Liebert NXL UPS Installation Manual – 625-1125kVA, 1.0PF, 60Hz, Three-Phase, Single-Module & Multi-Module

Liebert® NXL™ UPS
Installation Manual – 625-1125kVA, 1.0PF, 60Hz, Three-Phase, Single-Module & Multi-Module
CONTACTING EMERSON NETWORK POWER FOR SUPPORT
To contact Emerson Network Power Liebert Services for information or repair service in the United
States, call 800-543-2378. Liebert Services offers a complete range of start-up services, repair
services, preventive maintenance plans and service contracts.
For repair or maintenance service outside the 48 contiguous United States, contact Liebert Services,
if available in your area. For areas not covered by Liebert Services, the authorized distributor is
responsible for providing qualified, factory-authorized service.
For Liebert Services to assist you promptly, please have the following information available:
Part numbers: _________________________________________________________________
Serial numbers:________________________________________________________________
Rating: _______________________________________________________________________
Date purchased: _______________________________________________________________
Date installed:_________________________________________________________________
Location: ______________________________________________________________________
Input voltage/frequency: ________________________________________________________
Output voltage/frequency: ______________________________________________________
Battery reserve time:___________________________________________________________
Product Warranty Registration
To register for warranty protection, visit the Service and Support section of our Web site at:
www.liebert.com
Click on Product Registration and fill out the form.
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.0
MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2
Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3
Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3.1
1.3.2
1.4
UPS Room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4.1
1.4.2
1.4.3
1.4.4
1.4.5
Moving the Cabinets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Raised-Floor Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Kick Plate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Special Considerations for 1+N Parallel Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
4
5
5
5
1.5
System Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.6
Cable Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.0
UPS ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
2.1
External Protective Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.2
Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3
Sizing the Input Breaker feeding a Liebert NXL UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.3.1
2.4
Power Cable Connection Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Control Cable and Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4.1
2.4.2
2.4.3
2.4.4
Dry Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi-Module Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Input Breaker (RIB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inverter Output Breaker (IOB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
12
13
14
2.5
Digital LBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.6
Configuring Neutral and Ground Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.6.1
2.6.2
2.6.3
2.6.4
2.6.5
Four-Wire Input connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Three-Wire Input connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preferred Grounding Configuration, Battery Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi-Module Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High-Resistance Ground Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
18
20
20
20
3.0
OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1
Single-Module System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.1
3.1.2
3.1.3
3.1.4
3.2
Battery Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Matching Liebert NXL Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Load Bus Synch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Alarm Status Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21
21
21
21
Communication and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2.1
Alber Monitoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.0
INSTALLATION DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
5.0
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
i
FIGURES
Figure 1
Figure 2
Figure 3
Figure 4
Figure 5
Figure 6
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
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Figure 15
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Figure 17
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Figure 20
Figure 21
Figure 22
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Figure 24
Figure 25
Figure 26
Figure 27
Figure 28
Figure 29
Figure 30
Figure 31
Figure 32
Figure 33
Figure 34
Figure 35
Figure 36
Figure 37
Figure 38
Figure 39
Cabinet arrangement—Liebert NXL, battery cabinets, maintenance bypass cabinet . . . . . . . . . . 6
Cabinet grounding plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Kick plate and filter locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Low-voltage cable installation—top entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
External Interface Board connections layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Inter-Module Communication Board wiring diagram—Multi-modules . . . . . . . . . . . . . . . . . . . . 13
Remote Input Breaker diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Remote Output Breaker diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Inter-Module Communication Board wiring diagram—Digital LBS . . . . . . . . . . . . . . . . . . . . . . . 16
Grounding diagram—Four-wire single-module systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Grounding diagram—Four-wire multi-module systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Grounding diagram—Three-wire single-module systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Grounding diagram—Three-wire multi-module systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Main components, 625kVA Liebert NXL, N+1 multi-module unit without static bypass . . . . . . 22
Main components, 625kVA Liebert NXL UPS, SMS and 1+N multi-module unit with static
bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Outline drawing, 625kVA Liebert NXL, N+1 multi-module unit without static bypass . . . . . . . 24
Outline Drawing, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static
bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Base detail drawing, 625kVA Liebert NXL, N+1 multi-module unit without static bypass . . . . 26
Base Drawing, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass . . . . 27
Input terminal detail, 625kVA Liebert NXL, N+1 multi-module unit without static bypass . . . 28
Input terminal detail, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static
bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Output terminal detail, 625kVA Liebert NXL, N+1 multi-module unit without static
bypass (continued). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Output terminal detail, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static
bypass, continued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Shipping split 625kVA Liebert NXL without static bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Shipping split 625kVA Liebert NXL without static bypass (continued) . . . . . . . . . . . . . . . . . . . . 34
Shipping Split, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass. . . . 36
Shipping Split, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static
bypass, continued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
02-806710- Fan Interface Board 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Main components Liebert NXL 800kVA UPS 1+N Multi-Module or SMS with static
bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Outline Drawing Liebert NXL 800kVA UPS 1+N Multi-Module or SMS with static bypass . . . 40
Outline drawing Liebert NXL 800kVA UPS 1+N Multi-Module or SMS with static
bypass (continued). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Outline drawing Liebert NXL 800kVA UPS N+1 Multi-Module without static bypass . . . . . . . . 42
Outline drawing Liebert NXL 800kVA UPS N+1 Multi-Module without static
bypass (continued). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Input terminal details Liebert NXL 800 kVA UPS, 1+N Multi-Module or SMS with
static bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Input terminal details Liebert NXL 800 kVA UPS, 1+N Multi-Module or SMS with
static bypass (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Power wiring—Liebert NXL 800kVA, single module system or 1+N, shipping split . . . . . . . . . . 46
Interconnections between inverter and bypass—Liebert NXL 800kVA, single module
system or 1+N, shipping split. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Control wiring—Liebert NXL 800kVA, single module or 1+N system, shipping split . . . . . . . . . 48
Power wiring—Liebert NXL 800kVA, N+1 system, shipping split . . . . . . . . . . . . . . . . . . . . . . . . 50
ii
Figure 40
Figure 41
Figure 42
Figure 43
Figure 44
Figure 45
Figure 46
Figure 47
Figure 48
Figure 49
Figure 50
Figure 51
Figure 52
Figure 53
Figure 54
Figure 55
Figure 56
Figure 57
Figure 58
Figure 59
Figure 60
Figure 61
Figure 62
Figure 63
Figure 64
Figure 65
Figure 66
Figure 67
Figure 68
Interconnections between inverter and bypass—Liebert NXL 800kVA, N+1, shipping split . . .
Control wiring—Liebert NXL N+1 800kVA, N+1 system, shipping split . . . . . . . . . . . . . . . . . . .
Liebert NXL 1100-1125kVA conduit entry points—Input layout . . . . . . . . . . . . . . . . . . . . . . . . .
Liebert NXL 1100-1125kVA conduit entry points—DC layout. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Liebert NXL 1100-1125kVA conduit entry points—N+1 output layout . . . . . . . . . . . . . . . . . . . .
Liebert NXL 1100-1125kVA conduit entry points—SMS/1+N output layout . . . . . . . . . . . . . . . .
Main components, 1+N multi-module or SMS with static bypass, 1100-1125kVA UPS . . . . . . .
Conduit landing, 1100-1125kVA UPS 1+N multi-module or SMS with static bypass . . . . . . . . .
Main components, 1100-1125kVA UPS N+1 multi-module without static bypass . . . . . . . . . . . .
Outline drawing 1100-1125kVA UPS N+1 multi-module without static bypass . . . . . . . . . . . . .
Liebert 1100-1125kVA, multi-module system, shipping split—Power wiring . . . . . . . . . . . . . . .
Liebert NXL 1100-1125kVA, multi-module system, shipping split—Interconnections
between inverter and bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Liebert NXL 1100-1125kVA, multi-module system, shipping split—Control wiring . . . . . . . . . .
Liebert NXL 1100-1125kVA, single module system, shipping split—Power wiring . . . . . . . . . . .
Liebert NXL 1100-1125kVA, single module system, shipping split—Interconnections
between inverter and bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control wiring—Liebert NXL 1100-1125kVA, single module system, shipping split. . . . . . . . . .
Conduit landing drawing 1100-1125kVA UPS N+1 multi-module without static bypass . . . . . .
Terminal details 1100-1125kVA UPS, N+1 multi-module without static bypass. . . . . . . . . . . . .
Busbar terminal details, 1100-1125kVA UPS, N+1 multi-module without static bypass . . . . . .
Terminal details, 1100-1125kVA UPS, 1+N multi-module or SMS with static bypass . . . . . . . .
Busbar terminal details, 1100-1125kVA UPS, 1+N multi-module or SMS with static
bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Base detail drawing 1100-1125kVA UPS 1+ N multi-module or SMS with static bypass . . . . . .
Base detail drawing 1100-1125kVA UPS N+1 multi-module without static bypass . . . . . . . . . .
Single-input wire cabinet— 500 -800kVA only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Input Contact Isolator Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control wiring, Programmable Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inverter overload data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rectifier overload data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Bypass overload data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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77
82
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TABLES
Table 1
Table 2
Table 3
Table 4
Table 5
Table 6
Table 7
Table 8
Table 9
Table 10
Table 11
Table 12
Table 13
Table 14
Table 15
Table 16
Table 17
Table 18
Table 19
Table 20
Table 21
Table 22
UPS input dry contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS control contacts with battery cabinet or module battery disconnect . . . . . . . . . . . . . . . . . . .
UPS control contacts with global maintenance bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
UPS control contacts to remote status panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parallel from UPS module Inter-Module Communication Board to other Inter-Module
Communication Board in system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RIB UV coil, aux. contacts from UPS RIB CB interface board to remote CB1 . . . . . . . . . . . . . . .
Remote IOB contacts from remote breaker to UPS IOB CB interface board . . . . . . . . . . . . . . . .
Wire size, length for digital LBS connection of UPS Inter-Module Communication
Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interconnects for 800kVA UPS single or 1+N module unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interconnects for 800KVA UPS Multi-Module Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interconnects for 1100-1125kVA UPS multi-module unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interconnects for 1100-1125KVA UPS single module unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Input Contact Isolator Board control wiring connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programmable Relay Board pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Liebert NXL UPS specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current ratings—bypass input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current ratings—output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current ratings—rectifier input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Current ratings—battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended conduit and cable sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended lug sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv
10
11
11
11
12
14
15
16
48
52
64
69
76
77
78
80
80
80
81
85
86
87
Important Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that should be followed during installation of your
Liebert NXL UPS. Read this manual thoroughly, paying special attention to the sections that apply to
your installation, before working with the UPS. Retain this manual for use by installing
personnel.
! WARNING
Risk of electrical shock. Can cause personal injury or death.
This UPS has several circuits that are energized with high DC as well as AC voltages. Check
for voltage with both AC and DC voltmeters before working within the UPS. Check for voltage
with both AC and DC voltmeters before making contact.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves,
shoes and glasses should be involved in installing the UPS or preparing the UPS for
installation. When performing maintenance with any part of the equipment under power,
service personnel and test equipment should be standing on rubber mats.
In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers or
those approved for use in fighting electrical fires.
Extreme caution is required when performing installation and maintenance.
Special safety precautions are required for procedures involving handling, installation and
maintenance of the UPS system. Observe all safety precautions in this manual before
handling or installing the UPS system. Observe all precautions in the Operation and
Maintenance Manual, SL-25425, before as well as during performance of all maintenance
procedures. Observe all DC safety precautions before working on or near the DC system.
! WARNING
Risk of heavy unit falling over. Improper handling can cause equipment damage, injury or
death.
Exercise extreme care when handling UPS cabinets to avoid equipment damage or injury to
personnel. The UPS module weight is up to 23,000lb. (10,433kg).
Locate center of gravity symbols
and determine unit weight before handling each
cabinet. Test lift and balance the cabinets before transporting. Maintain minimum tilt from
vertical at all times.
Slots at the base of the module cabinets are intended for forklift use. Base slots will support
the unit only if the forks are completely beneath the unit.
Read all of the following instructions before attempting to move, lift, or remove packaging
from unit, or prepare unit for installation.
! WARNING
Risk of electrical shock and fire. Can cause equipment damage, personal injury or death.
Under typical operation and with all UPS doors closed, only normal safety precautions are
necessary. The area around the UPS system should be kept free of puddles of water, excess
moisture and debris.
Only test equipment designed for troubleshooting should be used. This is particularly true for
oscilloscopes. Always check with an AC and DC voltmeter to ensure safety before making
contact or using tools. Even when the power is turned Off, dangerously high potential electric
charges may exist at the capacitor banks and at the DC connections.
All wiring must be installed by a properly trained and qualified electrician. All power and
control wiring must comply with all applicable national, state and local codes.
One person should never work alone, even if all power is disconnected from the equipment. A
second person should be standing by to assist and to summon help in case of an accident.
1
Liebert® NXL™
Important Safety Instructions
NOTE
Materials sold hereunder cannot be used in the patient vicinity (e.g., use where UL, cUL or
IEC 60601-1 is required). Medical applications such as invasive procedures and electrical life
support equipment are subject to additional terms and conditions.
NOTICE
This unit complies with the limits for a Class A digital device, pursuant to Part 15 Subpart J
of the FCC rules. These limits provide reasonable protection against harmful interference in a
commercial environment. This unit generates, uses and radiates radio frequency energy and,
if not installed and used in accordance with this instruction manual, may cause harmful
interference to radio communications. Operation of this unit in a residential area may cause
harmful interference that the user must correct at his own expense.
Liebert® NXL™
2
Mechanical Installation
1.0
MECHANICAL INSTALLATION
1.1
Introduction
This section describes the requirements that must be taken into account when planning the
positioning and cabling of the Liebert NXL uninterruptible power supply and related equipment.
This chapter is a guide to general procedures and practices that should be observed by the installing
personnel. The particular conditions of each site will determine the applicability of such procedures.
! WARNING
Risk of electrical shock. Can cause injury or death.
Special care must be taken when working with the batteries associated with this equipment.
When they are connected together, the battery terminal voltage will exceed 400VDC and is
potentially lethal.
NOTE
All equipment not referred to in this manual is shipped with details of its own mechanical and
electrical installation.
NOTICE
Three-phase input supply required.
The standard Liebert NXL UPS is suitable for connection to three-phase, four-wire (+ Earth)
TN-C, TN-S, IT-G or IT-IG, or three-phase, three-wire plus ground IT-UG.
If the unit is used with an IT power system, a 4-pole disconnect device must be included as
part of building installation.
NOTICE
Do not apply electrical power to the UPS equipment before the arrival of the commissioning
engineer.
1.2
Preliminary Checks
Before installing the UPS, please carry out the following preliminary checks:
• Visually examine the UPS equipment for transit damage, both internally and externally. Report
any damage to the shipper immediately.
• Verify that the correct equipment is being installed. The equipment supplied has an identification
tag on the interior doors reporting the type, size and main calibration parameters of the UPS.
• Verify that the UPS room satisfies the environmental conditions stipulated in the equipment
specification, paying particular attention to the ambient temperature and air exchange system.
1.3
Environmental Considerations
1.3.1
UPS Room
The UPS module is intended for indoor installation and should be located in a cool, dry, clean-air
environment with adequate ventilation to keep the ambient temperature within the specified
operating range (see Environmental Parameters in Table 15).
The Liebert NXL UPS is cooled with the aid of internal fans. To permit air to enter and exit and
prevent overheating or malfunctioning, do not cover the ventilation openings.
NOTE
To ensure proper airflow, the unit must be installed only on a solid surface made of a
non-combustible material, such as concrete.
The Liebert NXL UPS is equipped with air filters located behind the front doors. A schedule for
inspection of the air filters is required. The period between inspections will depend upon
environmental conditions.
When bottom entry is used, the conduit plate must be installed.
NOTE
The UPS is suitable for mounting on concrete or other non-combustible surface only.
3
Liebert® NXL™
Mechanical Installation
1.3.2
Storage
Should the equipment not be installed immediately, it must be stored in a room for protection against
excessive humidity and/or heat sources (see Environmental Parameters in Table 15).
1.4
Positioning
The cabinet is structurally designed to handle lifting from the base.
Access to the power terminals, auxiliary terminal blocks and power switches is from the front.
The door can be opened to give access to the power connection bars, auxiliary terminal blocks and
power isolators. Front door can be opened at 180 degrees, and interior doors can be removed for more
flexibility in installations.
NOTE
The UPS must be placed a solid surface. There must be no openings in the surface except those
required for conduit landing areas. All provided kick plates must be installed.
1.4.1
Moving the Cabinets
The route to be travelled between the point of arrival and the unit’s position must be planned to make
sure that all passages are wide enough for the unit and that floors are capable of supporting its
weight (for instance, check that doorways, lifts, ramps, etc. are adequate and that there are no
impassable corners or changes in the level of corridors).
