2 Rotation. 3 The Care and Feeding of White Woods • Rotation – basic steps: 1) Winter – Have lumber in the kiln before tree knows it is dead. 2) Spring, Summer, Fall – Have lumber in the kiln before the tree hits the ground. 4 Rotation Rotation 5 Rotation Rotation, not Color Retention 6 Color Retention Color Retention 7 Color Retention Color Retention 8 Stain Drying environment 9 Drying environment Drying environment 10 Drying environment Drying environment 11 Dimensional stability - stacking Dimensional stability - stacking 12 Dimensional stability - sticking Dimensional stability - stacking 13 Dimensional stability - full courses Kiln / boiler limitations 14 Kiln / boiler limitations Bruising 15 Stick Shadow Mixed loading / MC variation 16 Mixed loading / MC variation Mixed loading / MC variation 17 Some SUNY ESF Laboratory Research Spectrophotometer Color Analysis 18 What is color? Lab color space 19 Schedule, Season, Log Age Drying Schedules Drying schedule for 4/4 hard maple T8-C3 (Normal color) Step 1 2 3 4 5 6 7 Temperature in degrees F Moisture Relative Wet Wet Bulb Content Humidity Dry (%) (%) Bulb Bulb Depression Above 40 86 130 125 5 40 to 35 81 130 123 7 35 to 30 72 130 119 11 30 to 25 57 140 121 19 25 to 20 35 150 115 35 20 to 15 22 160 110 50 15 to 26 180 130 50 final 20 Drying Schedules Drying schedule for 4/4 hard maple T3-C5 (White color) Step 1 2 3 4 5 6 7 Temperature in degrees F Moisture Relative Wet Wet Bulb Content Humidity Dry (%) (%) Bulb Bulb Depression Above 40 70 110 100 10 40 to 35 60 110 96 14 35 to 30 47 110 90 20 30 to 25 32 120 85 35 25 to 20 22 130 80 50 20 to 15 15 140 90 50 15 to 22 160 110 50 final Spectrophotometer a*b* color values for winter harvested material 30 25 b* 20 15 10 2 4 6 T3-C5 -Fresh log T3-C5-4wk log T3-C5-8wk log a* 8 10 12 T8-C3-Fresh log T8-C3-4wk log T8-C3-8wk log 21 Spectrophotometer a*b* color values for summer harvested material 30 25 b* 20 15 10 2 4 6 a* Summer fresh T3-C5 Summer 4wk T3-C5 Summer 8wk T3-C5 8 10 12 Summer fresh T8-C3 Summer 4wk T8-C3 Summer 8wk T8-C3 Fresh log W H I 4 wk log T E 8wk log Winter Spring Summer N Fresh log O R M 4 wk log A L 8wk log 22 Average L* color values 90 85 80 L* 75 70 Winter Harvested 65 Summer Harvested Spring Harvested 60 Fresh 4 wk log 8 wk log Fresh T3-C5 4 wk log 8 wk log T8-C3 Air dry Winter Spring Summer Fresh log 4 wk log 8wk log 23 Average L* color values for air dried material 90 85 80 L* 75 70 Winter Harvested Spring Harvested 65 Summer Harvested 60 Fresh 4 wk log 8 wk log Interior Color 24 @ 90F Drying days 0.5 1 1.5 2 2.5 3 7 12 3 7 12 @ 110F Drying days 0.5 1 1.5 2 2.5 25 @ 130F Drying days 0.5 1 1.5 2 2.5 3 7 12 3 7 12 @ 150F Drying days 0.5 1 1.5 2 2.5 26 After 12 Days Temperature (F) 90 110 130 150 CONCLUSIONS •Critical temperature to cause interior darkening seems to be around 110 F •The proof: 1. Interior darkening started immediately with above 130F drying 2. 90F drying did not result with interior darkening. 3. During 110F drying, interior darkening started when core temperature plateaus. 27 Past experience …. Interior darkening developed above FSP. Not much color change developed below FSP In this study: 2 days at Core temp. 110 F, AMC 30, Core MC higher than FSP, Darkening has started. 3 days at Core temp. 110F, AMC 20, Core MC is around FSP, Darkening progresses. 5 days at Core temp. 110F, AMC 15, Core MC below FSP, Darkening ended. Recommendation •Keep core temp below 110 F until Core MC is •below FSP (average MC below 20%) 28 Some of our competition... In China 29 30 Thank you! any Question, Comments? 31