siemens.com/transformers Compensation of direct current The presence of direct current in the power grid adversely affects electrical transmission and distribution equipment, such as power transformers. The recent increase in direct current in the grid can be attributed to a variety of sources, including HVDC transmission and powerelectronics for: • static VAR compensation; • AC to DC converters for DC drives; and • DC to AC converters for renewable power generation such as solar or wind power. The highly efficient grain-orientated steel used in modern transformer cores, which results in low core flux density values, makes power transformers especially susceptible to even minor DC biases in the grid. Small values of superimposed DC are able to significantly increase the no-load noise of transformers and alter the acoustic response spectrum. Furthermore, DC in the grid increases and distorts the required excitation current, causes the reactive power consumption to rise sharply and results in additional no-load losses. Under circumstances where a transformer experiences excessive levels of direct current, the increase in harmonic stray flux may lead to amplified losses in metallic components, which can damage the transformer. Excessive DC may also cause a transformer’s reactive power consumption to reach a level that endangers the safety of the wider power grid. In addition to the core material, a major factor influencing the sensitivity of a transformer to DC is the core type. Transformers with high magnetic conductivity paths for zero sequence flux – such as single-phase or three-phase five-limb units – are most sensitive as DC at the neutral point is able to distribute almost symmetrically to the phases. In contrast, three-phase three-limb units are relatively insensitive to symmetrical DC – as the direct flux cannot create a closed path in the core; however, these units are susceptible to asymmetric DC. Our solution for DC-safe transformers All of the aforementioned adverse effects arising from DC in the grid can be eliminated through our innovative ‘Direct Current Compensation’ approach. The solution applies an equivalent amount of direct flux to the core in the opposite direction to that resulting from the DC in the grid. This approach results in the DC not being blocked but instead the resulting DC flux in the core is compensated. The principle of the controlled injection of counter DC ampere turns is relatively simple; however, the technological challenge is to measure the small amount of direct current (in the range of miliamperes to a few amperes) in high load currents of approximately 1000 amperes. To address that issue, Siemens has developed a sophisticated procedure for accurately and reliably measuring the direct flux in the core. Large effects of small DC Measurements on several power transformers have illustrated the significant effects caused by small values of super­ imposed DC. A single-phase transformer subjected to a 0.2 A direct current on the HV side recorded a noise level increase of 10 dB(A). Subsequent measurements taken on a three-limb transformer indicated that an asymmetric direct current of 0.14 A between phases was sufficient to increase noise levels by 17 dB(A) while 0.5 A of DC resulted in a sound pressure level increase of 25 dB(A). It has also been noted that the increase in acoustic emissions is especially severe for transformers designed with low induction levels. These units are specifically designed to produce in lower losses and reduced noise levels under ideal operating conditions. In addition to the increase in noise levels, measurements have been performed to evaluate no-load losses resulting from DC. A single-phase transformer recorded an 11 percent increase in core losses with a 0.2 A superimposed direct current and a 30 percent increase in losses when subjected to a 1.0 A direct current. The remedy for DC problems With the Siemens DC Compensation system, the adverse effects on a transformer arising from DC in the grid are eliminated. Furthermore, the system is able to compensate for DC flux offsets in the core caused by inrush currents and switching operations in the grid. The DC Compensation system is therefore able to return a transformer to the optimized acoustic specifications, no-load losses and reactive power consumption levels experienced with no DC present. Published by Siemens AG 2016 Energy Management Division Freyeslebenstrasse 1 91058 Erlangen, Germany Siemens AG Transformers Katzwanger Strasse 150 90461 Nuremberg, Germany Printed in Germany Dispo 19220 TH 101-150744 siemens.com/transformers