Making Germany’s Energy Transition Possible Germany has boosted renewables production over the last decade, reaching 31 percent in the first part of 2014. ­However, efficient use of that energy requires that ­transmission and distribution networks be updated. Text: Rhea Wessel Photos: Andréas Lang Green switch Solar rooftops are contributing to Germany’s goal of raising the share of renewables to 35 percent by 2020. Kolumnentitel Across Europe, demand for renewable power is increasing rapidly. Governments and the EU are pushing to achieve energy independence, and have introduced market incentives to stimulate both production and, more recently, consumption of green energy. 24 Living Energy · No. 11 | December 2014 Kolumnentitel Local grids must be updated for efficient distribution of energy generated in wind parks (above: Netze BW wind park at N ­ iederstetten) and locally from solar, biogas, and ­hydropower installations. Living Energy · No. 11 | December 2014 25 Energy Management ower generated from renewable energy sources, such as wind, sun, and water, is not ­only increasing stability demands on grids, it is making them more complex: The once linear path of power from the producer to the user is ­becoming a power matrix of multilayered systems, with dispersed ­renewable power sources being fed into the grid at multiple voltage ­levels, often far from where the energy will be consumed. To accommodate these changes in the energy mix and various voltage levels, transmission networks must be bolstered to carry energy across long distances with low losses, and to maintain stability – particularly in heavily loaded AC systems. Likewise, distribution networks must become smarter and more capable of controlling and regulating a network with ­multiple fluctuating infeeds. Germany, in particular, looks set to benefit from new technologies in both network areas that will help the country efficiently transmit high-voltage power made far from the place it is needed, and then convert and distribute it more Dispersed generation leads to “fuzzy” load flow, creating new challenges for grid operators. 26 Living Energy · No. 11 | December 2014 efficiently on a local basis. German companies have built some of the world’s largest offshore wind farms in the North Sea and operate large ­onshore wind farms in the country’s northern flatlands, yet demand for power is high in economic centers like Munich, hundreds of kilometers to the south. As we follow the stream of energy from way up north where it is produced to deep in Bavaria, we see how new technologies – HVDC PLUS (highvoltage direct-current transmission) in full-bridge topology with DC compact switchgear, and intelligent substations – will help enable the socalled “energy transition” in Germany and support the country in meeting its goal of using 35 percent renewables by 2020. These technologies are making it possible to move from an energy chain to a power matrix in the transmission and distribution grids. They help operators deal with what is often called “fuzzy” load flow that comes from dispersed generation, such as rooftop photovoltaics producing energy in low and medium voltage, or offshore wind parks producing high volumes in high voltage. HVDC PLUS will help German energy transmission companies provide dynamic, reliable grid access to offshore wind farms at the required voltage, and it can also be used to support the AC system at particular nodes. HVDC is seen as the backbone for what some experts and policy makers have dubbed the “super grid,” or a high-­ capacity transmission network for efficiently moving high-voltage power to load centers. By 2018, Germany plans to have parts of its first HVDC overlay grid in operation, which will, along with other links, eventually carry power from the North Sea to the south of Germany. Some 6.5 gigawatts of offshore wind power are expected to be produced in Germany by 2020, and these lines will play a crucial role in bringing that ­energy to load centers. An important feature of HVDC PLUS based on voltage-sourced converter (VSC) technology is its black-start capability. This significantly improves system recovery after a blackout. In 2010, Siemens built the first HVDC PLUS link with undersea cables in San Francisco in the Trans Bay Cable project. Similarly, the first HVDC PLUS project with a land cable will connect the power grids of France and Spain in 2015. The projects in Germany present an additional technical challenge due to plans to use DC transmission lines on existing AC overhead towers. SylWin converter station SylWin1 in the North Sea provides offshore grid connections and can transmit enough wind power onshore to power 900,000 homes. Space-saving gas-insulated switchgear from Siemens serves as the “fuse box” of this installation. From North to South: a Vision for an HVDC Overlay Grid A segment of the project in Germany, dubbed the Ultranet, is being planned by Amprion and TransnetBW and would back up existing AC networks by carrying energy from Osterath to Philippsburg by overhead line (in a so-called point-to-point