Fossil Power “Most of all, you have to guarantee security of supply.” The Golden Age of Gas Roland Fischer, CEO, Power Generation Division In an age of cleaner, decentralized, and more efficient power generation, a variety of new energy producers with diverse needs have entered the market. Roland Fischer, CEO of the Power Generation Division at Siemens, discusses the role of fossil fuels in a “more colorful world.” Text: Marc Engelhardt Photos: Detlef Schneider R oland Fischer, as head of Power Generation at Siemens Energy, you have stated your aim as being to provide clean energy and raise the living standards of a growing global population. What do you see as the biggest misconception when it comes to fossil fuels? Roland Fischer: Fossil fuels are seen by some as kind of a dinosaur, destined for extinction. But that’s far from the truth. In fact, fossil fuels are modern and sustainable. They will have a great future, certainly for the next 100 years. What role specifically will fossils play? R. Fischer: We are witnessing rapid global population growth, along with a boom in industrialization. The big question is: How do we cover the rising demand for energy? In the past, we had centralized production of energy, which was then transmitted and distributed to industry and private households. Today, we see the dawning of a new age: Electrification is becoming ever more important. Along with a rising demand, there is a trend towards decentralized and very specific solutions. Siemens is a German company, but we are a global player, and we deliver solutions for the world. 30 Living Energy · No. 9 | December 2013 And that world has become much more diverse, more colorful than ever. But with all the diversity, fossil fuels will keep their important role. Can you give an example of how fossils will fit in? R. Fischer: Look at the situation in Germany, which has witnessed a transformative shift in energy production towards renewables. This transition has brought numerous challenges. You have a rise in fluctuating energy sources like solar or wind, both on- and offshore, with a huge impact on the grid and its stability. Most of all, you have to guarantee security of supply; that is, you have to guarantee that there is reliable power even when the wind is not blowing and the sun not shining. That’s where you need fossil fuels. In other countries, fossils are crucial for different reasons. Korea, for example, has a fast-growing demand that cannot be covered by renewables only, and hence has to rely on fossil fuels, even though the country has almost no fossil energy resources of its own and must rely on imported liquefied natural gas (LNG). You have said that you believe we’re entering a “Golden Age of Gas.” Why gas, of all the fossil fuels there are? R. Fischer: Gas is a most flexible power source. When it is used in a gas turbine, you can control the output of a gas-fired power plant quite rapidly, according to need. Building a gas-fired power plant is also quite economical, as it costs about one-third as much as a steam power plant. Construction is much quicker: It takes a year and a half to build a gas-fired power plant, while a steam power plant might take four years to complete. Then there is the issue of greenhouse gas emissions. A modern, highly efficient gas-fired power plant like the one we built in Irsching, based on H-class turbines, emits around 300 grams of CO2 per kilowatt-hour. Even a highly efficient, supercritical steam power plant will emit more than 800 grams – while old ones emit more than 1,000 grams. How important is efficiency really, given that in many parts of the world the price of gas is so low at the moment? R. Fischer: It’s important to acknowledge the long-term planning horizon for the development of our products, with both steam and gas. We’re talking about considerable investments over many years. So it’s important to plan well ahead as to where the market is heading in the medium and long term. u Living Energy · No. 9 | December 2013 31 Fossil Power After all, a gas turbine constructed today will be in use for the next 30 or 40 years! And when you plan on such a scale, it becomes obvious that efficiency doesn’t only save you money right here right now. Efficiency is also crucial when it comes to emissions, because any unit of fuel not burned is an emission not created. Emissions do not seem to be at the top of the agenda today everywhere in the world, but I am convinced that only a few years from now, the issue will become prominent again due to global warming. And the question of lowering emissions is directly connected to better efficiency ratios. Talking about efficiency ratios, how much more can efficiency actually be increased? R. Fischer: The technological development of the past decades has been astonishing. Going back only 20 years, comparing an E-class turbine from back then with today’s H-class turbine, you have a difference in terms of the efficiency ratio of 7 to 8 percent. For an engineer, that is a world of difference. And the variety of means employed to make that possible is impressive: new materials, new designs, new coating techniques. Two years ago, we achieved a world record with an efficiency ratio of 60.75 percent at the Irsching plant, and since then, we have even gone further. But this is not a linear process, and we can’t expect the efficiency ratio to increase at the same rate until 2030. It will definitely increase, however. You have stated that the world has become more colorful. Where in this colorful world do you expect the biggest growth in the gas market? R. Fischer: First of all, there is Saudi Arabia, where many large-scale power plants are currently being built. In Qurayyah, for instance, we are installing 12 SGT6-5000F turbines in one plant. Secondly, there is the USA, still one of the biggest national markets in power generation. The USA is currently experiencing a boom in shale gas production, which has brought everlower gas prices. The demand there 32 Living Energy · No. 9 | December 2013 Fossil Power Roland Fischer ready to deliver once the Russian state allocates funds for building more efficient, more cost-effective power plants, which will be mainly gas. “The one-size-fitsall solution no longer exists.” Roland Fischer, CEO, Power Generation Division Background Born in Mengen, Germany, in 1962, Roland Fischer holds a PhD in aeronautical engineering from the Technical University of Karlsruhe. He is married, with two children. Professional Experience and Education After studying aeronautical engineering at the University of Stuttgart, Fischer joined German aero engine manufacturer