Ensure that the UPS weight is within the designated surface weight loading (kg/cm2) of any handling
equipment. For weight details, see Table 15.
The UPS can be handled with a forklift or similar equipment. Ensure any lifting equipment used in
moving the UPS cabinet has sufficient lifting capacity. When moving the unit by forklift, care must be
taken to protect the panels. Do not exceed a 15-degree tilt with the forklift. Bottom structure will
support the unit only if the forks are completely beneath the unit.
Handling with straps is not authorized.
! WARNING
Risk of heavy unit falling over. Improper handling can cause equipment damage, injury or
death.
Because the weight distribution in the cabinet is uneven, use extreme care while handling
and transporting. Take extreme care when handling UPS cabinets to avoid equipment
damage or injury to personnel.
The UPS module weight is up to 23,000lb (10,433kg).
Locate center of gravity symbols
and determine unit weight before handling each
cabinet. Test lift and balance the cabinets before transporting. Maintain minimum tilt from
vertical at all times.
NOTICE
Risk of improper lifting. Can cause damage to front and rear panels.
Remove the front and rear panels before lifting the 1100-1125kVA Liebert NXL unit. Failure
to remove these panels may cause them to be damaged when the UPS is lifted.
1.4.2
Clearances
The Liebert NXL has no ventilation grilles at either side or at the rear of the UPS. Clearance around
the front of the equipment should be sufficient to enable free passage of personnel with the doors fully
opened. It is important to leave a distance of 24in (610mm) between the top of the UPS and any
overhead obstacles to allow the module to be serviced and to permit adequate circulation of air coming
out of the unit.
Liebert® NXL™
4
Mechanical Installation
1.4.3
Raised-Floor Installations
If the equipment is to be located on a raised floor, it should be mounted on a pedestal suitably
designed to accept the equipment point loading. Refer to the base view to design this pedestal. The top
of the pedestal must be solid.
NOTE
The UPS must be placed on a solid surface. There must be no openings in the surface except
those required for conduit landing areas. All provided kick plates must be installed.
1.4.4
Kick Plate Installation
Kick plates must be installed. If the unit is to be installed in a position that does not permit access to
rear kick plates, then the kick plates must be installed before the unit is placed in its final position.
1.4.5
Special Considerations for 1+N Parallel Systems
Consider the grounding configuration of your system before finalizing module placement See 2.6 Configuring Neutral and Ground Connections.
Emerson Network Power recommends matching the impedance in the bypass path of paralleled
systems as closely as possible.
The impedance mismatch can be minimized by controlling the wiring length of each unit. The design
and the layout of the UPS system and associated panels and cabling should be examined closely to
ensure that cable lengths and impedances are closely matched. The Liebert 1+N UPS module is
supplied with a sharing reactor to minimize the impact of cable impedance mismatch.
The cabling impedance must be carefully controlled to ensure good bypass current sharing.
For Liebert NXL Systems, the cabling impedances must be within 10% from maximum to minimum.
If the cabling impedances need to be greater than 10%, contact your Emerson representative to
calculate whether the system will result in an overload condition when operating on bypass.
When bringing the 1+N system online for the first time or after removing one unit, Emerson
recommends checking the bypass current mismatch. To check the bypass current mismatch:
1. Place a load on the bypass of each UPS module.
2. View the output current of each unit.
The accuracy of the currents displayed on the UPS module is sufficient for this check. If the
mismatch is greater than 10%, the bypass impedances must be balanced or the load must be
limited to less than the maximum rating.
1.5
System Composition
A UPS system can comprise a number of equipment cabinets, depending on the individual system
design requirements: e.g., UPS cabinet, battery cabinet, maintenance bypass cabinet. In general, all
the cabinets used in a particular installation are of the same height. Refer to the drawings provided in
4.0 - Installation Drawings for the positioning of the cabinets as shown in Figure 1.
5
Liebert® NXL™
Mechanical Installation
1.6
Cable Entry
Cables can enter the UPS cabinet from bottom or top into the Input/Output (I/O) section of the unit;
see the figures in 4.0 - Installation Drawings.
Figure 1
Cabinet arrangement—Liebert NXL, battery cabinets, maintenance bypass cabinet
If the cabinets are to be bolted together,
the side panels and hangers must be
removed before beginning.
Liebert
NXL
UPS
Note: If a maintenance bypass cabinet is
used, it must be installed on the right side
of the Liebert NXL UPS
If the cabinets are to be bolted together,
the side panels and hangers must be
removed before beginning.
Additional
Battery
Cabinet(s)
(Matching)
Additional
Battery
Cabinet(s)
(Matching)
Battery
Cabinet
(Matching)
Liebert
NXL
UPS
Maintenance
Bypass
Cabinet
(Matching)
Battery
Cabinet
(Matching)
Liebert
NXL
UPS
Liebert
NXL
UPS
Liebert
NXL
UPS
Note: For 625kVA installations, the battery cabinets can
mount to left of UPS and cabling be routed internally.
For 800-1125kVA installations, the battery cabinets can
be bolted to the module on either side, but the power
cables must be routed externally to the DC input section.
Liebert® NXL™
6
Maintenance
Bypass
Cabinet
(Matching)
Battery
Cabinet
(Matching)
Additional
Battery
Cabinet(s)
(Matching)
Note: Battery cabinets for 625-1125kVA
UPS models can be bolted to the right of
the UPS. However, the cabling must be
routed externally.
UPS Electrical Installation
2.0
UPS ELECTRICAL INSTALLATION
This chapter provides guidelines for qualified installers who must have knowledge of local wiring
practices pertaining to the equipment to be installed.
! WARNING
Risk of electrical shock. Can cause injury or death.
The UPS contains high DC as well as AC voltages. Check for voltage with both AC and DC
voltmeters before working within the UPS.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves,
shoes and glasses should be involved in installing the UPS or preparing the UPS for
installation.
2.1
External Protective Devices
For safety, it is necessary to install circuit breakers in the input AC supply and external battery
system. Given that every installation has its own characteristics, this section provides guidelines for
qualified installation personnel with knowledge of operating practices, regulatory standards and the
equipment to be installed.
External overcurrent protection must be provided. See Figures 66, 67 and 68 for overload capacity.
2.2
Power Cables
The UPS requires both power and control cabling. All control cables, whether shielded or not, should
be run separately from the power cables in metal conduits or metal ducts that are electrically bonded
to the metalwork of the cabinets to which they are connected.
The cable design must comply with the voltages and currents in Tables 16 through 19, follow local
wiring practices and take into consideration the environmental conditions (temperature and physical
support media), room temperature and conditions of installation of the cable and system’s overload
capacity (see 5.0 - Specifications).
! WARNING
Risk of electrical shock. Can cause injury or death.
Before cabling the UPS, ensure that you are aware of the location and operation of the
external isolators that connect the UPS input/bypass supply to the power distribution panel.
Check that these supplies are electrically isolated, and post any necessary warning signs to
prevent their inadvertent operation.
When sizing battery cables, a maximum volt drop of 2VDC is permissible at the current ratings given
in Table 19.
The following are guidelines only and are superseded by local regulations and codes of practice where
applicable:
• Take special care when determining the size of the neutral cable (grounded conductor), because
current circulating on the neutral cable may be greater than nominal current in the case of nonlinear loads. Refer to the values in Table 15.
• The grounding conductor should be sized according to the fault rating, cable lengths, type of protection, etc. The grounding cable connecting the UPS to the main ground system must follow the
most direct route possible.
• Consideration should be given to the use of paralleled smaller cables for heavy currents, as this
can ease installation considerably.
• AC and DC cables must be run in conduits according to local codes, national codes and standard
best practices. This will prevent creation of excess EMI fields.
7
Liebert® NXL™
UPS Electrical Installation
2.3
Sizing the Input Breaker feeding a Liebert NXL UPS
Nominal input current (considered continuous) is based on full-rated output load. Maximum current
includes nominal input current and maximum battery recharge current (considered noncontinuous).
Continuous and noncontinuous current are defined in the NEC. The Rectifier Input Feed Breaker
must be set to withstand the Liebert NXL transformer inrush of up to eight times the nominal
current.
Maximum input current is controlled by the current limit setting, which is adjustable. Values shown
are for maximum current limit. If a smaller input feed breaker is used, the input current limit can be
adjusted; see your Emerson representative for more information. The input current limit should not
be set less than 105% of the current needed to support the inverter at full load for normal operation.
This results in sufficient power to recharge the battery in a reasonable time and to operate over the
published input voltage range.
2.3.1
Power Cable Connection Procedure
The rectifier input, bypass, output and battery power cables (all require lug-type terminations) are
connected to busbars in the I/O sections (refer to 4.0 - Installation Drawings).
Equipment Ground
The equipment ground busbar is in the I/O sections as shown in (refer to 4.0 - Installation
Drawings). The grounding conductor must be connected to the ground busbar and bonded to each
cabinet in the system.
All cabinets and cabling should be grounded in accordance with local regulations.
NOTE
Proper grounding reduces problems in systems caused by electromagnetic interference.
! WARNING
Failure to follow adequate grounding procedures can result in electric shock hazard to
personnel, or the risk of fire, should a ground fault occur.
All operations described in this section must be performed by properly trained and qualified
electricians or technical personnel. If any difficulties are encountered, contact Emerson
Network Power. See the back page of this manual for contact information.
The grounding and neutral bonding arrangement must be in accordance with local and
national codes of practice.
Once the equipment has been positioned and secured, connect the power cables as described below
(refer to the appropriate cable connection drawing in 4.0 - Installation Drawings):
1. Verify that the UPS equipment is isolated from its external power source and all the UPS power
isolators are open. Check that these supplies are electrically isolated and post any necessary
warning signs to prevent their inadvertent operation.
2. Open exterior and interior panels on the front of the I/O sections.
3. Connect the ground and any necessary main bonding jumper to the equipment ground busbar
located in the I/O sections.
4. Make power connections and tighten the connections to the proper torque.
Ensure correct phase rotation.
! WARNING
Risk of electrical shock. Can cause injury or death.
If the load equipment will not be ready to accept power on the arrival of the commissioning
engineer, ensure that the system output cables are safely isolated at their termination.
! WARNING
Risk of electrical shock. Can cause injury or death.
When connecting the cables between the battery extremities to the circuit breaker, always
connect the circuit breaker end of the cable first.
Liebert® NXL™
8
UPS Electrical Installation
5. For control connection details, see 2.4 - Control Cable and Communication.
NOTE
If fault bracing brackets were removed during installation, they MUST be replaced.
6. Close and secure the interior and exterior doors.
7. 625-800kVA Only—Attach the cabinet grounding plates to the top of the UPS at each shipping
split. See Figure 2.
8. Attach the kick plates and filters to the bottom of the unit. See Figure 3.
Figure 2
Cabinet grounding plates
Note location
of larger cutouts.
Orient ground plate
as shown.
A
Detail A
Installed at Each Shipping Split
Figure 3
Mounting
Hardware
(Supplied)
Kick plate and filter locations
Kickplate
G
Kickplate
REAR
D
FRONT
Kickplate
Kickplate
Install Factory-Supplied
DETAIL D Bolt, Lockwasher and
Washer, 4 Places,
Front Side
DETAIL E
E
F
Install Factory-Supplied
Bolt, Lockwasher and
Washer, 2 Places
Each Side
DETAIL G
Install Factory-Supplied
Bolt, Lockwasher and
Washer, 2 Places,
Each Side
Install Factory-Supplied
Bolt, Lockwasher and
Washer, 4 Places,
Rear Side
NOTE
Kick plates must be installed. If the unit is to be installed in a position that does not permit
access to rear kick plates, then the kick plates must be installed before the unit is placed in its
final position.
Figure 4
Low-voltage cable installation—top entry
REMOVE PLATES
FLIP PLATES
INSTALL
Low-voltage cables can be install through the top of each unit. The entry conduit landing plate is shipped inverted.
To install, remove conduit plate, flip and reinstall. Removal of side plate is for access to pull wires.
9
Liebert® NXL™
UPS Electrical Installation
2.4
Control Cable and Communication
Based on your site’s specific needs, the UPS may require auxiliary connections to manage the battery
system (external battery circuit breaker), communicate with a personal computer or provide alarm
signaling to external devices, or for Remote Emergency Power Off (REPO). The External Interface
Board, arranged for this purpose, is next to the option box in the Rectifier section (refer to 4.0 Installation Drawings). The contacts are rated for 250VAC @ 2A.
Figure 5
External Interface Board connections layout
MAINT BYP
ENABLE
TB0821
ACT FILT
TB035
CNTL
P0831
P66C
P99C
P0832
AUX S PARE
TEMP
P0801
BATT GND
FLT
TB0815
EXTERNA L
CAN
MOB
TB0830
TB0811
MIB
ACT FILT
STATUS
TB0810
TB0816
RIB
ON GEN
P0808
TB0823
TB0829
EPO
STATUS
OPT
PS
TB1154B
EXTERNA L
CAN
INT BATT
CAN
TB1154A
EXT BATT
CAN
BYP CNTL
TB0817
BIB
RECT
CNTL
J5
TB0820
TB0818
REPO
FORM C
KEY
STATUS
INV
CNTRLN
J4
REPO
BATT MTR TB1156
OP
TB0826
TB0824
2.4.1
TB0819
MBB
TB0812
TB0825
LBS VO LTAGE
TB0813
Dry Contacts
NOTE
If connection to more than one module is required, use a separate, isolated contact for each
module.
Table 1
UPS input dry contacts
Item
Remote EPO
Input Form C
On Generator
Input Form C
Liebert® NXL™
Terminal
Block
TB0824
TB0816
Pin
Connects to
(Description of External Item)
1
REPO Switch, normally open contact
2
REPO Switch, common contact
3
REPO Switch, normally closed contact, set jumper
J5: 1-2 to enable, 2-3 to disable
1
On Generator switch, closed = On Generator
2
On Generator switch, common
3
On Generator switch,
closed = Not On Generator
10
Wire Size/
Max Length
14AWG/
500ft.
(150m)
UPS Electrical Installation
Table 2
UPS control contacts with battery cabinet or module battery disconnect
Terminal
Block
Item
CAN Bus and
24V Power
Supply
Table 3
Connects to
(Description of External Item)
Pin
TB1154A
1
Battery Interface Board TB1154-1
2
Battery Interface Board TB1154-2
3
Battery Interface Board TB1154-3
4
Battery Interface Board TB1154-4
Wire Size/
Max Length
18 AWG
1000ft.
(300m)
UPS control contacts with global maintenance bypass
Terminal
Block
Item
Maintenance
Isolation Breaker
(MIB) Form C 1
TB0811
Maintenance Bypass
Breaker (MBB) Form C 1
Maintenance Bypass
Enable Form C 1
TB0813
TB0821
Remote EPO Input 1
TB0825
Key Status Input
Form C 1, 3
TB0820
Module Output Breaker
(MOB) Form C 2
TB0815
Connects to
(Description of External Item)
Pin
1
CB aux. contact, closed = CB is closed
2
CB aux. contact, common
3
CB aux. contact, closed = CB is open
1
CB aux. contact, closed = CB is closed
2
CB aux. contact, common
3
CB aux. contact, closed = CB is open
1
Maintenance Bypass Cabinet,
closed = load not on inverter
2
Maintenance Bypass Cabinet, common
3
Maintenance Bypass Cabinet,
closed = load on inverter
1
REPO Switch, normally open contact
2
REPO Switch, common contact
1
Key status switch, closed = key removed
2
Key status switch, common
3
Key status switch, closed = key inserted
1
CB aux. contact, closed = CB is closed
2
CB aux. contact, common
3
CB aux. contact, closed = CB is open
Wire Size/
Max Length
14AWG/500ft.
(150m)
14AWG/500ft.
(150m)
14AWG/500ft.
(150m)
14AWG/500ft.
(150m)
14AWG/500ft.
(150m)
14AWG/500ft.
(150m)
1. For 1+N systems with a maintenance Bypass, these auxiliary contacts must be run to each module from an isolated source.
2. For 1+N systems, these breaker Aux contacts go to the UPS that they are associated with.
3. Key Status Input can be either Form-C, N.O. or N.C. contact
Table 4
UPS control contacts to remote status panel
Item
CAN Bus and 24V
Power Supply
Terminal
Block
TB0829
Pin
1
2
3
4
Connects to
(Description of External Item)
Remote Status Panel TB-2
Remote Status Panel TB-1
Remote Status Panel TB-3
Remote Status Panel TB-4
11
Wire Size/
Max Length
18AWG/1000ft.
(300m)
Liebert® NXL™
UPS Electrical Installation
2.4.2
Multi-Module Communication
Paralleling cables that connect the module to the system are connected to terminals P3101 and P3103
on the Inter-Module Communication (IMC) board (refer to 4.0 - Installation Drawings).