configuration). Siemens has bid to provide an HVDC PLUS system that would later operate with multiple terminals. ­Marcus Häusler, Portfolio Manager for HVDC solutions at Siemens, says, “As it develops an HVDC overlay grid, Germany is planning several multiterminal links. The idea is to develop stepwise from point-to-point terminals to something like a radial DC grid in the next 10 to 15 years. Eventually, Germany’s lines can be connected to those of other countries to create a European super grid.” He adds, “Right now, we are planning a sort of super highway with one-direction energy flow and with a few terminals. The super grid would be an exciting way to use renewable energy in a more efficient way, to increase grid stability and develop markets for exchanging energy across borders.” The technical challenge for Siemens in the Ultranet project was to enhance the HVDC PLUS system to be able to operate with overhead lines (as opposed to underground cables). The answer it found was the new Siemens HVDC PLUS technology in full-bridge topology, which allows selective fault clearing on overhead lines in radial multiterminal systems through VSC technology. Fast disconnection, a prerequisite for selective multiterminal applications, will be made possible with 500-kilovolt DC u To accommodate changes in the energy mix and facilitate the shift from several big nuclear power plants to many distributed renewable sources, transmission grids must be bolstered to maintain stability and to allow low-loss transmission. Photo Offshore: Siemens P Living Energy · No. 11 | December 2014 27 Energy Management The Expert Voice: Rik W. De Doncker Rik W. De Doncker is the Director of the E.ON Energy Research Center (E.ON ERC) at RWTH Aachen University in Germany. He also directs the Research CAMPUS Flexible Electrical N ­ etworks (FEN) of RWTH CAMPUS Cluster Sustainable Energy. He argues that there is a greater role for DC in our energy systems. Do you see DC coming back on a wider scale in power ­distribution? The main problem DC faced during the early days of electricity was the fact that the DC transformer did not yet exist. Since power semiconductor devices were invented, engineers have been able to realize so-called “power electronic DC transformers,” i.e., DC-to-DC voltage converters. Since these conversion systems operate at higher frequencies than the 50- or 60-hertz AC grid, these DC transformers can be built lighter, thereby using less materials (magnetic steel and ­copper). As the number of power electronic applications increases, the cost of power electronic converters is decreasing. I expect DC transformers to become more efficient and cheaper than classical 50- and 60-hertz AC transformers. How can DC transmission and ­distribution help integrate renewables? DC transmission and distribution are ideal for renewable power sources and more distributed generation systems (e.g., small-scale combined heat and power applications), since they offer higher efficiency than 50-/60-hertz AC solutions. We should not forget that photovoltaic systems basically produce DC energy. The AC grid (and the AC grid code) requires expensive converters to regulate and convert DC into AC. High-power wind turbines (above 2.5 megawatts, typically built offshore) use full-converter systems to first rectify to DC and then invert back to the grid AC voltage and frequency. Overhead line at Oberstetten In the context of Germany’s energy transition, innovative solutions are required at the intersection of transmission and distribution grids. 28 Living Energy · No. 11 | November 2014 u compact switchgear, a gas-insulated technology ­under development that will work in conjunction with the fullbridge technology. Häusler says the full-bridge topology provides a powerful converter capable of reversing the polarity of the line voltage, at least for a short ­period of time, in order to extinguish DC current and deionize the electric arcs resulting from lightning strikes on overhead lines. “During normal operation, the DC voltage is like a battery in your car. It’s always constant at a certain voltage. But the full bridge allows us to How do DC grids contribute to the safety, stability, and cost-efficiency of power distribution? DC transformers can actively regulate the voltage and the power flow between DC voltage grids. Their multiterminal capability allows DC grids to be interconnected so that the energy can be routed in the local and regional grids and does not need to be fed into the transmission grid. Classical AC transformers do not have that functionality. That is why the AC distribution grid is radial, top-down. Furthermore, DC transformers intrinsically can limit overload and short circuit currents, allowing operators to coordinate short-circuit protection electronically. As DC distribution in cables and wires has no skin and proximity effects, DC systems can carry twice the power rating of AC systems, keeping the (peak) insulation voltage identical. What will the future transmission and distribution grid look like? Most scenarios for CO2-neutral electrical