MTU in Munich. While finishing his PhD thesis, Fischer rose up the ranks to become Senior Vice President in charge of the Defense is not just for a net addition of power plants, but also for replacement of power plants that are 40 or even 50 years old. The economic development is positive, and I expect that new plants will be needed to match the reserve margin sooner or later – it’s just a question of time. We’re well prepared for that moment: In the past years, we have developed our gas turbine factory in Charlotte, North Carolina, and moved our gas operations from Canada to the USA. In China, the government is promoting Program at MTU before he joined Siemens in 2008. “A turbine hanging from the wing of an aircraft might feel differently from a turbine in a power plant, but technically, it’s very much the same thing,” Fischer says. On those rare occasions when Fischer has a minute to spare at his desk in Erlangen, he likes to look at a huge photograph of the biggest steam turbine Siemens has manufactured so far – the biggest of its kind in the world at 1.7 gigawatts. “It constantly reminds me of the basis of our business, which simply is the best technology,” he says. the entire spectrum of energy sources, but it’s the sheer scale that makes the market so attractive. We’re talking about requirements of roughly 35 new turbines a year. Turkey is one of the few regions in Europe where plants are currently being built. And last but not least, there is Russia: a huge country with very specific needs, mostly in the area of heat and power cogeneration. The situation there is similar to that in the USA. We’re currently building a gas turbine factory in Saint Petersburg that will be How does diversity affect the energy producers? R. Fischer: It’s not only the world in general that has become more colorful; the same is true for the energy production landscape in each country. On the one hand, large utilities operating gas-fired, nuclear, or steam power plants are realigning towards wind and solar parks and towards smaller units or cogeneration of heat and power. On the other hand, you have new, smaller energy providers popping up, like municipal utilities. Even oil and gas companies are now asking for big power plants that ten years ago would only have been bought by a utility. Gone are the days when you had a few large power plants and simply adjusted the daily output to fluctuations in demand. For us, that means that the one-size-fits-all solution no longer exists. Nowadays, we cooperate intensively with our clients at a very early stage in the planning of solutions. Together, we develop scenarios, while we at Siemens offer information about trends and explanations as to what is technologically feasible. You’re the head of a division that has recently been merged – what concrete benefits can customers expect from the new Power Generation Division? R. Fischer: With the changing market and the increasingly diversified needs both of traditional utility companies and of companies in the oil and gas market, we have decided to change our organizational structure. The former Fossil Power Generation Division and the Oil & Gas Division have been merged to the new Power Generation Division, covering the entire rotating equipment portfolio from small gas turbines of merely 5 megawatts up to H-class turbines with 400 megawatts. We are determined to deliver to our clients a complete suite of services from a single source. Then, of course, there is also a potential for synergies: Large and small gas turbines alike adhere to the same laws of physics and are based on a similar design. Is there any concern that oil and gas will feature less prominently in Siemens’ strategy in the future, given that they have vanished from the organizational chart? R. Fischer: The opposite is the case: We’re currently even preparing a new sales approach tailored to our oil and gas clients that will ensure an optimized service for all products Siemens is offering – even beyond the products developed in the Power Generation Division, be they engines from the Siemens Industry Sector or distribution elements allocated through our Infrastructure & Cities Sector. Siemens is a huge company, and we want to make sure that our clients in this very important, rapidly growing oil and gas segment get all the answers and solutions they need. How much time do you spend with the clients? R. Fischer: A lot of time! Given the global nature of our business, I travel very frequently. And I think the most important thing is to go out and talk to the clients, and work with them. We have to understand what bothers them, especially in a phase like this where big changes are happening everywhere in the world. p Marc Engelhardt is a veteran correspondent for various German media based in Geneva. His focus is on business, applied sciences, and politics. Together for More Efficiency The new Power Generation Division took up its work in October 2013, with Roland Fischer as its CEO. Combining the former Fossil Power Generation and Oil & Gas Divisions, it consolidates all gas and steam turbine performance classes under a single heading. The market is growing at breakneck speed: Global power generation is set to rise from 21 terawatt-hours today to 36.7 terawatt-hours in 2030, with fossil fuels continuing to serve as the backbone of production. Efficiency is crucial: The Ulrich Hartmann Power Plant in Irsching, Germany, equipped with turbines and a generator made by Siemens, achieved an unprecedented 60.75 percent efficiency ratio in 2011, setting a new world record. The Dangjin 3 power plant in South Korea, handed over in August 2013, is equipped with a Siemens H-class turbine and runs at an efficiency ratio of almost 61 percent. That makes it the most efficient fossil-fired power plant in Asia. Siemens turbines help reduce emissions: Equipped with Siemens steam turbine technology, the Waigaoqiao III power plant in Shanghai alone has reduced China’s CO2 emissions by 1.9 million tonnes annually. In Irsching, the H-class turbine helps reduce annual CO2 emissions by 43,000 tonnes compared to current CCPPs – the equivalent of the annual emissions of more than 10,000 midsized cars traveling 20,000 kilometers per year. New projects shape the future: A combined cycle plant currently under construction in Düsseldorf, Germany, will boast an electrical output of 595 megawatts, more than any single power plant in combined cycle operation. Never before has it been possible to extract 300 megawatts of thermal energy from a single combined cycle plant for use in a district heating system. Living Energy · No. 9 | December 2013 33