Table 5
Parallel from UPS module Inter-Module Communication Board to other Inter-Module
Communication Board in system
Terminal Designation
From
To
Signal Name
Max Length
Primary Connections
P3101-1
P3101-1
Share CAN +24V
P3101-2
P3101-2
Share CAN common
P3101-3
P3101-3
System CAN +24V
P3101-4
P3101-4
System CAN common
P3101-5
P3101-5
SER synch CAN+24V
P3101-6
P3101-6
SER synch CAN common
P3101-7
P3101-7
Ground - Drain Wire
P3101-14
P3101-14
Ground
P3101-8
P3101-8
PWM synch CAN +24V
P3101-9
P3101-9
PWM synch CAN common
P3101-10
P3101-10
MMS synch CAN +24V
P3101-11
P3101-11
MMS synch CAN common
1000ft.
(300m)
Redundant Connections
P3103-1
P3103-1
Redundant share CAN +24V
P3103-2
P3103-2
Redundant share CAN common
P3103-3
P3103-3
Redundant system CAN +24V
P3103-4
P3103-4
Redundant system CAN common
P3103-5
P3103-5
Redundant SER synch CAN +24V
P3103-6
P3103-6
Redundant SER synch CAN common
P3103-7
P3103-7
Ground - Drain Wire
P3103-14
P3103-14
Ground
P3103-8
P3103-8
Redundant PWM synch CAN +24V
P3103-9
P3103-9
Redundant PWM synch CAN common
P3103-10
P3103-10
Redundant MMS synch CAN +24V
P3103-11
P3103-11
Redundant MMS synch CAN common
1.
2.
3.
4.
5.
1000ft.
(300m)
Belden 810x or Belden 89901 cables are the only approved cables.
Belden 89901 cable can be used for underground installations.
If using multiple parallel cables for each run, all cables must be run in the same conduit.
Each cable group should be run in a separate grounded conduit to ensure redundancy.
The maximum lengths must include all the parallel cables from the first module to the last module. The primary and redundant
cable lengths can be counted separately.
6. The ground pins on the Inter-Module Communication Board (Pins 7 and 14) are connected together on the board. If using
cable with only one (1) drain wire, then connect to the ground to Pin 7.
7. Care must be taken so drain wire does not touch any other component in module.
8. Attach control wires to side of control door where Inter-Module Board (IMC) is attached. Do not run wires across IMC board.
Liebert® NXL™
12
UPS Electrical Installation
Figure 6
Inter-Module Communication Board wiring diagram—Multi-modules
P3103
IMC
02-806730-xx
IMC
02-806730-xx
P3101
UPS 1
2.4.3
P3103
IMC
02-806730-xx
P3101
P3103
P3101
UPS 3
UPS 2
Remote Input Breaker (RIB)
For systems that use Remote Input Breakers (RIB), the controls for the Aux contacts, UVR, Motor
Operator (optional) and voltage sense will go between the Remote breaker and the UPS Input I/O
section. See Figure 7.
Figure 7
Remote Input Breaker diagram
Inside Switchgear
Inside UPS Cabinet
E
A
To Customer
Input
Terminals
B
C
1
1
1
1
10A
10A
10A
RIB
TB1
2
2
2
RIB-1
2
V_IN_R_A
TB1-1
IN_LINE_A
V_IN_R_B
TB1-2
IN_LINE_B
V_IN_R_C
TB1-3
IN_LINE_C
LINE
LOAD
A
A
INPUT EMI
FILTER
B
B
IN_LOAD_A
IN_LOAD_B
IN_LOAD_C
C
C
120-240VAC
(supplied by
swichgear vendor)
RCB1
Electrical
Operator
Close
TB1102
RIB
5_MTR_OP_CLOSE
Circuit Breaker
Interface Board
02-806711-01
2_MTR_OP_ENABLE
120-240VAC
TB1101
5 CB1_COIL
RIB
UVR Coil
(48VDC)
4 CB1_COIL_RTN
3_CB1_NO (CB CLOSED )
2_CB1_NC (CB OPEN )
RIB Status
Contacts
1
1_CB1_COM
Fuses should be 10A class CC or J type time delay
fuse
13
2
Electrical operator power provided by switchgear
vendor and shall be powered from line side of RIB
Liebert® NXL™
UPS Electrical Installation
RIB must be Listed UL 489 (Molded Case Circuit Breaker) or UL 1066 (Low Voltage AC Power
Circuit Breaker) that are required to be used in UL-listed switchgear or switchboards. The circuit
breaker for 1100-1125kVA systems must have a short-time rating not exceeding 600V at 200K
Amperes for 5 cycles; for systems below 1100-1125kVA: 600V at 150K Amperes for 5 cycles.
See Table 16 for required current ratings.
Table 6
RIB UV coil, aux. contacts from UPS RIB CB interface board to remote CB1
Terminal Designation
From
Remote Breaker
Contacts
To
Signal Name
TB1101-1
RIB aux. common
TB1101-2
RIB aux. N.C. (closed = CB is open)
TB1101-3
RIB aux. N.O. (closed = CB is closed)
TB1101-4
RIB trip coil (-)
TB1101-5
RIB trip coil (+)
Wire Size/
Max Length
#14AWG/
500ft. (150m)
Remote RIB motor operator control contacts from remote breaker to UPS RIB CB interface
board (optional)
Remote Breaker Motor
Operator Contacts
TB1102-2
AC line
TB1102-5
Motor operator close
#14AWG/
500ft. (150m)
Remote RIB voltage sense from remote breaker to UPS
Remote Breaker
Voltage Sense
2.4.4
TB1-1
Voltage sense PH A
TB1-2
Voltage sense PH B
TB1-3
Voltage sense PH C
#14AWG/
500ft. (150m)
Inverter Output Breaker (IOB)
For systems that use Inverter Output Breakers (IOB), the controls for the Aux contacts, UVR, Motor
Operator (optional) and voltage sense will go between the Remote breaker and the UPS Output I/O
section. See Figure 8.
IOB must be Listed UL 489 (Molded Case Circuit Breaker) or UL 1066 (Low Voltage AC Power
Circuit Breaker) that are required to be used in UL-listed switchgear or switchboards. The circuit
breaker for 1100-1125kVA systems must have a short-time rating not exceeding 600V at 200K
Amperes for 5 cycles; for systems below 1100-1125kVA: 600V at 150K Amperes for 5 cycles.
Liebert® NXL™
14
UPS Electrical Installation
Figure 8
Remote Output Breaker diagram
Inside Switchgear
Inside UPS Cabinet
E
A
To UPS
Output Customer
Connections
B
C
1
1
1
1
5A
5A
5A
IOB
2
2
2
IOB-1
TB2
V_CB_A
TB2-1
OUT_LINE_A
V_CB_B
TB2-2
OUT_LINE_B
V_CB_C
TB2-3
OUT_LINE_C
TB2-4
OUT_LINE_N
N
2
LINE
LOAD
A
A
OUTPUT EMI
FILTER
B
B
C
C
N
N
OUT_LOAD_A
OUT_LOAD_B
OUT_LOAD_C
OUT_LOAD_N
120 -240 Vac
(supplied by
switchgear vendor )
IOB
Electrical
Operator
Close
Circuit Breaker Interface
Board
02-806711 -01
TB1102
IOB-x
5_MTR_OP_CLOSE
2_MTR_OP_ENABLE
120 -240 Vac
TB1101
5 CB2_COIL
IOB UVR
Coil
(48VDC)
4 CB2_COIL_RTN
3_CB2_NO (CB CLOSED )
2_CB2_NC (CB OPEN )
IOB Status
Contacts
1
1_CB2_COM
Fuses should be 5A class CC or J type time delay fuse
2
Electrical operator power provided by switchgear vendor
and shall be powered from UPS side of IOB
See Table 17 for required current ratings.
Table 7
Remote IOB contacts from remote breaker to UPS IOB CB interface board
Terminal Designation
From
Remote Breaker
Contacts
To
Signal Name
TB1101-1
IOB aux. common
TB1101-2
IOB aux. N.C. (closed = CB is open)
TB1101-3
IOB aux. N.O. (closed = CB is closed)
TB1101-4
IOB trip coil (-)
TB1101-5
IOB trip coil (+)
Wire Size/
Max Length
#14AWG/
500ft. (300m)
Remote IOB contacts from remote breaker to UPS IOB CB interface board
Remote Breaker Motor
Operator Contacts
TB1102-2
AC line
TB1102-5
Motor operator close
#14AWG/
500ft. (300m)
Remote IOB contacts from remote breaker to UPS IOB CB interface board
Remote Breaker
Voltage Sense
TB1-1
Voltage sense PH A
TB1-2
Voltage sense PH B
TB1-3
Voltage sense PH C
15
#14AWG/
500ft. (300m)
Liebert® NXL™
UPS Electrical Installation
2.5
Digital LBS
The Load Bus Sync interface enables independent UPS units to remain in sync when operating on
battery or when supplied by unsynchronized input sources.
Digital LBS cables that connect the module to the system are connected to terminals P3108 and
P3109 on the Inter-Module Communication (IMC) board. See Figure 9.
Table 8
Wire size, length for digital LBS connection of UPS Inter-Module Communication
Boards
Terminal Designation
From
To
Signal Name
Wire Size/
Max Length
Digital LBS from UPS Inter-Module Communication Board to other UPS Inter-Module Communication
Board
P3108-1
P3108-1
LBS SYNCH CANH
P3108-2
P3108-2
LBS SYNCH CANL
P3108-3
P3108-3
GROUND - DRAIN WIRE
3000ft
(900m)
Redundant Digital LBS from UPS Inter-Module Communication Board to Other UPS Inter-Module
Communication Board
P3109-1
P3109-1
REDUNDANT LBS SYNCH CANH
P3109-2
P3109-2
REDUNDANT LBS SYNCH CANL
P3109-3
P3109-3
GROUND - DRAIN WIRE
1.
2.
3.
4.
5.
6.
Figure 9
3000ft
(900m)
Belden 810x or Belden 89901 cables are the only approved cables
Each cable group should be run in a separate, grounded conduit to ensure redundancy.
The maximum lengths must include all the LBS cables from the first module to the last module.
The primary and redundant cable lengths can be counted separately.
Belden 89901 cable can be used for underground installations.
Attach the control wire to the side of control door where the Inter-Module Board (IMC) is attached. Do not run the wire across
IMC board.
Inter-Module Communication Board wiring diagram—Digital LBS
IMC
02-806730-xx
UPS 1
Liebert® NXL™
P3108
P3109
IMC
02-806730-xx
UPS 2
16
P3108
P3109
IMC
02-806730-xx
UPS 3
P3108
P3109
UPS Electrical Installation
2.6
Configuring Neutral and Ground Connections
Improper grounding is the largest single cause of UPS installation and startup problems. Grounding
techniques vary significantly from site to site, depending on several factors.
Proper grounding should be based on the appropriate NEC sections, but safe and proper equipment
operation requires further enhancements. The following pages detail recommendations for grounding
various system configurations to ensure optimal UPS system performance.
NOTE
These UPS modules are equipped with input isolation transformers. However, these
transformers have no effect upon any system grounding considerations. These modules will be
grounded exactly as shown in Figures 10 through 13.
! CAUTION
The UPS ground lug must be solidly connected to the service entrance ground by an
appropriately sized wire conductor per the NEC. Each conduit or raceway containing phase
conductors must also contain a ground wire, both for UPS input and output, which are solidly
connected to the ground terminal at each termination point. Conduit-based grounding
systems tend to degrade over time. Therefore, using conduit as a grounding conductor for UPS
applications may degrade UPS performance and cause improper UPS operation.
2.6.1
Four-Wire Input connections
The UPS module bypass input is connected to a solidly grounded source. In this configuration, the
UPS module is not considered a separately derived source. The UPS module output neutral is solidly
connected to the bypass source neutral, which is bonded to the grounding conductor at the source
equipment.
Figure 10 Grounding diagram—Four-wire single-module systems
Source
UPS
N
N
G
G
17
To connect equipment
BPSS
Liebert® NXL™
UPS Electrical Installation
Figure 11
Grounding diagram—Four-wire multi-module systems
Switchgear
BPSS
N
Source
G
To connect equipment
UPS #1
UPS #2
N
BPSS
G
N
G
UPS #3
BPSS
2.6.2
N
N
G
G
Three-Wire Input connections
This configuration must NOT be used when single-phase loads are directly connected to the UPS. The
UPS output is considered a separately derived source. The UPS module neutral is bonded to the UPS
ground and connected to a local grounding electrode in accordance with the NEC. Please note that
whenever the UPS module transfers to or from bypass, two AC sources (UPS output and bypass) are
briefly connected together and circulating current must flow. In this configuration, the current flows
through the ground path, possibly tripping ground fault interrupters (GFIs) and distorting the output
voltage waveform. Proper adjustment of ground fault interrupters is necessary to avoid unwanted
tripping. The time delay should be set to at least 0.2 seconds to prevent tripping when the UPS
performs a transfer or retransfer operation.
CAUTION
Failure to set the ground fault interrupters properly could cause loss of power to the critical
load.
Liebert® NXL™
18
UPS Electrical Installation
Figure 12 Grounding diagram—Three-wire single-module systems
Source
UPS
N
N
G
G
To connect equipment
BPSS
Switchgear
UPS #1
N
Source
G
To connect equipment
Figure 13 Grounding diagram—Three-wire multi-module systems
N
UPS #2
G
N
G
Note: Grounding for
1+N systems is wired
exactly the same
UPS #3
19
N
N
G
G
Liebert® NXL™
UPS Electrical Installation
2.6.3
Preferred Grounding Configuration, Battery Systems
Open-rack battery systems, depending on local code requirements and customer preference, are
normally:
• Floating (ungrounded)
OR
• Center-tapped and floating
Battery cabinet systems must be connected as floating (ungrounded) systems.
Center-tapped or grounded battery systems are not possible with battery cabinet systems.
Whether the battery system is open-rack or cabinet, the metal rack parts or cabinet must be grounded
to the UPS module ground bus.
2.6.4
Multi-Module Systems
For both N+1 and 1+N systems, the neutrals of all UPS modules in the system must be connected
together inside the switchgear or parallel cabinet. The neutral conductors must be rated for 20% of
phase conductor current minimum. Site and load conditions will determine if larger neutrals are
required.
For Multi-Module systems using a 3-wire bypass, the Neutral-Ground bond must be made at the
common neutral connection point in the switchgear or parallel cabinet.
2.6.5
High-Resistance Ground Systems
The Liebert NXL is compatible with high-resistance ground systems. See your local Emerson
representative for details.
Liebert® NXL™
20
Optional Equipment
3.0
OPTIONAL EQUIPMENT
3.1
Single-Module System Options
3.1.1
Battery Temperature Sensor
The optional external battery temperature sensor kit, supplied separately from the battery circuit
breaker, contains one probe and one temperature transport board.
3.1.2
Matching Liebert NXL Battery Cabinet
The optional matching Liebert NXL Battery Cabinet can be used to obtain the desired autonomy
time. The battery cabinets are designed to be either attached to the UPS or separate from the UPS
(for details, see the Liebert NXL Battery Cabinet installation manual, SL-25430, available at
Emerson Network Power’s Liebert Web site: www.liebert.com).
3.1.3
Load Bus Synch
An optional Load Bus Synch (LBS) system can be used to synchronize two Liebert NXL UPS units or
a Liebert NXL UPS to a Liebert Series 610 UPS.
3.1.4
Remote Alarm Status Panel
The remote alarm status panel has LED alarm lights. An audible alarm sounds upon any alarm
condition. The surface- or flush-mounted NEMA 1 enclosed panel indicates: Load on UPS, Load on
Bypass, Battery Discharging, Low Battery Warning, Overload Warning, Ambient Overtemp Warning,
UPS Alarm Condition, New Alarm Condition (For a Second UPS Alarm Condition).
3.2
Communication and Monitoring
•
•
•
•
•
•
3.2.1
Liebert IntelliSlot® Web Card - SNMP/HTTP Network Interface Card
Liebert IntelliSlot 485 Web Card - Modbus, J-bus, IGM Net
Remote Monitoring Services IntelliSlot Card
RS485/422 Protocol Converter IntelliSlot Card
Programmable Relay Board
Input Contact Isolator Board
Alber Monitoring System
The matching Liebert NXL Battery Cabinet allows installing an optional Alber Battery monitoring
system in the cabinet. The Alber Battery Monitoring by Liebert continuously checks all critical
battery parameters, such as cell voltage, overall string voltage, current and temperature. Automatic
periodic tests of internal resistance of each battery will verify the battery’s operating integrity.
Additional capabilities include automatic internal DC resistance tests and trend analysis, providing
the ability to analyze performance and aid in troubleshooting.
