Sizing Considerations for Closed-Transition Transfer Operation Author : Benjamin O. Medich P.E. Ballinger, Philadelphia Closed Transition Equipment to critical services, where momentary interruptions during transfer scheme testing cannot be tolerated. Hospitals, laboratories and data centers are among the occupancies that will often consider the use of closed transition in their automatic transfer switches, and for their main and/or substation switchgear. ASCO 7000 Series Closed Transition Transfer Switch Closed-Transition equipment is equipment (switchgear and automatic transfer switches) that uses a make-before-break operating sequence in order to maintain uninterrupted power to essential loads throughout a transfer between live sources. The importance of this is tied to the requirement to operate the transfer equipment periodically to comply with mandatory testing requirements, with the desire to avoid causing a disruption to electrical loads. In general, the use of closedtransition equipment is limited 2 Where closed-transition switchgear is used, it causes the short-term paralleling of two, separate utility services, and these services may originate from different sources within the utility grid. In these cases, coordination with the servicing utility and their engineering requirements is crucial to the success of the project. The serving utility will normally require that the transition be automatically supervised by synchronism-check relays, and that breaker interlocking controls are provided to limit the time duration of the parallel operation (100 ms, or 6 cycles, is a typical requirement, but it does vary from utility to utility). There are some utilities that do not allow their services to be paralleled for any length of time at all, allowing only opentransition switchgear. More common is the use of closed-transition automatic transfer switches. These switches also have a makebefore-break sequence, that allows the emergency (typically, generator) source to be paralleled with utility power for a short period of time (again, 100 ms is a typical requirement), during transfers to and from generator power, where a stable utility source is present. The use of closed-transition switches is especially popular in hospitals, where testing of generators and transfer switches can be performed, without interruption to hospital activities, if closed-transition equipment is used. Effects on Short-Circuit Current Available Many engineers are hesitant to use closed-transition equipment. This is largely due to the understanding that closed-transition adds size and cost to the project, due to the need for increased fault duty ratings. This engineering opinion is based on their interpretation of the NEC, and specifically Sections 110.9 and 705.16 of the NEC, which state: • “110.9 Interrupting Rating. Equipment intended to interrupt current at fault levels shall have an interrupting rating not less than the nominal circuit voltage and the current that is available at the line terminals of the equipment.” [NEC 2011] • “705.16 Interrupting and Short Circuit Current Rating. Consideration shall be given to the contribution of fault currents from all interconnected power sources for the interrupting and short-circuit current ratings of equipment on interactive systems.” [NEC 2011] Taken on their face, these references seem to imply that the equipment specified, whether closed-transition switchgear or closed transition transfer switches, and all of the equipment located downstream of these closed-transition devices, should be rated to interrupt the full available fault current of all utility and/or generator sources that may be connected during a closed transition switching procedure. However, digging deeper starts to reveal a picture that is not as clear-cut. In reviewing the NEC Handbook, sections 110.9 and 110.10 are a matched pair of requirements. Under the code commentary for 110.10, it is noted that, “Literature on how to calculate short-circuit currents at each point in any distribution system generally can be obtained by contacting the manufacturers of overcurrent protective devices or by referring to IEEE 141-1993 (R1999), IEEE Recommended Practice for Electrical Power Distribution for Industrial Plants (Red Book).” Furthermore, the code commentary for 705.1 notes that, “Article 705 sets forth basic safety requirements for the installation of generators and other types of power production sources that are interconnected and operate in parallel as distributed generation.” The NEC Code Making Panel has reviewed proposed changes to the wording of section 110.9 in 2002 and again in 2005 to specifically allow the short-circuit rating to be exceeded in cases of a (momentary) closed transition, and both proposals were defeated. However, it is instructive to review the statement of the Code Making Panel in their rejection of the 2002 proposal, “Complex systems design criteria such as closed transition are inappropriate for specific inclusion in the NEC. Existing sections, such as 90-4 may be an appropriate avenue to deal with such issues.” Therefore, the NEC has specifically taken no position on the proper way to conduct a shortcircuit study, but merely is stating that the results of the study need to properly inform the selection of equipment with regards to short-circuit withstand and interrupting currents. Although the NEC commentary invokes IEEE 141 as an appropriate standard for the performance of a short-circuit study, that standard is silent on the issue of how to handle closedtransition between of sources, as is IEEE 242-2001 “IEEE Recom3 Effects on Short-Circuit Current Available (continued) mended Practice for Protection and Coordination of Industrial and Commercial Power Systems” and IEEE 399-1997 “IEEE Recommended Practice for Industrial and Commercial Power Systems Analysis”. In fact, the only standard that does, indeed directly address the issue is IEEE 666-1991 (R2007) “IEEE Design Guide for Electric Power Service Systems for Generating Stations”. In this standard, Part 4.6.1 states that, “The major concern when paralleling both sources is fault current, which will be larger than that calculated for a single source. However, it is acceptable practice to design for the single-source condition if the duration of parallel operation is short.” Although this paragraph is specifically for manual transfer schemes, Part 4.6.2 regarding automatic transfers does incorporate Part 4.6.1. The IEEE 666 standard, while not directly applicable to facilities other than Generating Stations, is the only standard that does directly address the issue of closed transition versus fault current, and as such, is the most appropriate standard to apply in the design of closed-transition systems. Based upon this, it is a reasonable practice to ignore the contribution of parallel sources in properly supervised closed-transition schemes when the design considerations on the next page are included. 4 Design Considerations In design of a closed-transition system, it is imperative that the system be designed with interlocks that prevent the inadvertent and indefinite paralleling of sources. There are several design rules that should be used in the design of closed-transition systems: 1. Closed-transition switchgear should be designed such that manual transfers are manually initiated and automatically interlocked. This will prevent the utility sources from being paralleled for an excessive amount of time. This transition should take place in the range of 100 ms, depending upon specific utility requirements. 2. Closed-transition switchgear should be designed with a non-defeatable safety circuit timing relay, which will cause source disconnection within a pre-determined time if the sources are manually paralleled, or the closed-transition interlocking scheme fails to perform. (Example – A timing relay that opens the tie breaker if both utility mains are closed for 10 seconds would serve this function). A. Transfer schemes for closed-transition switchgear shall be designed such that a transfer cannot be initiated into a down stream fault condition. 3. Where closed-transition automatic transfer switches are speci- fied, a shunt-trip circuit breaker on the emergency feeder could be specified to force the emergency feeder to open in the case of a failed closed transition. 4. All of the functions noted in 1-3 above should be alarmed and annunciated. Closed-transition systems, due to their nature and the required supervision capabilities are somewhat more expensive than open-transition systems. However, the cost of these systems, where properly designed, need not be prohibitive. Summary Based on our review of applicable codes and standards, there is no need to consider both sources of fault current when sizing equipment for closed-transition transfer schemes. However, when making this determination, it is important that the proper electrical interlocking or other supervision techniques are used to ensure that the system cannot be inadvertently be placed into a maintained parallel state, which would then require that the equipment be sized for the combined parallel sources. This will assure a safe, cost-effective installation, in compliance with the requirements of NEC, and consistent with the guidance provided by IEEE. 5