energy production in Europe show that about one third of the installed energy production and power base will be installed at the transmission level, one third at the distribution level, and the remaining third at low-voltage networks in buildings and homes, providing balancing power at each voltage level. DC distribution lends itself better for underground cables. Also, second-generation high-temperature superconductors (HTS) are only superconductive with DC currents. As HTS cables can carry very high currents, fewer transformation ­levels to medium- or high-voltage levels are needed. This fact also saves costs when switching over to DC grid technology. DC cables emit less electromagnetic noise and have ultralow magnetic fields (about one tenth of the earth’s magnetic field) compared to three-phase AC wires, which also produce alternating fields. No doubt the public will accept DC cables faster than AC overhead lines, due to the “Not in my backyard!” phenomenon. control the voltage electronically. This is important whenever disturbances on the DC side are to be ­expected,” Häusler says. Offshore Gas-Insulated DC Switchgear DC compact switchgear technology needed for multiterminal arrangements will be used to reduce the size of components in converter stations as well, and to provide safe encapsulation. Marking a major milestone in ­innovative solutions for HVDC ­technology, Siemens has developed ­ as-insulated DC switchgear for g 320 kilovolts, a typical voltage to ­accommodate offshore cable con­ nections. The technology allows the size of the DC switchyard in converter stations to be reduced by up to 95 percent. This is of special interest for installations on HVDC offshore converter platforms, since space can be reduced from roughly 4,000 to 200 cubic meters. The technology is market-ready, and the first installation is expected by 2017. Denis Imamovic, who is responsible for gas-insulated solutions for DC at u Living Energy · No. 11 | December 2014 29 Energy Management Energy Management Siemens, says: “As a portfolio manager, it’s my job to look to the future. I have to start developing products now that will be needed in five years. We have developed gas-insulated 320-kilovolt DC compact switchgear for offshore applications, and now we’re working on 500 kilovolts for land-based projects in Germany.” According to Imamovic, the main ­advantage of the technology is its compactness. Compared to air-insulated technology that keeps high-voltage parts away from the ground and from each other over distances of ­several meters, gas-insulated technology r­ educes the insulation distances to several centimeters. By putting the switchgear into a compact gas-filled enclosure, Siemens reduces the size of the equipment and provides safe encapsulation. “We achieved gas ­insulation for HVDC systems by developing a new material that can withstand the DC voltage, using resin-impregnated paper insulation technology,” Imamovic says. Experts believe that companies working in offshore energy are especially interested in the compact switchgear made possible through gas-insulated technology since it reduces space ­r equirements. Furthermore, new transmission technologies, partly underground, are needed, because in 30 Living Energy · No. 11 | December 2014 Europe production is far away from where e ­ nergy is needed, and the energy must be delivered across long distances to consumers. Gas-insulated technology has a crucial role to play within the e ­ ntire system. If gasinsulated technology for DC can become as mature as it is for AC, that would be a breakthrough. Germany, in particular, needs space-saving solutions and transmission technologies with high efficiencies, due to the energy transition. Distribution: Welcome to the Bavarian C ­ apital Meanwhile, as we wind through the half-timbered villages of Germany’s north into the castle-studded hills and mountains of the south, we arrive at the spot where Munich’s famous ­industrial brands and its equally ­famous beer halls need electricity to sustain operations. There, in the ­Bavarian capital, energy provider Stadtwerke München is aiming to produce enough green electricity at its own plants by 2025 to meet the power requirements of the entire municipality of Munich, which stand at around 7.5 billion kilowatt-hours per year, ­according to Florian Bieberbach, the head of the provider. This would make Munich the first city in the world with over a million inhabitants breakers is added so that human i­ ntervention is not necessary locally at the substation and downtimes can be minimized. If a line is hit, rerouting takes place at the control ­center or even in a decentralized way in the distribution grid, making the network a “self-healing” system. Load flow optimization, on so-called Level Three, is an important capability in regions where lots of renewables are fed into the grid, since it can prevent energy losses and maintain stability. Features include regulation algorithms for regulated distribution transformers. Siemens intelligent transformer substations are designed holistically from