21
Liebert® NXL™
Installation Drawings
4.0
INSTALLATION DRAWINGS
Figure 14 Main components, 625kVA Liebert NXL, N+1 multi-module unit without static bypass
Liebert
IntelliSlot
Housings
Module Output
Circuit Breaker
(CB2)
HMI Screen
Inter-Module
Communication Board
(IMC) (behind door)
EMO Button
(Optional)
Main Input
Circuit Breaker
(CB1)
FRONT DOORS REMOVED
CB2/IOB Circuit
Breaker Board
Option Box
(6 Slots)
DC Input
Output
Busbars
External
Interface
Board (EIB)
Input
Busbars
Neutral
Input
Ground
Output
Ground
CB1/RIB Circuit
Breaker Board
Liebert® NXL™
DOORS AND INNER SKINS REMOVED
22
Installation Drawings
Figure 15 Main components, 625kVA Liebert NXL UPS, SMS and 1+N multi-module unit with static bypass
LIEBERT
INTELLISLOT
HOUSINGS
INTER-MODULE
COMMUNICATION
BOARD (LOCATED
BEHIND HMI SCREEN)
MODULE OUTPUT
CIRCUIT BREAKER
(CB2)
HMI SCREEN
KEYLOCK OR
EMO BUTTON
(OPTIONAL)
BACKFEED
CIRCUIT BREAKER
(BFB)
MAIN INPUT
CIRCUIT BREAKER
(CB1)
FRONT DOORS REMOVED
OPTION BOX
(6 SLOTS)
CB2/IOB
CIRCUIT BREAKER
INTERFACE BOARD
OUTPUT
BUSBARS
DC INPUT
BYPASS
BUSBARS
EXTERNAL
INTERFACE
BOARD (EIB
INPUT
BUSBARS
INPUT
GROUND
CB1/RIB
CIRCUIT BREAKER
INTERFACE BOARD
DOORS AND INNER SKINS REMOVED
23
Liebert® NXL™
Installation Drawings
Figure 16 Outline drawing, 625kVA Liebert NXL, N+1 multi-module unit without static bypass
Control Cable
Entry / Exit
Rectifier / DC
Cable Entry
Bypass \ Output
Cable Exit.
12.3
[312]
17.7
[449]
14.8
[376]
.0
(0)
2.1
[53]
B
19.1
[486]
3.3
[85]
24.6
[626]
.0
(0)
1.6
[40]
15.2
[385]
109.9 (2791)
Outer Edge
Corner Post
Section A-A
Bottom View
.0
(0)
14.4
[367]
Front Most
Edge Of Frame
17.6
[447]
Rectifier / DC
Cable Entry
.6
[15]
Panel Width
10.6
[269]
4.1
[105]
11.6
[294]
71.6
[1819]
23.6
[600]
0
15.8
[402]
16.6
[423]
3.7
[94]
Bypass \ Output
Cable Exit
Control Cable
Entry \ Exit
Top View
125 (3175)
39.4 (1000)
Rectifier
Center of
Gravity
Inverter
Center of
Gravity
76.8
[1950]
31.5
[800]
24.6
[625]
Left Side View
31.5
[800]
A
36.3
[922] 62.4
[1585]
Rectifier Split (Part A)
26.0
[660]
62.4
[1585]
Inverter Split (Part B)
A
23.8
[605]
Right Side View
Front View
NOTES
1. All dimensions are in inches (mm).
2. 24" (610) minimum clearance above unit required for air exhaust
and maintenance.
3. Keep cabinet within 15 degrees of vertical.
4. Top and bottom cable entry available through removable
access plates.
Remove, punch to suit conduit size and replace.
Liebert® NXL™
Detail B
24
5. Unit bottom is structurally adequate for forklift handling.
6. Depth dimension includes front door and rear panel.
7. Width dimensions include side panels. Subtract 1.4" (35mm) when
removing both side panels.
25
LEFT SIDE VIEW
24.6
[625]
31.5
[800]
A
RECTIFIER
CENTER OF
GRAVITY
RECTIFIER / DC
CABLE ENTRY
71.6
[1819]
17.6
[447]
3.7
[94]
FRONT VIEW
29.1
[739]
140.5
[3568]
.0
(0)
11.9
[302]
34.3
[871]
2.1
[53]
14.8
[376]
3.3
[85]
A
39.4
[1000]
126.8
[3220]
34.1
[866]
76.8
[1950]
FRONT MOST
EDGE OF FRAME
.0
(0)
DETAIL B
.0
(0)
9.2
[233]
1.6
[40]
34.3
[872]
.6
[15]
PANEL WIDTH
BYPASS \ OUTPUT
CABLE EXIT.
OUTER EDGE
CORNER POST
SECTION A-A
BOTTOM VIEW
4.1
[105]
15.2
[385]
RIGHT SIDE VIEW
23.8
[605]
24.6
[626]
B
19.1
[486]
CONTROL CABLE
ENTRY / EXIT
.0
(0)
INVERTER
CENTER OF
GRAVITY
BYPASS \ OUTPUT
CABLE EXIT
78.0
[1981]
INVERTER SPLIT (PART B)
CONTROL CABLE
ENTRY \ EXIT
TOP VIEW
36.3
[922] 62.5
[1587]
RECTIFIER SPLIT (PART A)
16.6
[423]
15.8
[402]
NOTES
1. All dimensions are in inches (mm).
2. 24" (610) minimum clearance above unit required for air exhaust and maintenance..
3. Keep cabinet within 15 degrees of vertical.
4. Top and bottom cable entry available through removable access plates.
Remove, punch to suit conduit size and replace.
5. Unit bottom is structurally adequate for forklift handling.
6. Depth dimension includes front door and rear panel.
7. Width dimensions include side panels. subtract 1.4" (35mm) when removing both side panels.
RECTIFIER / DC
CABLE ENTRY
Installation Drawings
Figure 17 Outline Drawing, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass
Liebert® NXL™
Installation Drawings
Figure 18 Base detail drawing, 625kVA Liebert NXL, N+1 multi-module unit without static bypass
Front
2.4
[61]
27.7 [403]
27.7 [403]
27.7 [403]
1.7 [42]
4.8
[122]
1.7 [42]
27.7 [403]
2.1 [53]
33.3 [845]
Right Side
Front View
Bracket Mounting Locations (M10 Hexserts)
Rectifier Section
(Part A)
3.9
[100]
Inverter Section
(Part B)
61.8 [1570]
27.2 [691]
61.8 [1570]
Forklift Openings
Forklift Openings
3.9
[99]
Right Side
Lift Clearance
Front View
Shipping Split
24.6
[625]
Front
Of Unit
10.9
[276]
9.0
[229]
9.0
[229]
10.9
[276]
10.9
[276]
9.0
[229]
37.2
[945]
3.9
[100]
Typ
4.7
[120]
Typ
7.9
[200]
Typ
Rectifier Section
(Part A)
Bottom View
Footprint Spacing
Inverter Section
(Part B)
Notes:
1. All dimensions are in inches (mm).
2. Unit bottom is structurally adequate for
forklift handling.
8.0 (203.2)
6.0 (152.4)
Bottom Input (Part A)
Bottom Output (Part B)
Bottom Cable Entry Panels
Pillars Removed For Clarity
Liebert® NXL™
26
36.7
[931]
FOOT
SPACING
3.900
2.4
[61]
1.7
[42]
27.7
[703]
4.8
[122]
27
4.7
[120]
TYP
RECTIFIER SECTION
(PART A)
3.9
[100]
TYP
24.6
[625]
10.9
[276]
FORKLIFT OPENINGS
61.8
[1570]
9.0
[229]
RECTIFIER SECTION
(PART A)
27.7
[703]
1.7
[42]
27.7
[703]
7.9
[200]
TYP
9.0
[229]
REAR
FOOTPRINT SPACING
BOTTOM VIEW
10.9
[276]
INVERTER SECTION
(PART B)
10.9
[276]
SHIPPING SPLIT
FRONT VIEW
9.0
[229]
4.8
[122]
FORKLIFT OPENINGS
77.3
[1963]
INVERTER SECTION
(PART B)
BRACKET MOUNTING LOCATIONS
(M10 HEXSERTS)
FRONT VIEW
27.7
[703]
7.6
[193]
2.2
[56]
6.0 (152.4)
LIFT CLEARANCE
RIGHT SIDE
27.2
[691]
DETAIL A
0.75
[19]
3.9
[99]
RIGHT SIDE
33.3
[845]
6.0 (152.4)
NOTES:
1. All dimensions are in inches (mm).
2. Unit bottom is structurally adequate
for forklift handling.
REAR
PILLARS REMOVED FOR CLARITY
BOTTOM CABLE ENTRY PANELS
BOTTOM INPUT (PART A) BOTTOM OUTPUT (PART B)
37.2
[945]
PILLAR
SPACING
3.9
[100]
FRONT
OF UNIT
10.7
[271]
A
Installation Drawings
Figure 19 Base Drawing, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass
Liebert® NXL™
Installation Drawings
Figure 20 Input terminal detail, 625kVA Liebert NXL, N+1 multi-module unit without static bypass
O .56
2.00
O .56
O .56
(14)
( 51)
(14)
2.0 (51)
1.26 (32)
(14)
Typ.)
TYP
Typ.)
Typ.)
Typ.)
Typ.)
1.75
DC
(44) Typ.
Inputs
1.75
Input
(44) Typ.
1.75
(44) Typ.
Phases
Input Ground
76.8
(1950)
DC (-)
Input
DC (+)
Input
51.3 (1303)
A
B
Input
Phases
3.5
(90)
40.0 (1016)
36.2 (920)
C
3.5
(90)
32.4
(824)
23.5 (598)
Input
Ground
0
LEFT FRONT
LEFT SIDE (INPUT)
Lugs
Bolt
Busbar
CB1-3
CB1-3
Notes
1. All dimensions are in inches (mm).
2. Control wiring and power wiring must be run
in separate conduits.
3. Unless otherwise noted, use copper or aluminum
conductors suitable for at least 75°C.
4. All wiring is to be in accordance with national
and local electrical codes.
DUAL LUG CONNECTION DETAIL
Do not double-stack lugs (two lugs on same
side of busbar). This is to prevent the cables
from coming into contact with other busbars.
Liebert® NXL™
28
Installation Drawings
Figure 21
Input terminal detail, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass
DIA. .56
[14]
TYP
2.00
[51]
TYP
1.75
[44]
TYP
DIA. .56
[14]
TYP
DC INPUTS
1.75
[44]
TYP
1.26
[32]
TYP
DIA. .56
[ 14]
TYP
2.00
[51]
TYP
1.75
[44]
TYP
INPUT PHASES
INPUT GROUND
76.8
( 1950 )
DC (-)
INPUT
DC (+)
INPUT
51.3
( 1303 )
A
INPUT
PHASES
B
C
3.5
[90] 3.5
[90]
40.0
( 1016 )
36.2
( 920 )
32.4
( 824 )
23.5
( 598 )
INPUT
GROUND
LEFT FRONT (PART A)
LEFT SIDE (PART A)
.0
(0)
LUGS
CB1-3
CB1-3
BOLT
BUSBAR
Do not double stack lugs (two lugs on same
side of busbar). This is to prevent the cables
from coming into contact with other busbars.
DUAL LUG CONNECTION DETAIL
NOTES:
1. All dimensions are in inches (mm).
2. Control wiring and power wiring must be run in separate conduits.
3. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C.
4. All wiring is to be in accordance with national and local electrical codes.
29
Liebert® NXL™
Installation Drawings
Figure 22 Output terminal detail, 625kVA Liebert NXL, N+1 multi-module unit without static bypass
(continued)
76.8
(1950)
A
1.75
(44) Typ.
(Top Entry)
B C
53.2
(1352)
1.38 x .5
Slot 5
Places Each
Busbar
Output
Phases
39.4
(1002)
32.0
(813)
OUTPUT
PHASES
Neutral
O .56 (14)
Typ. 5
Places
1.75 (44)
Typ. (Bottom
Entry)
Output
Ground
0
RIGHT SIDE (OUTPUT)
RIGHT FRONT
O .56 (14)
Typ. 20
Places
1.75 (44)
Typ. (Top
Entry)
O .56 (14)
Typ. 5
Places
1.38 x .56 Slot
10 Places
NEUTRAL
1.75 (44)
Typ. (Bottom
Entry)
1.75 (44)
Typ.
1.57 (40) Typ.
OUTPUT GROUND
CB1-3
Liebert® NXL™
CB1-3
NOTES:
1. All dimensions are in inches (mm)
DO NOT DOUBLE-STACK LUGS 2. Control wiring and power wiring must be run in separate conduits.
3. Unless otherwise noted, use copper or aluminum conductors suitable
for at least 75°C.
4. All wiring is to be in accordance with national and local electrical
codes.
30
Installation Drawings
Figure 23 Output terminal detail, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass,
continued
1.75
(44)
TYP
76.8
(1950)
.56 DIA.
(14)
TYP
OUTPUT
GROUND
(TOP ENTRY)
1.38 x .56 SLOT
6 PLACES
EACH BUSBAR
1.75
(44)
TYP
C
B
A
N
C
B
A
OUTPUT
NEUTRAL
56.4
(1432)
BYPASS
PHASES,
APPROX.
3.0" SPACING
BETWEEN
BUSBARS
BYPASS / OUTPUT PHASES
OUTPUT
PHASES,
APPROX.
3.0" SPACING
BETWEEN
BUSBARS
1.75
(44)
TYP
1.49
(37.7)
TYP
OUTPUT
NEUTRAL
BUS
30.4
(772)
33.9
(860)
.56 DIA.
(14)
TYP
20 PLACES
BYPASS
NEUTRAL
BUS
OUTPUT
GROUND
(BOTTOM
ENTRY)
BYPASS / OUTPUT NEUTRAL
BREAKERS AND FRONT
POST REMOVED
FOR CLARITY
.0
(0)
.56 DIA.
(14)
TYP
28 PLACES
RIGHT FRONT (PART B)
CB1-3
OUTPUT GROUND
RIGHT SIDE (PART B)
CB1-3
1.75
(44)
TYP
1.30
(33)
TYP
BYPASS
NEUTRAL
NOTES
DO NOT DOUBLE-STACK LUGS
1. All dimensions are in inches (mm).
2. Control wiring and power wiring must be run in separate conduits.
3. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C.
4. All wiring is to be in accordance with national and local electrical codes.
31
Liebert® NXL™
Liebert® NXL™
32
Detail A
Low-Voltage Wire Connections
Between Part A and Part B
02-806716-
Hardware
for Detail A
Included
in This Box
02-806707-
Loosen hardware to allow
busbar to move to join
to Part B Busbar.
Retighten and torque
to 27 N-m (240 in-lb)
M10 Hex Head Bolt
(+) DC Busbar
DC Power Connection Between Part A and Part B
Wires are coiled and tied in Part A.
Hardware Provided With Part B: 4 Bolts Total
Uncoil, route and connect wires in finish part as shown.
Torque Connection To 27 N-m (240 In-lbs)
Use wire label as guide for "to" component, connection
ID and wire part number. Tie wires away from sharp
edges, busbar and electronic components.
M10 Flat Washer
(-) DC Busbar
M10 Ribbed Washer (2x)
Part B (Inverter) - Wire Finishing Point
02-806704Phase C
532061G1
531985G3
02-806704Phase B
531985G2
02-806704Phase A
531985GI
531988G2
531983G1
Part A (Rectifier) - Wire Starting Point
A
Installation Drawings
Figure 24 Shipping split 625kVA Liebert NXL without static bypass
Installation Drawings
WH P/N
START
(Part A - Rectifier Cabinet)
FINISH
(Part B - Inverter Cabinet)
LABEL
531985G1
UPSC (Control Door)
02-806704 - Inverter Gate Drive A
To: 02-806704- Phase A
ID: P0400A
531988G2
UPSC (Control Door)
02-806707 - Load VI
To: 02-806707ID: P0700
531983G1
UPSC (Control Door)
02-806707- Load VI
To: 02-806707ID: P0701
531985G2
UPSC (Control Door)
02-806704 - Inverter Gate Drive B
To: 02-806704- Phase B
ID: P0400B
531985G3
UPSC (Control Door)
02-806704 - Inverter Gate Drive C
To: 02-806704Phase C
ID: P0400C
532061G1
Power Supply
02-806716 - AC Distribution Board
To: 02-806716-__
Connection ID: P1305
WH P/N: 532061G1
33
Liebert® NXL™
Liebert® NXL™
34
Part B (Inverter) - Wire Starting Point
Wires are coiled and tied in Part B.
Uncoil, route and connect wires in finish part as shown.
Use wire label as guide for "to" component, connection ID and wire part number.
Tie wires away from sharp edges, busbar and electronic components.
Low Voltage Wire Connections Between Part B and Part A
Part A (Rectifier) - Wire Finishing Point
02-806708-
532063G1
532065G1
02-806710-
532049G1
532065G1
Installation Drawings
Figure 25 Shipping split 625kVA Liebert NXL without static bypass (continued)
Installation Drawings
WH P/N
START
(Part B - Inverter Cabinet)
FINISH
(Part A - Rectifier Cabinet)
532049G1
02-806716- AC Distribution Board
02-806710- Fan Interface Board 1
532065G1
02-806710- Fan Interface Board 2
02-806710- Fan Interface Board 1
532063G1
DC Fuse
02-806708- External Interface Board
532065G1
02-806710- Fan Interface Board 3
02-806708- External Interface Board
35
LABEL
To: 02-806710-__
Connection ID: P1011
WH P/N: 532049G1
To: 02-806710-__
Connection ID: P66
WH P/N: 532065G1
To: 02-806708-__
Connection ID: P0814
WH P/N: 532063G1
TO: 02-806708-__
Connection ID: P99B
WH P/N: 532065G1
Liebert® NXL™
Liebert® NXL™
36
02-806704PHASE C
531985G3
531984G1
531988G1
532061G1
532062G1
02-806704PHASE B
531985G2
02-806704PHASE A
531985G1
531988G2
531983G1
M10 FLAT WASHER
LOOSEN HARDWARE TO ALLOW
BUSBAR TO MOVE TO JOIN TO
PART B BUSBAR.
RETIGHTEN AND TORQUE TO
27 N-m (240 in-lb)
M10 HEX HEAD BOLT
M10 RIBBED WASHER (x2)
Wires are coiled and tied in Part A.
Uncoil, route and connect wires in finish part as shown.
Use wire label as guide for “TO” component, connection ID and wire part number.
Tie wires away from sharp edges, busbar and electronic components.
Low Voltage Wire Connections Between Parts A and B
PART A - WIRE STARTING POINT
Detail A
Hardware Provided With Part B.
(4) Bolts Total.
Torque Connection to 27 N-m (240 in-lb).
DC Power Connection Between Parts A and B
DETAIL A
PART B - WIRE FINISHING POINT
(+) DC BUSBAR
(-) DC BUSBAR
F42 & F43
02-806716-
02-806705-
02-806707-
Installation Drawings
Figure 26 Shipping Split, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass
Installation Drawings
WH P/N
START
(Part A - Rectifier Cabinet)
FINISH
(Part B - Inverter Cabinet)
LABEL
531985G1
UPSC (Control Door)
02-806704-Inverter Gate Drive A
To: 02-806704- Phase A ID: P0400A
531988G2
UPSC (Control Door)
02-806707-Load Vi
To: 02-806707-ID: P0700
531983G1
UPSC (Control Door)
02-806707-Load Vi
To: 02-806707- ID: P0701
531985G2
UPSC (Control Door)
02-806704-inverter Gate Drive B
To: 02-806704- Phase B ID: P0400B
531985G3
UPSC (Control Door)
02-806704-Inverter Gate Drive C
To: 02-806704- Phase C ID: P0400C
531984G1
UPSC (Control Door)
02-806705-Bypass Control Board
To: 02-806705-ID: P0500
531988G1
UPSC (Control Door)
02-806705-Bypass Control Board
To: 02-806705-ID: P0501
532061G1
Power Supply
02-806716-AC Distribution Board
To: 02-806716-__
Connection ID: P1305
WH P/N: 532061G1
532062G1
Power Supply
02-806705- Bypass Control Board
To: 02-806705-__
Connection ID: P44
WH P/N: 532062G1
532062G1
Power Supply
F42-2 & F43-2 Bypass PS Fuse Block
To: F42-2 and F43-2
WH P/N: 532062G1
37
Liebert® NXL™
Liebert® NXL™
38
Fig12A-ShippingSplit750kVANXLwStaticBypass-SMS1plusNcontd
PART B - WIRE STARTING POINT.
Wires are coiled and tied in Part B.
Uncoil, route and connect wires in finish part as shown.
Use wire label as guide for “TO” component, connection ID and wire part number.
Tie wires away from sharp edges, busbar and electronic components.
Low Voltage Wire Connections Between Parts B and A
PART A - WIRE FINISHING POINT.
02-806708-532065G1
532063G1
02-806710-
532049G1
532065G1
Installation Drawings
Figure 27 Shipping Split, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass,
continued
Installation Drawings
WH P/N
Start
(Part B - Inverter Cabinet)
Finish
(Part A - Rectifier Cabinet)
532049G1
02-806716-AC Distribution Board
Figure 28 02-806710- Fan
Interface Board 1
532065G1
02-806710-Fan Interface Board 2
02-806710- Fan Interface Board 1
To: 02-806710-__
Connection ID: P66
WH P/N: 532065G1
532063G1
DC Fuse
02-806708- External Interface Board
To: 02-806708-__
Connection ID: P0814
WH P/N: 532063G1
532065G1
02-806710-Fan Interface Board 3
02-806708- External Interface Board
To: 02-806708-__
Connection ID: P99B
WH P/N: 532065G1
Label
To: 02-806710-__
Connection ID: P1011
WH P/N: 532049G1
Figure 29 Main components Liebert NXL 800kVA UPS 1+N Multi-Module or SMS with static bypass
Liebert IntelliSlot
Housing
Backfeed
Breaker
Inter-Module
Communication Board
(Behind HMI Screen)
Output
Circuit
Breaker
(CB2)
HMI Screen
Keylock or
EMO Button
(Optional
Main Input
Circuit Breaker
(CB1)
Rectifier Split
DC Input Split
Inverter Split
Bypass/Output Split
FRONT
Control
Cable Box
Doors Removed
Option Box
Bypass
Static
Switch
Output
& Bypass
Busbars
Input
Busbars
Input
Ground
DC Input Busbars
Doors and Inner Skins Removed
39
Liebert® NXL™
Installation Drawings
Figure 30 Outline Drawing Liebert NXL 800kVA UPS 1+N Multi-Module or SMS with static bypass
184.6 (4690)
78.7
(2000)
See Note 12
A
61.8 (1570)
Rectifier Split
15.5
(393)
DC Input Split
Inverter Split
A
45 (1142)
61.8 (1570)
Bypass/Output Split
FRONT VIEW
Notes
1. All dimensions are in inches (mm).
2. 24" (610) minimum clearance above unit required for air exhaust,
and 36" (914) front access required for service.
3. Keep cabinet within 15 degrees of vertical.
4. Top and bottom cable entry available through removable access plates.
Remove, punch to suit conduit size and replace.
5. Unit bottom is structurally adequate for forklift handling.
6. Control wiring and power wiring must be run in separate conduits.
7. Unless otherwise noted, use copper or aluminum conductors suitable
for at least 75°C.
8. All wiring is to be in accordance with national and local electrical codes.
9. Depth dimension includes front door and rear panel.
10. Width dimensions include side panels. Subtract 1.2" (30mm) when removing
both side panels.
11. The height increases to 81.9" (2080) when the control cable box is installed
on top of the DCinput cabinet. The control cable box is 14" W x 11.5" D x 3.2" H.
See
Sect.
AA2
See
Page
Figure
31 A-A
Section
47.2 (1200)
RIGHT SIDE VIEW
Liebert® NXL™
40
Installation Drawings
Figure 31 Outline drawing Liebert NXL 800kVA UPS 1+N Multi-Module or SMS with static bypass
(continued)
0.6 (15)
Panel Width
Output
Cable Entry
DC Cable
Entry
23.8 (605)
12.1 (308)
Rectifier
Cable Entry
35.4
(900)
17.3 (439)
12.8 (326)
11.5
(292)
14 (357)
10 (254)
6.2 (158)
1.7 (43)
Control
Rectifier Split
Cable
Entry
DC Input Split
Inverter Split
Bypass/Output Split
FRONT
Top View
DC Cable
Entry Typ.
9.2
(233)
1.4 (37) Outer Edge
Of Post
Output Cable
Entry, Typ.
10.5 (268)
Rectifier
Cable Entry
14.8
(376)
11.8
(300)
17.6 (447)
21 (534)
3.2 (82)
Outer Edge
3.3 (85)
Rectifier Split
Corner Post Outer Edge
Corner Post
NOTE
All dimensions are in inches (mm).
DC Input Split
Inverter Split
Bottom View
Section A-A
(Top Looking Down)
41
FRONT
Bypass/Output Split
1.4 (37)
Outer Edge
Corner Post
3.1 (80)
Outer Edge
Corner Post
Liebert® NXL™
Installation Drawings
Figure 32 Outline drawing Liebert NXL 800kVA UPS N+1 Multi-Module without static bypass
164.6 (4181)
78.7
(2000)
A
62.5 (1587)
Rectifier Split
15.5
(394)
DC Input Split
61.8 (1570)
Inverter Split
FRONT VIEW
24.8
(630)
Output Split
NOTES
1. All dimensions are in inches (mm).
2. 24" (610) minimum clearance above unit required for air exhaust,
and 36" (914) front access required for service.
3. Keep cabinet within 15 degrees of vertical.
4. Top and bottom cable entry available through removable access plates.
Remove, punch to suit conduit size and replace.
5. Unit bottom is structurally adequate for forklift handling.
6. Control wiring and power wiring must be run in separate conduits.
7. Unless otherwise noted, use copper or aluminum conductors suitable
for at least 75°C.
8. All wiring is to be in accordance with national and local electrical codes.
9. Depth dimension includes front door and rear panel.
10. Width dimensions include side panels. Subtract 1.2" (30mm) when removing
both side panels.
11. The height increases to 81.9" (2080) when the control cable box is installed
on top of the DC input cabinet. The control cable box is 14" W x 11.5" D x 3.2" H.
A
See
SeeSection
Page 2 AA in
Figure
Section33A-A
47.2 (1200)
RIGHT SIDE VIEW
Liebert® NXL™
42
Installation Drawings
Figure 33 Outline drawing Liebert NXL 800kVA UPS N+1 Multi-Module without static bypass (continued)
Output
Cable Entry
11.7
(297)
22.9
(582)
35.4
(900)
24.2
(615)
17.6
(447)
Rectifier Split
Rectifier / DC
Cable Entry
15.8
Control
(402)
DC Input Split
Cable Entry
3.7
(94)
Inverter Split
Output Split
TOP VIEW
DC Cable
Entry Typ.
Output Cable
Entry Typ.
21.1
(536)
17.9
(455)
21.1
(536)
9.2
(234)
14.8 (376)
2.1
(53)
Rectifier Split
3.3
(85)
19.1
(486)
15.2
(385)
4.1 (105)
24.6
(626)
NOTE
All dimensions are in inches (mm).
DC Input Split
(Front)
Inverter Split
Output Split
BOTTOM VIEW
SECTION A-A
(Top Looking Down)
43
Liebert® NXL™
Installation Drawings
Figure 34 Input terminal details Liebert NXL 800 kVA UPS, 1+N Multi-Module or SMS with static bypass
Ø0.56
(14) Typ.
1.75
(44)
Ø0.56
(14) Typ.
1.88 (48) Typ.
INPUT PHASES
1.26 (32) Typ.
548400
1.75
(44)
GROUND (DC Input)
78.7 (2000)
Lugs
Bolt
Busbar
Dual Lug Connection Detail
39.9 (1015) ØA
36.2 (919) ØB
32.4 (822) ØC
22.7 (575)
Ground Bus
DC Input
0 (0)
LEFT SIDE (RECTIFIER)
LEFT FRONT (RECTIFIER)
Notes
1. All dimensions are in inches (mm).
2. Control wiring and power wiring must be run in separate conduits.
3. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C.
4. All wiring is to be in accordance with national and local electrical codes.
Liebert® NXL™
44
CB1-3
CB1-3
Input
Phases
3.5
(90)3.5
(90)
Do not double-stack lugs
(two lugs on same side of busbar).
This is to prevent the cables
from coming into contact with
other busbars
Installation Drawings
Figure 35 Input terminal details Liebert NXL 800 kVA UPS, 1+N Multi-Module or SMS with static bypass
(continued)
35.94
(913.0)
37.78
(959.6)
32.03
(813.7)
33.87
(860.3)
25.64
(651.2)
11.67
(296.3)
13.50
(342.9)
19.89
(505.3)
21.73
(551.9)
7.76
(197)
9.59
(243.6)
Ø .563
(14.29)
Typ.
23.80
(604.6)
Bypass Input, Neutral, & Output Busbar 42.1 X 4
1
2.91 (74)
1.36 (34.5)
A
42.08
(1068.8)
36.98
(939.3)
34.91
(886.6)
32.83
(833.9)
24.84
(631.0)
20.69
(525.6)
12.70
(322.7)
10.63
(269.9)
37.78
(959.6)
35.94
(913.0)
33.87
(860.3)
32.03
(813.7)
25.64
(651.2)
23.80
(604.6)
11.67
(296.3)
13.50
(342.9)
Neutral Output Busbar 45.53 X 4
19.89
(505.3)
21.73
(551.9)
8.55
(217.2)
Ø .562
(14.27)
Typ.
7.76
(197)
9.59
(243.6)
2
22.77
(578.3)
548613
0.0
0.0
2.91 (74)
1.36 (34.5)
A
Ø .563
(14.29)
Typ.
3
36.98
(939.3)
34.91
(886.6)
32.83
(833.9)
24.84
(631.0)
22.77
(578.3)
20.69
(525.6)
12.70
(322.7)
10.63
(269.9)
8.55
(217.2)
0.0
0.0
548614
Ground Bypass Busbar 30.61 X 4
2.88 (73)
1.13 (28.6)
0.0
3.05
(77.6)
4.80
(122.0)
6.55
(166.5)
8.30
(210.9)
10.05
(255.4)
11.80
(299.8)
13.55
(344.3)
15.30
(388.7)
17.05
(433.2)
18.80
(477.6)
20.55
(522.1)
22.30
(566.5)
24.05
(611.0)
25.80
(655.4)
27.55
(699.9)
0.0
544361
NOTE
All dimensions are in inches (mm).
Lugs
BFB C, B, A, 1
and Neutral
Bypass
2 1 CB2 C, B,
A Output
Busbar
Bolt
3.4 (86)
Spacing
Between
Busbars
Dual Lug
Connection Detail
1.0
(25.4)
Ø .562
Detail A
(14.27)
Typ.
CB1-3
CB1-3
3
Do not double stack lugs (two lugs on same
side of busbar). This is to prevent the cables
from coming into contact with other busbars.
RIGHT SIDE VIEW
Output/Bypass Split
45
Liebert® NXL™
Installation Drawings
Figure 36 Power wiring—Liebert NXL 800kVA, single module system or 1+N, shipping split
Busbars (DC Cabinet
to Inverter Cabinet)
Busbars (DC Cabinet
to Inverter Cabinet)
DETAIL E
Install M10x40 Carriage Bolt - 2
M10 Large Flat Washer - 2
M10 Belleville Washers - 2 Per Bolt
M10 Hex Nut - 2
Torque to 240 in-lb (27Nm)
Install M10x40 Carriage Bolt - 2
M10 Large Flat Washer - 2
M10 Belleville Washers - 2 Per Bolt
M10 Hex Nut - 2
Torque to 240 in-lb (27Nm)
DETAIL F
F
C
E
ET
RE
CT
ER
BIN
D
IFI
CA
ER
RT
VE
IN
BIN
ET
DC
ET
BIN
CA
BIN
DC
ET
CA
ET
BIN
IN
VE
RT
ER
ER
CA
CA
I
TIF
C
BIN
RE
ET
NOTE
Extra hardware provided for power connections.
Install M10x40 Carriage Bolt - 2
M10 Large Flat Washer - 2
M10 Belleville Washers - 2 Per Bolt
M10 Hex Nut - 2
Torque to 240 in-lb (27Nm)
Install M10x40 Carriage Bolt - 2
M10 Large Flat Washer - 2
M10 Belleville Washers - 2 Per Bolt
M10 Hex Nut - 2
Torque to 240 in-lb (27Nm)
Install M10x40 Carriage Bolt - 2
M10 Large Flat Washer - 2
M10 Belleville Washers - 2 Per Bolt
M10 Hex Nut - 2
Torque to 240 in-lb (27Nm)
Install M10x40 Carriage Bolt - 2
M10 Large Flat Washer - 2
M10 Belleville Washers - 2 Per Bolt
M10 Hex Nut - 2
Torque to 240 in-lb (27Nm)
Detail C
(Negative & Positive DC Connection)
Liebert® NXL™
46
Detail D
CA
Installation Drawings
Figure 37 Interconnections between inverter and bypass—Liebert NXL 800kVA, single module system or
1+N, shipping split
From the Inverter
J
Interconnects Between Inverter and Bypass (SMS System)
These Flex Bus are already
connected to the Inverter
Cabinet when shipped.
Connect to Bypass
Cabinet, based on
labels (A, B, C, N).