end to end, with a focus on compatibility, standards, and reduced size. “Our application starts at the bottom with the switchgear, including the motors, the IEC sensors, the c­ ommunication, and all the equipment for the control center,” says Schüpferling. “With a complete Siemens solution, our customers know that all components are compatible and optimized for working together.” In addition, due to the standards to which the technology is designed, ­operators have full data compatibility at all levels. Opitsch says, “If you once enter a parameter, for instance for the RTU, the same parameter can be used u Loads to match renewable feed-in Increasing sales of electric cars like the BMW i3 are creating new demands on the grid, for instance at solar-powered charging stations. Making Germany’s Energy Transition ­Possible Germany alone has roughly 575,000 transformer substations, many of which are ending their technology life cycle and are up for refurbishment or replacement to keep outage times low. Across Europe, the number of transformer substations (often called Ring Main Units) in operation is estimated at 4 million. In the USA, the number of pole-top stations is roughly 11 million. “Replacing these is always a question of money and a question of time,” says Bernd Schüpferling, the Senior Key E ­ xpert for Control Technology MV Switchgear at Siemens. Siemens offers new installations of intelligent transformer substations or retrofits conventional transformer substations with electronics for ­monitoring and telecontrol, making the substations progressively more intelligent. Photo : Siemens Intelligent substations can monitor and control both medium- and low-voltage distribution grids and actively ensure stable voltage. Level One intelligence for monitoring allows for fast fault localization in the distribution network. The substation’s remote terminal unit (RTU) is equipped with a communications ­connection and short-circuit, earthfault direction indicators, along with current sensors and voltage sensors. If a construction crew hits a line and the associated substation is outfitted this way, the short-circuit indicators will note the failure and communicate it through the RTU. When a substation is upgraded to Level Two intelligence for telecontrol, a motor operating mechanism of the switch disconnectors or circuit to achieve this goal. As part of this, Stadtwerke München is investing in offshore wind production in the North Sea. “Wind is a good source of renewable energy for us because we can make great progress toward our goal with individual projects,” says Bieberbach. Once that energy arrives in Munich – perhaps through a ­ dvanced transmission lines like the ones discussed above – the local grid will also ­require updating, if the ­energy from the north is to be distributed efficiently, along with the power being produced locally with traditional methods or solar panels, biogas installations, and hydropower stations. That’s where intelligent substations from Siemens can help by providing network monitoring, remote control of networks, and regulation of the load of energy in medium- and lowvoltage distribution grids, without grid ­expansion. Essentially, intelligent substations are compact medium-voltage switchgears (also gas insulated) with communication capabilities that can detect potential overloads of operational equipment and ensure voltage stability, said Bruno Opitsch, Senior Key Expert Energy Management, Energy Automation at Siemens. Living Energy · No. 11 | December 2014 31 Turning Point Germany’s Shift to Renewables Global oil production throttled; the government promotes energy efficiency with regulations for maximum usage amounts. Unlike other European countries, Germany completely opens up the retail electricity market to competition. 1974 Germany founds the ­Federal ­Environment Agency. Plans are sealed to decommission nuclear plants in Germany until roughly 2022. Fuel-efficient and clean cars get a boost due to an incremental tax on ­gasoline. 1998 1977 Germany’s energy transition, its move to increase the amount of renewables in the German grid, experienced fits and starts as the country’s capacity for generating renewable energy was expanded rapidly over the past decade. After the nuclear accident at Fukushima in 2011, Chancellor Angela Merkel sped up plans to phase out nuclear plants. The 2000 1999–2003 1980 1999 2000 2005 A key study says that Germany could make an economically ­sustainable transition from fossil and nuclear fuels to renewables. Scheme announced to spur demand for solar roof panels. The Renewable Energy Act (EEG) goes into force, guaranteeing preferential prices to producers of renewable energy financed by end users of electricity. Germany’s Network Agency takes over as the regulator of the electricity and gas markets. last shutdown is planned for 2022. Looking ahead, some consumers are worried about the costs they carry for the energy transition through a renewable energy surcharge. Still, by 2022, the goal is for Germany to use 35 percent renewables. Some highlights: The EEG is amended to improve conditions for offshore wind power, among other points. In the first part of 2014, a particularly sunny period, Germany’s share of renewable energy in the grid was 31 percent. 