Detail J
Phase C
REAR
(NOT ALL PARTS
SHOWN)
Phases A, B, C
Route Flex Bus through opening
and connect with the following
hardware per Flex Bus:
Install M10x40 Carriage Bolt - 2
M10 Large Flat Washer - 2
M10 Belleville Washers - 2 Per Bolt
M10 Hex Nut - 2
Torque to 240 in-lb (27Nm)
47
Phase B
Phase A
Neutral
Route Flex Bus through opening
and connect with the following
hardware per Flex Bus:
Install M10x40mm Carriage Bolt - 2
M10 Large Flat Washer - 2
M10 Belleville Washers - 2 Per Bolt
M10 Hex Nut - 2
Torque to 240 in-lb (27Nm)
Liebert® NXL™
Installation Drawings
Figure 38 Control wiring—Liebert NXL 800kVA, single module or 1+N system, shipping split
Route 544904G1 in rear duct and connect
to DC Cabinet Cable (Connector Ref
P1305J, P1306J) NOTE: HIGH VOLTAGE
Rear Wiring Duct
Front Wiring
Duct
Route 531985G19, G20, G21 & 549084G1
549126G1 (P0814R only), 544900G1 (P66B only),
549082G1 (P99B only)
down this corner post
(Connector Ref P0400A, P0400B, P0400C, P0814, P66
P0814R, P66B, P99B)
Route 549126G1 (HP1 only)
549082G1 (P66B only) and
down this corner post
(Connector Ref HP1, P66B, TB0840)
F1
Delta Gate Drive Board
UPSC Here
(not shown)
Wye Gate
Drive Board
EIB
Board
Route 531984G13, 531988G10, 549127G1
down this corner post
(Connector Ref P0500, P0501, P66, P44)
Route 531983G4 & 531988G9
down this corner post
(Connector Ref P0701, P0700)
Battery Hall Sensor HP1
Fuses F42, F43
Inverter Parallel Interface Board
FIB1
Power
Supply
FIB4
Fuses F46, F47,
F80, F81, F82
F50, F51, F52,
F48, F49
BPSS Board
Fuses F89-92
CT2
CT1
Fuses F7,
F8, F9
CB1 Interface
Board
Source
V/I Board
RECTIFIER
Fuses
F36, F37
FIB2
DC
FIB3
Load V/I
Board
INVERTER
CB2
Interface
Board
CT7, CT8, CT9 Located
behind this breaker
Route 544902G1 through
bushing in side panel
(Connector Ref P0713, P0714,
P0715, F36, F37, P0702, P1100L)
BYPASS
Table 9
Interconnects for 800kVA UPS single or 1+N module unit
Cable
Part No.
Cabinet
Start
Connector
Label
Cabinet
Finish
Connector
Label
Notes
531983G4
Rectifier UPSC Board
P0701
Inverter - Load
V/I Board
P0701
Route in Front Duct
531988G9
Rectifier UPSC Board
P0700
Inverter - Load
V/I Board
P0700
Route in Front Duct
531985G19
Rectifier UPSC Board
P0400A
Inverter - Parallel
Interface Board
P0400A
Route in Front Duct
531985G20
Rectifier UPSC Board
P0400B
Inverter - Parallel
Interface Board
P0400B
Route in Front Duct
531985G21
Rectifier UPSC Board
P0400C
Inverter - Parallel
Interface Board
P0400C
Route in Front Duct
Liebert® NXL™
48
Installation Drawings
Table 9
Interconnects for 800kVA UPS single or 1+N module unit
Cable
Part No.
Cabinet
Start
Connector
Label
Cabinet
Finish
Connector
Label
Notes
549054G1
Rectifier UPSC Board
P0814
Inverter - Parallel
Interface Board
P814
Route in Front Duct
531987G4
Rectifier UPSC Board
P0600
Rectifier - Source
V/I Board
P0600
Route in Front Duct
531984G14
Rectifier UPSC Board
P0601
Rectifier - Source
V/I Board
P0601
Route in Front Duct
531986G11
Rectifier UPSC Board
P0300SS
BYPSS - Bypass
P0300SS
Route in Front Duct
549126G1
Rectifier Fuses F1, F6
F1NC2,
F6COM1
Inverter - Parallel
Interface Board
P0814R
Route in Front Duct
Rectifier - FIB1
P99
Rectifier - EIB Board
P66B
Rectifier - FIB1
P66
Inverter - Parallel
Interface Board
P99B
531984G13
Rectifier UPSC Board
P0500
Bypass - BPSS Board
P0500
Route in Front Duct
531988G10
Rectifier UPSC Board
P0501
Bypass - BPSS Board
P0501
Route in Front Duct
544900G1
Bypass - FIB4
P99
Inverter - Parallel
Interface Board
P66B
Route in Front Duct
Rectifier Power Supply
P99
Bypass - FIB4
P66
Rectifier Power Supply
P44
Bypass - BPSS Board
P44
Bypass - CT7
X1, X2
Inverter - Load V/I Board
P0713
Bypass - CT8
X1, X2
Inverter - Load V/I Board
P0714
Bypass - CT9
X1, X2
Inverter - Load V/I Board
P0715
Bypass - CB2
Interface
Board
P1103
Inverter -Fuses F36, F37
F36-2,
F37-2
Bypass Fuses F89-F92
F89-2, F90-2,
F91-2, F92-2
Inverter - Load V/I Board
P0702
Bypass - CB2
Interface
Board
P1100
Inverter - Load V/I Board
P1100L
Bypass - PS
Service
PS Service
Rectifier - P1305 (Connect to
Connector in Rear Duct
Labeled P1305J)
P1305J
F42-2, F43-2
Rectifier - P1306 (Connect to
Connector in Rear Duct
Labeled P1306J)
P1306J
549082G1
549127G1
544902G1
544904G1
Bypass FUSES F42,
F43
Route in Front Duct
Route in Front Duct
49
Route Through
Bushing in Right Side
of Inverter Cabinet
Route in Rear Duct
Liebert® NXL™
Installation Drawings
Figure 39 Power wiring—Liebert NXL 800kVA, N+1 system, shipping split
Busbars
(DC Cabinet
to Inverter
Cabinet)
Install M10x40 Carriage Bolt - 2
M10 Large Flat Washer - 2
M10 Belleville Washers - 2 Per Bolt
M10 Nut - 2
Torque to 240 in-lb (27Nm)
Detail E
Busbars (DC Cabinet
to Inverter Cabinet)
Install M10x40 Carriage Bolt - 2
M10 Large Flat Washer - 2
M10 Belleville Washers - 2 Per Bolt
M10 Nut - 2
Torque to 240 in-lb (27Nm)
Detail F
F
C
E
ET
IN
RE
CT
ER
AB
RC
D
IFI
CA
TE
ER
V
IN
BIN
ET
DC
CA
BIN
DC
ET
AB
VE
RC
RT
E
RC
AB
C
RE
IN
ET
Install M10x40 Carriage Bolt - 2
M10 Large Flat Washer - 2
M10 Belleville Washers - 2 Per Bolt
M10 Nut - 2
Torque to 240 in-lb (27Nm)
Install M10x40 Carriage Bolt - 2
M10 Large Flat Washer - 2
M10 Belleville Washers - 2 Per Bolt
M10 Nut - 2
Torque to 240 in-lb (27Nm)
Liebert® NXL™
IE
TIF
BIN
ET
ET
IN
IN
CA
NOTE:
Extra hardware provided for power connections.
Install M10x40 Carriage Bolt - 2
M10 Large Flat Washer - 2
M10 Belleville Washers - 2 Per Bolt
M10 Nut - 2
Torque to 240 in-lb (27Nm)
Install M10x40 Carriage Bolt - 2
M10 Large Flat Washer - 2
M10 Belleville Washers - 2 Per Bolt
M10 Nut - 2
Torque to 240 in-lb (27Nm)
Detail C
(NEGATIVE & POSITIVE DC CONNECTION)
50
Detail D
Installation Drawings
Figure 40 Interconnections between inverter and bypass—Liebert NXL 800kVA, N+1, shipping split
J
Interconnects Between Inverter
and Output (MMS System)
These Flex Bus are
already connected to
the inverter cabinet
when shipped. Connect
to the Bypass
Cabinet, based on
labels (A, B, C, N).
Phase A
DETAIL J
Phase B
Phases A, B, C
Route Flex Bus through opening
and connect with the following
hardware per Flex Bus:
Install M10x40 Carriage Bolt - 2
M10 Large Flat Washer - 2
M10 Belleville Washers - 2 Per Bolt
M10 Hex Nut - 2
Torque to 240 in-lb (27Nm)
51
Phase C
NOT ALL PARTS SHOWN
Neutral
Route flex bus through
opening and connect
with the following hardware:
M10 X 40mm Carriage Bolt - 2
M10 Large Flat Washer - 2
M10 Belleville Washers - 2 Per Bolt
M10 Nut - 2
Torque to 240 in-lb (27Nm)
Liebert® NXL™
Installation Drawings
Figure 41 Control wiring—Liebert NXL N+1 800kVA, N+1 system, shipping split
Route 550181G1 (CB2) or 550182G1 (IOB)
in rear duct and connect to DC cabinet cable
(Connector Ref P1305J, P1306J)
NOTE: High Voltage
Rear Wiring Duct
Front
Wiring
Duct
Route 531985G19, G20, G21 & 549084G1
549126G1 (P0814R only), 544900G1 (P66B only),
549082G1 (P99B only) down this corner post
(Connector Ref P0400A, P0400B, P0400C, P0814, P66
P0814R, P66B, P99B)
Route 549126G1 (HP1 only)
549082G1 (P66B only) and
down this corner post
(Connector Ref HP1, P66B, TB0840)
Delta Gate Drive Board
UPSC here
(not shown)
Wye Gate Drive Board
F1
Route 531984G13, 531988G10, 549127G1
down this corner post
(Connector Ref P0500, P0501, P66, P44)
Route 531983G4 & 531988G9
down this corner post
(Connector Ref P0701, P0700)
Battery Hall Sensor
HP1
Inverter Parallel Interface Board
EIB Board
FIB1
Power Supply
Fuses F42,
F43, F89-92
Fuses F46, F47, F80,
F81, F82, F50, F51,
F52, F48, F49
Fuses F16,
F17, F18
CT2
CB2 Interface Board
CT1
CT7, CT8, CT9 located
behind this breaker
FIB3
CB1 Interface Board
FIB2
Fuses F36, F37
Fuses F7, F8, F9
Load V/I Board
Source V/I Board
RECTIFIER
Table 10
Route 550181G1 (CB2) or
550182G1 (IOB) through
bushing in side panel
(Connector Ref P0707,
P0713, P0714, P0715,
F36, F37, P0702, P1100L)
INVERTER
DC
OUTPUT
Interconnects for 800KVA UPS Multi-Module Unit
Cable
Part No.
Cabinet Start
Connector
Label
531983G4
Rectifier - UPSC Board
P0701
531988G9
Rectifier - UPSC Board
P0700
531985G19
Rectifier - UPSC Board
P0400A
531985G20
Rectifier - UPSC Board
P0400B
531985G21
Rectifier - UPSC Board
P0400C
549054G1
Rectifier - UPSC Board
P0814
531987G4
Rectifier - UPSC Board
P0600
531984G14
Rectifier - UPSC Board
P0601
531986G11
Rectifier - UPSC Board
P0300SS
Liebert® NXL™
Cabinet Finish
Inverter - Load V/I
Board
Inverter - Load V/I
Board
Inverter - Parallel
Interface Board
Inverter - Parallel
Interface Board
Inverter - Parallel
Interface Board
Inverter - Parallel
Interface Board
Rectifier - Source V/I
Board
Rectifier - Source V/I
Board
Bypss - Bypass
52
Connector
Label
Notes:
P0701
Route In Front Duct
P0700
Route In Front Duct
P0400A
Route In Front Duct
P0400B
Route In Front Duct
P0400C
Route In Front Duct
P814
Route In Front Duct
P0600
Route In Front Duct
P0601
Route In Front Duct
P0300SS
Route In Front Duct
Installation Drawings
Table 10
Interconnects for 800KVA UPS Multi-Module Unit
Cable
Part No.
Cabinet Start
Connector
Label
Cabinet Finish
Rectifier - FIB1
F1NC2,
F6COM1
P99
Rectifier - FIB1
P66
531984G13
Rectifier - UPSC Board
P0500
531988G10
Rectifier - UPSC Board
P0501
544900G1
Bypass - FIB4
P99
Rectifier - Power Supply
P99
Rectifier - Power Supply
P44
Output - PS Service
Ps Service
Output - Fuses F42, F43
F42-2, F43-2
Output - Fuses
VOF-A. VOF-B,
VOF-C
Output - CT7
X1, X2
Output - CT8
X1, X2
Output - CT9
X1, X2
549126G1
549082G1
549127G1
550181G1
(CB2)
CB2 ONLY
Rectifier - Fuses F1, F6
Output - CB2
Interface Board
Output - CB2
Interface Board
Output - Fuses
F89-F92
550182G1
(IOB) IOB ONLY
P1103
P1100
F89-2, F90-2,
F91-2, F92-2
Output - PS
Service
PS Service
Output - Fuses
F42, F43
F42-2, F43-2
Output - Fuses
VOF-A. VOF-B,
VOF-C
Output - CT7
X1, X2
Output - CT8
X1, X2
Output - CTt9
X1, X2
Output - CB2
Interface Board
Output - CB2
Interface Board
Output - EMI Filter
P1103
P1100
Out-load A,B,C,
V-CB-N
53
Connector
Label
Notes:
Inverter - Parallel
P0814R
Route In Front Duct
Interface Board
Rectifier - EIB Board
P66B
Route In Front Duct
Inverter - Parallel
P99B
Interface Board
Bypass - BPSS
P0500
Route In Front Duct
Board
Bypass - BPSS
P0501
Route In Front Duct
Board
Inverter - Parallel
P66B
Route In Front Duct
Interface Board
Bypass - FIB4
P66
Route In Front Duct
Bypass - BPSS
P44
Board
Rectifier - P1305
(Connect To
Connector In Rear
P1305J
Duct Labeled
P1305j)
Route In Rear Duct
Rectifier - P1306
(Connect To
Connector In Rear
P1306J
Duct Labeled
P1306j)
Inverter - Load V/i
P707
Board
Inverter - Load V/i
P0713
Board
Inverter - Load V/i
P0714
Board
Route Through Bushing
Inverter - Load V/i
In Right Side Of Inverter
P0715
Board
Cabinet
Inverter -fuses F36,
F36-2, F37-2
F37
Inverter - Load V/i
P1100L
Board
Inverter - Load V/i
P0702
Board
Rectifier - P1305
(Connect To
P1305J
Connector In Rear
Duct Labeled
P1305j)
Route In Rear Duct
Rectifier - P1306
(Connect To
Connector In Rear
P1306J
Duct Labeled
P1306j)
Inverter - Load V/i
P707
Board
Inverter - Load V/i
P0713
Board
Inverter - Load V/i
P0714
Board
Route Through Bushing
Inverter - Load V/i
In Right Side Of Inverter
P0715
Board
Cabinet
Inverter -fuses F36,
F36-2, F37-2
F37
Inverter - Load V/i
P1100L
Board
Inverter - Load V/i
P0702
Board
Liebert® NXL™
Installation Drawings
Figure 42 Liebert NXL 1100-1125kVA conduit entry points—Input layout
FRONT
Front
TOP VIEW
BOTTOM VIEW
INPUT CABINET
Figure 43 Liebert NXL 1100-1125kVA conduit entry points—DC layout.
FRONT
Front
TOP VIEW
BOTTOM VIEW
DC CABINET
Liebert® NXL™
54
.059in (1.50mm) Nominal
Galvanized Steel
Installation Drawings
Figure 44 Liebert NXL 1100-1125kVA conduit entry points—N+1 output layout
Front
Front
TOP VIEW
BOTTOM VIEW
OUTPUT CABINET
55
Liebert® NXL™
Installation Drawings
Figure 45 Liebert NXL 1100-1125kVA conduit entry points—SMS/1+N output layout
TOP VIEW
FRONT
FRONT
FRONT
BOTTOM VIEW
Liebert® NXL™
56
RECTIFIER
INPUT &
GROUND
BUSBARS
MAIN
INPUT
CIRCUIT
BREAKER
(CB1)
INPUT CABINET
INVERTER CABINET
57
DC INPUT BUS BARS
EXTERNAL INTERFACE BOARD
LIEBERT INTELLISLOT SLOTS
DOORS AND INNER SKINS REMOVED
OPTION BOX (6 SLOTS)
(BEHIND BOARD)
OUTPUT
& BYPASS
BUSBARS
OUTPUT
CIRCUIT
BREAKER
(CB2)
BYPASS
STATIC
SWITCH
BACKFEED BREAKER
BYPASS / OUTPUT CABINET
HMI SCREENHMI KEYLOCK OR EMO BUTTON
(OPTIONAL)
FRONT DOORS REMOVED
DC CABINET
CONTROL
CABLE BOX
RECTIFIER CABINET
INTER-MODULE COMMUNICATION BOARD
(LOCATED BEHIND HMI SCREEN)
Installation Drawings
Figure 46 Main components, 1+N multi-module or SMS with static bypass, 1100-1125kVA UPS
Liebert® NXL™
Liebert® NXL™
58
RECTIFIER
CABLE ENTRY
TYP.
OUTER EDGE
CORNER POST
1.6
(40)
INPUT SPLIT
21.1
(536)
17.9
(455)
OUTER EDGE
CORNER POST
3.1
(80)
RECTIFIER SPLIT
DC CABLE
ENTRY TYP.
(TOP LOOKING DOWN)
BOTTOM VIEW
DC INPUT SPLIT
(FRONT)
17.9
(455)
21.1
(536)
OUTPUT \ BYPASS SPLIT
19.3
(490)
21.1
(536)
NOTES:
1. ALL DIMENSIONS ARE IN inches (mm).
INVERTER SPLIT
OUTPUT & BYPASS
CABLE ENTRY TYP.
Installation Drawings
Figure 47 Conduit landing, 1100-1125kVA UPS 1+N multi-module or SMS with static bypass
RECTIFIER INPUT &
GROUND BUS BARS
MAIN INPUT
CIRCUIT BREAKER
(CB1)
INPUT CABINET
59
DC INPUT BUS BARS
EXTERNAL INTERFACE BOARD
INTELLISLOT SLOTS
DOORS AND INNER SKINS REMOVED
OPTION BOX (6 SLOTS)
(BEHIND BOARD)
INVERTER CABINET
OUTPUT CABINET
HMI SCREEN HMI KEYLOCK OR EMO BUTTON
(OPTIONAL)
FRONT DOORS REMOVED
DC CABINET
CONTROL CABLE BOX
RECTIFIER CABINET
INTER-MODULE COMMUNICATION BOARD
(LOCATED BEHIND HMI SCREEN)
OUTPUT
BUSBARS
OUTPUT CIRCUIT
BREAKER (CB2)
Installation Drawings
Figure 48 Main components, 1100-1125kVA UPS N+1 multi-module without static bypass
Liebert® NXL™
Installation Drawings
Figure 49 Outline drawing 1100-1125kVA UPS N+1 multi-module without static bypass
47.2
(1200)
197.5 (5015)
78.7
(2000)
SEE
NOTE 12
A
24.8
(630)
INPUT SPLIT
61.8
(1570)
RECTIFIER SPLIT
24.2
(615)
DC INPUT SPLIT
61.8
(1570)
INVERTER SPLIT
A
24.8
SEE PAGE 2
(630)
SECTION A-A
OUTPUT SPLIT
RIGHT SIDE VIEW
FRONT VIEW
NOTES
1. All dimensions are in inches (mm).
6. Control wiring and power wiring must be run in separate conduits.
2. 24" (610) minimum clearance above unit required
7. Unless otherwise noted, use copper or aluminum conductors
for air exhaust, and 36" (914) front access required
suitable for at least 75°C.
for service.
8. Depth dimension includes front door and rear panel.
3. Keep cabinet within 15 degrees of vertical.
9. Width dimensions include side panels. Subtract 1.2" (30mm)
4. Top and bottom cable entry available through
when removing both side panels.
removable access plates. Remove, punch to suit
10. The height increases to 81.9" (2080) when the control cable box
conduit size and replace.
is installed on top of the DC input cabinet. The control cable box
5. Unit bottom is structurally adequate for forklift handling.
is 14" W x 11.5" D x 3.2" H (355 x 292 x 81.3mm).
Liebert® NXL™
60
61
ET
BIN
CA
CA
ET
BIN
INSTALL M10X60 CARRIAGE BOLT (2)
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
DC
ET
BIN
CA
B
D
DETAIL C
(POSITIVE DC CONNECTION)
T
INE
AB
C
DC
E
F
DETAIL H (TOP)
BUS
INSULATOR
POSITIVE DC BUS LINK
T
INE
AB
RC
E
T
ER
INV
DETAIL H
NOTES:
1. EXTRA HARDWARE PROVIDED
FOR POWER CONNECTIONS.
INSTALL M10X45 CARRIAGE BOLT (3)
M10 LARGE FLAT WASHER (3)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (3)
TORQUE TO 27Nm (240 in-lb)
POSITIVE DC BUS LINK
REMOVE THIS HARDWARE AND
INSULATOR AND INSTALL BUS,
THEN INSTALL INSULATOR AND
HARDWARE AS SHOWN
DETAIL D
C
RE
IER
TIF
ET
BIN
CA
H
(NEGATIVE & POSITIVE DC CONNECTION)
INSTALL M10X45 CARRIAGE BOLT (2)
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
INSTALL M10X45 CARRIAGE BOLT (2)
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
(NEGATIVE & POSITIVE DC CONNECTION)
INSTALL M10X45 CARRIAGE BOLT (2)
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
G
INSTALL M10X45 CARRIAGE BOLT (2)
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
INSTALL M10X45 CARRIAGE BOLT (6)
M10 LARGE FLAT WASHER (6)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (6)
TORQUE TO 27Nm (240 in-lb)
(NOTE: SOME HARDWARE
NOT SHOWN THIS VIEW)
DETAIL F
INSTALL M10X45 CARRIAGE BOLT (2)
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
BUSBARS
(DC CABINET TO INVERTER CABINET)
INSTALL M10X45 CARRIAGE BOLT (2)
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
T
DETAIL G
BUSBAR
(RECTIFIER NEG TO DC
CABINET NEG)
INSTALL M10X45 CARRIAGE BOLT (2)
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
INE
AB
RC
ER
TE
INV
C
DETAIL E
INSTALL M10X45 CARRIAGE BOLT (12)
M10 LARGE FLAT WASHER (12)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (12)
TORQUE TO 27Nm (240 in-lb)
DETAIL B
DETAIL A
ER
IFI
CT
(INPUT CONNECTION)
RE
BUSBAR
(RECTIFIER POS TO DC CABINET POS)
FLEX BUS (INPUT TO RECTIFIER)
(2) PLACES PHASE A & C ONLY
SAME CONNECTION IN
INPUT CABINET SEE PG 3
BUSBAR (INPUT TO RECTIFIER)
(1) PLACE PHASE B ONLY
SAME CONNECTION IN
INPUT CABINET SEE PG 3
UT
INP
A
BUSBARS
(DC CABINET TO
INVERTER CABINET)
INSTALL M10X45 CARRIAGE BOLT (2)
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
Installation Drawings
Figure 50 Liebert 1100-1125kVA, multi-module system, shipping split—Power wiring
Liebert® NXL™
Installation Drawings
Figure 51 Liebert NXL 1100-1125kVA, multi-module system, shipping split—Interconnections between
inverter and bypass
J
INTERCONNECTS BETWEEN INVERTER
AND OUTPUT (MMS SYSTEM)
NEUTRAL
ROUTE FLEX BUS THROUGH
OPENING AND CONNECT
WITH THE FOLLOWING HARDWARE:
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
PHASES A, B, C
ROUTE FLEX BUS THROUGH
OPENING AND CONNECT
WITH THE FOLLOWING HARDWARE:
INSTALL M10X40 HEX BOLT (6)
M10 LARGE FLAT WASHER (6)
(2) M10 BELLEVILLE WASHERS PER BOLT
TORQUE TO 27Nm (240 in-lb)
Liebert® NXL™
THESE FLEX BUS ARE ALREADY
CONNECTED TO THE BYPASS CABINET
WHEN SHIPPED. CONNECT TO INVERTER
CABINET, BASED OFF LABELS (A, B, C, N).
DETAIL J
62
63
K
INPUT
CB1 INTERFACE
BOARD
CT1
CT2
FUSES F7, F8, F9
F1
UPSC HERE
(NOT SHOWN)
RECTIFIER
FIB1
DELTA GATE DRIVE BOARD
WYE GATE
DRIVE BOARD
FUSES F36, F37
DC
ROUTE 531985G10, G11, G12 & 544895G1
544897G1 (P0814R ONLY), 544900G1 (P66B ONLY),
545311G1 (P99B ONLY)
DOWN THIS CORNER POST
(CONNECTOR REF P0400A, P0400B, P0400C,
P0814, P66, P0814R, P66B, P99B)
FIB3
LOAD V/I BOARD
INVERTER
FIB2
BATTERY HALL SENSOR
HP1
POWER SUPPLY
INVERTER PARALLEL INTERFACE BOARD
EIB BOARD
ROUTE 544897G1 (HP1 ONLY)
545311G1 (P66B ONLY) AND
546357G1
DOWN THIS CORNER POST
ROUTE 531987G3, 531984G10, 544891G1 (CONNECTOR REF HP1,
DOWN THIS CORNER POST
P66B, TB0840)
(CONNECTOR REF P0600, P0601,
P1100S, P0607, P0608, P0603)
ROUTE 531986G7, 531986G6
DOWN THIS CORNER POST
(CONNECTOR REF P0300Y, P0300D)
ROUTE 544904G1
IN REAR DUCT AND CONNECT
TO DC CABINET CABLE
(CONNECTOR REF P1305J, P1306J)
NOTE: HIGH VOLTAGE
CB2
DETAIL K
PHASE A
PHASE C
ROUTE 544903G1
THROUGH BUSHING IN SIDE PANEL
(CONNECTOR REF P1305J,P1306J, P0707,
P0713, P0714, P0715, F36, F37, P0702)
CT7, CT8, CT9
CB2 INTERFACE BOARD
FUSES F16, F17, F18
FUSES F42, F43 AND F89-92
PHASE B
ROUTE 531983G3 & 531988G8
DOWN THIS CORNER POST
(CONNECTOR REF P0701, P0700)
ROUTE 544903G1
IN REAR DUCT AND CONNECT
TO DC CABINET CABLE
(CONNECTOR REF P1305J, P1306J)
NOTE: HIGH VOLTAGE
After all the interconnect wiring is completed, the
covers for the front and rear wiring ducts must be
installed.
Note: The front wiring duct cover for the DC section
is located with the rear duct cover in DC section.
SOURCE V/I BOARD
FRONT WIRING DUCT
REAR WIRING DUCT
ROUTE 544891G1 (P1304J ONLY)
IN REAR DUCT AND CONNECT
TO DC CABINET CABLE
(CONNECTOR REF P1304J)
NOTE: HIGH VOLTAGE
Installation Drawings
Figure 52 Liebert NXL 1100-1125kVA, multi-module system, shipping split—Control wiring
Liebert® NXL™
Installation Drawings
Table 11
Interconnects for 1100-1125kVA UPS multi-module unit
Cable
Part #.
Cabinet Start
Connector
Label
531983G3 DC - UPSC Board
531988G8 DC - UPSC Board
P0701
P0700
531985G10 DC - UPSC Board
P0400A
531985G11 DC - UPSC Board
P0400B
531985G12 DC - UPSC Board
P0400C
544895G1 DC - EIB Board
P0814
531987G3 DC - UPSC Board
P0600
531984G10 DC - UPSC Board
P0601
531986G6 DC - UPSC Board
P0300D
531986G7 DC - UPSC Board
P0300Y
546920G1 DC-PS Board
Rectifier - Source
V/I Board
544897G1
Rectifier - Fuses
F1, F6
Rectifier - FIB1
545311G1
Rectifier - FIB1
546357G1 Rectifier - Fuses F7, F9
Input - CB
Interface Board
Input - CT1
544891G1
Input - CT2
Input - Fuses
F50-F52
Input - Fuses
F46, F47
Liebert® NXL™
P99B
P0606
F1NC2, F6COM1
P99
P66
F7COM1, F9NC2
P1100
Cabinet Finish
Inverter - Load V/I Board
Inverter - Load V/I Board
Inverter - Parallel
Interface Board
Inverter - Parallel
Interface Board
Inverter - Parallel
Interface Board
Inverter - Parallel
Interface Board
Rectifier - Source V/I
Board
Rectifier - Source V/I
Board
Rectifier - Delta Gate
Drive Board
Rectifier - Wye Gate
Drive Board
Inverter Parallel
Interface - Board
DC - Batt Hall Sensor
Inverter - Parallel
Interface Board
DC - EIB Board
Inverter - Parallel
Interface Board
Dc -EIB Board
Rectifier - Source V/I
Board
Rectifier - Source V/I
Board
Rectifier - Source V/I
X1, X2
Board
Rectifier - Source V/I
F50-2, F51-2, F52-2
Board
DC - P1304 (Connect to
F46-2, F47-2
Connector In Rear Duct
Labeled P1304J)
X1, X2
64
Connector
Label
Notes
P0701
P0700
Route in Front Duct
Route in Front Duct
P0400A
Route in Front Duct
P0400B
Route in Front Duct
P0400C
Route in Front Duct
P814
Route in Front Duct
P0600
Route in Front Duct
P0601
Route in Front Duct
P0300D
Route in Front Duct
P0300Y
Route in Front Duct
P66B
Route in Front Duct
HP1
Route in Front Duct
P0814R
P66B
Route in Front Duct
P99B
TB0840
Route in Front Duct
P1100S
Route in Front Duct
P0607
P0608
P0603
Not Required for
Remote CB1 (RIB)
P1304J
Route in Rear Duct
Installation Drawings
Table 11
Cable
Part #.
Interconnects for 1100-1125kVA UPS multi-module unit (continued)
Cabinet Start
Connector
Label
Cabinet Finish
Connector
Label
Output - PS Service
PS SERVICE
DC - P1305 (Connect to
Connector in Rear Duct
Labeled P1305J)
P1305J
Output - Fuses
F42, F43
F42-2, F43-2
DC - P1306 (Connect to
Connector In Rear Duct
Labeled P1306J)
P1306J
VOF-A, VOF-B,
VOF-C
Inverter - Load V/I Board
P0707
Output - Output Fuses
544903G1
Output - CT7
Output - CT8
Output - CT9
Output - CB2 Interface
Board
Output - Fuses F89F92
X1, X2
X1, X2
X1, X2
P1103
F89-2, F90-2,
F91-2, F92-2
Notes
Route in Rear Duct
Route Through Bushing
in Right Side of Inverter
Cabinet
Inverter - Load V/I Board
P0713
Inverter - Load V/I Board
P0714
Inverter - Load V/I Board
P0715
Inverter - Fuses F36,
F36-2, F37-2
F37
Inverter - Load V/I Board
65
P0702
Not Required for
Remote CB2 (IOB)
Liebert® NXL™
Liebert® NXL™
66
UT
CA
B
T
INE
RE
CT
IF
IER
INE
CA
B
INSTALL M10X60 CARRIAGE BOLT (2)
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
BUSBAR
(RECTIFIER POS TO DC CABINET POS)
DETAIL A
FLEX BUS
(INPUT TO RECTIFIER)
(2) PLACES PHASE A & C ONLY (INPUT CONNECTION)
SAME CONNECTION IN
INPUT CABINET SEE PG 3
BUSBAR (INPUT TO RECTIFIER)
(1) PLACE PHASE B ONLY
SAME CONNECTION IN
INPUT CABINET SEE PG 3
INP
A
T
BIN
ET
CA
D
INV
C
DETAIL B
(POSITIVE DC CONNECTION)
DETAIL F
DETAIL C
E
IFI
CT
RE
BIN
A
RC
ET
H
C
RC
TE
ER
INV
BUS
NOTES:
1. EXTRA HARDWARE PROVIDED
FOR POWER CONNECTIONS.