2009 2014 2011 Chancellor Merkel, who had in 2010 said she would extend the life of some nuclear plants, reverses that position. The country instead speeds up the phaseout of nuclear power, with plans for the last shutdown in 2022. Sunset for Biblis The nuclear plant at Biblis in Hesse, Germany (above) was closed down in March 2013. Using the electric generator as a motor (rotating compensator/phase shifter), it continues to feed reactive power into the grid in synchronized condenser operation for grid stability. at all levels – from the substation to the controller. This seamless ­engineering saves costs. With around 575,000 transformer substations in Germany, saving one hour per substation is a lot of savings.” Netze BW: One Operator’s ­Experience Netze BW, a distribution network ­operator in Germany recently signed a contract to modernize the distribution grid in the Niederstetten area of the state of Baden-Württemberg to accommodate the increasing amount of renewables being fed into the grid and improve stability. It is installing a distributed grid area controller (also called a regional ­controller) from Siemens in the Nieder­stetten substation, which is 32 Living Energy · No. 11 | December 2014 based on a Siemens Sicam energy ­automation system that controls voltage and fault management, and provides the communications connection. In case of a fault, the system can restore affected grid sections without human intervention, acting as a self-healing system. Netze BW is equipping nine secondary substations located at the most important nodal points with full energy ­automation technology and five substations with voltage measurement systems in the dead-end feeders to monitor the network. Voltage management is made possible using two medium-voltage in-phase regulators, which include power quality measurement on the primary and secondary sides. These are installed for long-range voltage control. The voltage controllers receive their tap change commands from the distributed grid area controller, based on the distributed voltage measurement in the medium-voltage grid. Martin Konermann, the technical head of Netze BW, says, “Germany’s energy transition will take place in the distribution networks. We want to make the transition possible without huge costs and without a loss of energy security. This project will make a big contribution to these goals.” Looking Forward: New Load Demands Require Intelligent Substations Indeed, intelligent substations like the ones being built and tested in ­Niederstetten are seen as the future of energy distribution – and as a key en- abler for Germany’s energy transition. The substations are market-ready at a time when two trends have converged: Not only is demand for intelligent transformer substations high – to integrate renewables in the grid and replace ­aging technology – advances in telecommunications and electronics have made the technology faster and allow for more cost-effective transmission of monitoring and control data as well. Without intelligent distribution networks, Germany’s move to renewables would stall, not only due to grid instability from the overcapacity of green energy, but also due to the sheer cost of expanding the physical grid and the large amount of disruptive construction that would be needed in communities. Furthermore, it would be ­impossible to implement new-generation storage (see separate article in this issue on page 36). “In ­Germany, i­ ntelligent substations are a game changer,” says Opitsch. Looking forward and outside of ­Germany, demand for renewable ­energy is increasing rapidly for a variety of reasons, such as a push by ­European leaders to become energy independent and select incentives to boost consumption of green energy (after years of incentives to support production by individual consumers, or “prosumers”). In Norway, for instance, the government’s tax regime to boost sales of electric cars and penalize the purchase of traditional ones is creating new demands on the grid. Opitsch says, “It’s the counterpart to integrating renewables. Now we’ve got new load demands, since most drivers want to charge their cars at the same time when they’re home from work in the evenings.” Schüpferling summed up the outlook for intelligent transformer substations. “Ten years ago, we saw small pilots and installations of intelligent features for substations. But now many factors have come together. Renewables are being produced in high volumes, operators know something must be done to integrate them into the grid more efficiently, and the technology is now available as an off-the-shelf industrial solution. These trends are very promising for ­Germany’s energy transition.” p Rhea Wessel is an American freelance writer based near Frankfurt, Germany. Her work has appeared in The New York Times and the Wall Street Journal. Living Energy · No. 11 | December 2014 33