INSTALL M10X45 CARRIAGE BOLT (3)
M10 LARGE FLAT WASHER (3)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (3)
TORQUE TO 27Nm (240 in-lb)
POSITIVE DC BUS LINK
DETAIL H
B
HARDWARE AS SHOWN
INSULATOR
POSITIVE DC BUS LINK
DETAIL H (TOP)
T
INE
AB
REMOVE THIS HARDWARE AND
INSULATOR AND INSTALL BUS,
THEN INSTALL INSULATOR AND
T
INE
AB
DETAIL D
DC
E
F
(NEGATIVE & POSITIVE DC CONNECTION)
INSTALL M10X45 CARRIAGE BOLT (2)
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
INSTALL M10X45 CARRIAGE BOLT (2)
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
G
INSTALL M10X45 CARRIAGE BOLT (6)
M10 LARGE FLAT WASHER (6)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (6)
TORQUE TO 27Nm (240 in-lb)
(NOTE: SOME HARDWARE NOT SHOWN THIS VIEW)
INSTALL M10X45 CARRIAGE BOLT (2)
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
INSTALL M10X45 CARRIAGE BOLT (2)
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
BUSBARS
(DC CABINET TO INVERTER CABINET)
(NEGATIVE & POSITIVE DC CONNECTION)
INSTALL M10X45 CARRIAGE BOLT (2)
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
INSTALL M10X45 CARRIAGE BOLT (2)
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
DETAIL G
BUSBAR
(RECTIFIER NEG TO DC CABINET NEG)
DETAIL E
INSTALL M10X45 CARRIAGE BOLT (2)
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
INSTALL M10X45 CARRIAGE BOLT (2)
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
E
INSTALL M10X45 CARRIAGE BOLT (12) RTE
RC
M10 LARGE FLAT WASHER (12)
AB
(2) M10 BELLEVILLE WASHERS PER BOLT
INE
T
M10 NUT (12)
TORQUE TO 27Nm (240 in-lb)
DC
B
BUSBARS
(DC CABINET TO
INVERTER CABINET)
Installation Drawings
Figure 53 Liebert NXL 1100-1125kVA, single module system, shipping split—Power wiring
Installation Drawings
Figure 54 Liebert NXL 1100-1125kVA, single module system, shipping split—Interconnections between
inverter and bypass
J
INTERCONNECTS BETWEEN INVERTER
AND BYPASS (SMS SYSTEM)
NEUTRAL
ROUTE FLEX BUS THROUGH
OPENING AND CONNECT
WITH THE FOLLOWING HARDWARE:
M10 LARGE FLAT WASHER (2)
(2) M10 BELLEVILLE WASHERS PER BOLT
M10 NUT (2)
TORQUE TO 27Nm (240 in-lb)
THESE FLEX BUS ARE ALREADY
CONNECTED TO THE BYPASS CABINET
WHEN SHIPPED. CONNECT TO INVERTER
CABINET, BASED OFF LABELS (A, B, C, N).
PHASES A, B, C
ROUTE FLEX BUS THROUGH
OPENING AND CONNECT
WITH THE FOLLOWING HARDWARE:
INSTALL M10X40 HEX BOLT (6)
M10 LARGE FLAT WASHER (6)
(2) M10 BELLEVILLE WASHERS PER BOLT
TORQUE TO 27Nm (240 in-lb)
DETAIL J
67
Liebert® NXL™
Liebert® NXL™
68
PHASE B
INPUT
K
DETAIL K
F1
UPSC HERE
(NOT SHOWN)
PHASE A
PHASE C
RECTIFIER
FIB1
DC
FUSES F36, F37
FIB3
LOAD V/I BOARD
INVERTER
FIB2
FUSES F89-92
BPSS BOARD
CB2 INTERFACE
BOARD
FIB4
ROUTE 544902G1
THROUGH BUSHING IN SIDE PANEL
(CONNECTOR REF P0713, P0714, P0715, F36, F37, P0702)
BYPASS
CT7, CT8, CT9 LOCATED
BEHIND THIS BREAKER
FUSES F42, F43
ROUTE 531984G9, 531988G7, 545848G1
ROUTE 531985G10, G11, G12 & 544895G1
DOWN THIS CORNER POST
544897G1 (P0814R ONLY), 544900G1 (P66B ONLY),
(CONNECTOR REF P0500, P0501, P66, P44 )
545311G1 (P99B ONLY)
DOWN THIS CORNER POST
(CONNECTOR REF P0400A, P0400B, P0400C, P0814, P66
ROUTE 531983G3 & 531988G8
P0814R, P66B, P99B)
DOWN THIS CORNER POST
(CONNECTOR REF P0701, P0700)
BATTERY HALL SENSOR
HP1
POWER SUPPLY
INVERTER PARALLEL INTERFACE BOARD
EIB BOARD
ROUTE 544897G1 (HP1 ONLY)
545311G1 (P66B ONLY) AND
546357G1
DOWN THIS CORNER POST
(CONNECTOR REF HP1,
P66B, TB0840)
DELTA GATE DRIVE BOARD
WYE GATE DRIVE BOARD
ROUTE 531987G3, 531984G10, 544891G1
DOWN THIS CORNER POST
(CONNECTOR REF P0600, P0601,
P1100S, P0607, P0608, P0603)
ROUTE 531986G7, 531986G6
DOWN THIS CORNER POST
(CONNECTOR REF P0300Y, P0300D)
ROUTE 544904G1
IN REAR DUCT AND CONNECT
TO DC CABINET CABLE
(CONNECTOR REF P1305J, P1306J)
NOTE: HIGH VOLTAGE
After all the interconnect wiring is completed, the
covers for the front and rear wiring ducts must be
installed.
Note: The front wiring duct cover for the DC section
is located with the rear duct cover in DC section.
CB1 INTERFACE
BOARD
CT2
CT1
FUSES F7, F8, F9
SOURCE V/I BOARD
FRONT WIRING DUCT
REAR WIRING DUCT
ROUTE 544891G1 (P1304J ONLY)
IN REAR DUCT AND CONNECT
TO DC CABINET CABLE
(CONNECTOR REF P1304J)
NOTE: HIGH VOLTAGE
Installation Drawings
Figure 55 Control wiring—Liebert NXL 1100-1125kVA, single module system, shipping split
Installation Drawings
Table 12
Cable
Part #
531983G3
531988G8
Interconnects for 1100-1125KVA UPS single module unit
Cabinet Start
DC - UPSC Board
DC - UPSC Board
Connector
Label
P0701
P0700
531985G10 DC - UPSC Board
P0400A
531985G11 DC - UPSC Board
P0400B
531985G12 DC - UPSC Board
P0400C
544895G1
DC - EIB Board
531987G3 DC - UPSC Board
531984G10 DC - UPSC Board
P0814
P0600
P0601
531986G6
DC - UPSC Board
P0300D
531986G7
DC - UPSC Board
P0300Y
544897G1
Rectifier - Source V/I
Board
Rectifier - FIB1
F1NC2,
F6COM1
P99
Rectifier - FIB1
P66
Rectifier - Fuses F1, F6
545311G1
546357G1
544891G1
Rectifier - Fuses F7, F9
Input - CB Interface
Board
Input - CT1
Input - CT2
Input - Fuses F50-F52
Input - Fuses F46, F47
531984G9
531988G7
DC - UPSC Board
DC - UPSC Board
544900G1
Bypass - FIB4
545848G1
DC - Power Supply
DC - Power Supply
544902G1
P0606
F7COM1,
F9NC2
P1100
Cabinet Finish
Inverter - Load V/I Board
Inverter - Load V/I Board
Inverter - Parallel
Interface Board
Inverter - Parallel
Interface Board
Inverter - Parallel
Interface Board
Inverter - Parallel
Interface Board
Rectifier - Source V/I Board
Rectifier - Source V/I Board
Rectifier - Delta Gate
Drive Board
Rectifier - Wye Gate
Drive Board
DC - Batt Hall Sensor
Inverter - Parallel
Interface Board
DC - EIB Board
Inverter - Parallel
Interface Board
P0701
P0700
Notes
Route in Front Duct
Route in Front Duct
P0400A
Route in Front Duct
P0400B
Route in Front Duct
P0400C
Route in Front Duct
P814
Route in Front Duct
P0600
P0601
Route in Front Duct
Route in Front Duct
P0300D
Route in Front Duct
P0300Y
Route in Front Duct
HP1
Route in Front Duct
P0814R
P66B
Route in Front Duct
P99B
DC - EIB Board
TB0840
Route in Front Duct
Rectifier - Source V/I Board
P1100S
Route in Front Duct
X1, X2
Rectifier - Source V/I Board
X1, X2
Rectifier - Source V/I Board
F50-2, F51-2,
Rectifier - Source V/I Board
F52-2
DC - P1304 (Connect to
F46-2, F47-2 Connector in Rear Duct
Labeled P1304J)
P0500
Bypass - BPSS Board
P0501
Bypass - BPSS Board
Inverter - Parallel
P99
Interface Board
P99
Bypass - FIB4
P44
Bypass - BPSS Board
P0607
P0608
P0603
P1304J
Route in Rear Duct
P0500
P0501
Route in Front Duct
Route in Front Duct
P66B
Route in Front Duct
P66
P44
Route in Front Duct
Bypass - CT7
X1, X2
Inverter - Load V/I Board
P0713
Bypass - CT8
Bypass - CT9
Bypass - CB2
Interface Board
X1, X2
X1, X2
Inverter - Load V/I Board
Inverter - Load V/I Board
P0714
P0715
P1103
Inverter - Fuses F36, F37
F36-2, F37-2
F89-2, F90-2,
Inverter - Load V/I Board
F91-2, F92-2
DC - P1305 (Connect to
Bypass - PS Service
PS SERVICE Connector in Rear Duct
Labeled P1305J)
DC - P1306 (Connect to
F42-2,
Connector in Rear Duct
Bypass - Fuses F42, F43
F43-2
Labeled P1306J)
Bypass - Fuses F89-F92
544904G1
Connector
Label
69
Route through bushing
in right side of inverter
cabinet
P0702
P1305J
Route in Rear Duct
P1306J
Liebert® NXL™
Installation Drawings
Figure 56 Conduit landing drawing 1100-1125kVA UPS N+1 multi-module without static bypass
3.1 (80)
OUTER EDGE
CORNER POST
1.6 (40)
OUTER EDGE
CORNER POST
DC CABLE
ENTRY TYP.
OUTPUT CABLE
ENTRY TYP.
21.1
(536)
17.9
(455)
21.1
(536)
17.9
(455)
21.1
(536)
17.9
(455)
RECTIFIER
CABLE ENTRY
TYP.
INPUT SPLIT
RECTIFIER SPLIT
NOTE
1. All dimensions are in inches (mm).
DC INPUT SPLIT
(FRONT)
INVERTER SPLIT
OUTPUT SPLIT
BOTTOM VIEW
(TOP LOOKING DOWN)
Figure 57 Terminal details 1100-1125kVA UPS, N+1 multi-module without static bypass
Notes:
1. All dimensions are in inches (mm).
2. Control wiring and power wiring must be run in separate conduits.
3. Unless otherwise noted, use copper or aluminum conductors suitable
for at least 75°C.
4. All wiring is to be in accordance with national and local electrical codes.
See
Figure
58
SEEbusbar
BUSBARdetail
DETAIL
U40-11E-3000B-NFC-00
Ground busbar
3
DC pos. busbar
4
DC neg. busbar
5
DC ground busbar
6
Neutral busbar
CB1-3
Input/output phase busbar
2
Liebert® NXL™
CB1-3
1
DO NOT DOUBLE-STACK THE LUGS.
This is to prevent the cables from coming into contact with other busbars.
70
Installation Drawings
Figure 58 Busbar terminal details, 1100-1125kVA UPS, N+1 multi-module without static bypass
1
( 14.29)
.563
(16) PLACES
INPUT/OUTPUT PHASE BUSBAR 25.2 X 4
4
( 14.29)
.563
(16) PLACES
DC NEG. BUSBAR 21.46 X 5
(73)
2.88
(28.6)
1.13
0.0
(85.7)
3.38
(41.3)
1.63
2
( 14.29)
.563
(16) PLACES
GROUND BUSBAR 26.5 X 4
5
(465)
18.31
(415)
16.34
(365)
14.37
(315)
12.40
(265)
10.43
(215)
8.46
(165)
6.50
(115)
4.53
543930
0.0
(560)
22.05
(510)
20.08
(460)
18.11
(410)
16.14
(310)
12.20
0.0
(260)
10.24
(210)
8.27
0.0
(160)
6.30
543894
( 14.29)
.563
(16) PLACES
DC GROUND BUSBAR 22.1 X 5
(73)
2.88
(28.6)
1.13
0.0
(85.7)
3.38
(41.3)
1.63
3
DC POS. BUSBAR 22.1 X 5
(455.4)
17.93
(405.4)
15.96
(355.4)
13.99
(305.4)
12.02
(255.4)
10.06
)
(205.4)
8.09
(155.4)
6.12
(105.4)
4.15
543932
0.0
(536.2)
21.11
(486.2)
19.14
(436.2)
17.17
(386.2)
15.20
0.0
(286.2)
11.27
(236.2)
9.30
(186.2)
7.33
0.0
(136.2)
5.36
543880
( 14.29)
.563
(16) PLACES
(85.7)
3.38
(41.3)
1.63
0.0
(480)
18.90
(430)
16.93
(380)
14.96
(330)
12.99
(280)
11.02
(230)
9.06
(180)
7.09
(130)
5.12
0.0
543931
Figure 59 Terminal details, 1100-1125kVA UPS, 1+N multi-module or SMS with static bypass
See busbar detail Figure 60
BFB C,B,A,
& NEU. BYP.
SEE BUSBAR DETAIL FIGURE ( U40-11E-3200B-NFC-00)
Ground busbar
CB1-3
Input phase busbar
2
3
DC pos. busbar
4
DC neg. busbar
5
DC ground busbar
Notes:
1. All dimensions are in inches (mm).
2. Control wiring and power wiring must be run in separate conduits.
3. Unless otherwise noted, use copper or aluminum conductors
suitable for at least 75°C.
4. All wiring is to be in accordance with national and local
electrical codes.
6
Bypass input, neutral, & output busbar
7
Neutral output busbar
8
Ground bypass busbar
7
6
CB2 C,B,A OUTPUT
3.5 (89) SPACING
BETWEEN BUSBARS
CB1-3
1
6
DO NOT DOUBLE STACK THE LUGS.
This is to prevent the cables from coming
into contact with other busbars.
8
RIGHT SIDE VIEW
71
Liebert® NXL™
Liebert® NXL™
0.0
DC GROUND BUSBAR 22.1 X 5
0.0
(85.7)
3.38
(41.3)
1.63
( 14.29)
.563
TYP.
(85.7)
3.38
(41.3)
1.63
72
8
543932
NOTE
All dimensions are in inches (mm).
0.0
(939.3)
36.98
(886.6)
34.91
(833.9)
32.83
(959.6)
37.78
(913.0)
35.94
(860.3)
33.87
(813.7)
32.03
(651.2)
25.64
( 14.29)
.563
(16) PLACES
544361
A
A
543930
GROUND BYPASS BUSBAR 30.61 X 4
(73)
2.88
(28.6)
1.13
(1068.8)
42.08
(939.3)
36.98
(886.6)
34.91
(833.9)
32.83
(631.0)
24.84
(578.3)
22.77
(959.6)
37.78
(913.0)
35.94
(860.3)
33.87
(813.7)
32.03
(651.2)
25.64
(604.6)
23.80
(551.9)
21.73
(505.3)
19.89
DETAIL A
(604.6)
23.80
(551.9)
21.73
(525.6)
20.69
(342.9)
13.50
(296.3)
11.67
( 14.29)
.563
(16) PLACES
(631.0)
24.84
0.0
(322.7)
12.70
543894
(505.3)
19.89
7
(342.9)
13.50
(243.6)
9.59
(73)
2.88
(28.6)
1.13
(578.3)
22.77
( 14.29)
.563
(16) PLACES
(269.9)
10.63
0.0
(296.3)
11.67
543880
(525.6)
20.69
( 14.29)
.563
TYP.
(197)
7.76
(560)
22.05
(510)
20.08
(460)
18.11
(410)
16.14
(310)
12.20
(260)
10.24
6
(322.7)
12.70
(85.7)
3.38
(41.3)
1.63
(269.9)
10.63
543931
(217.2)
8.55
( 14.29)
.563
(16) PLACES
(243.6)
9.59
0.0
( 14.29)
.563
TYP.
(197)
7.76
(73)
2.88
(28.6)
1.13
(217.2)
8.55
0.0
0.0
(536.2)
21.11
(486.2)
19.14
(436.2)
17.17
(386.2)
15.20
GROUND BUSBAR 26.5 X 4
( 14.29)
.563
(16) PLACES
(77.6)
3.05
(122.0)
4.80
(166.5)
6.55
(210.9)
8.30
(255.4)
10.05
(299.8)
11.80
(344.3)
13.55
(388.7)
15.30
(433.2)
17.05
(477.6)
18.80
(522.1)
20.55
(566.5)
22.30
(611.0)
24.05
(655.4)
25.80
(699.9)
27.55
DC POS. BUSBAR 22.1 X 5
(480)
18.90
(430)
16.93
(380)
14.96
(330)
12.99
(236.2)
9.30
(286.2)
11.27
(160)
6.30
(210)
8.27
0.0
0.0
(230)
9.06
(280)
11.02
(186.2)
7.33
(136.2)
5.36
0.0
INPUT PHASE BUSBAR 25.2 X 4
0.0
(465)
18.31
(415)
16.34
(365)
14.37
(315)
12.40
(265)
10.43
(215)
8.46
DC NEG. BUSBAR 21.46 X 5
(455.4)
17.93
(405.4)
15.96
(355.4)
13.99
(305.4)
12.02
(255.4)
10.06
)
5
(205.4)
8.09
4
(180)
7.09
(130)
5.12
0.0
2
(165)
6.50
(115)
4.53
0.0
1
(155.4)
6.12
0.0
3
(105.4)
4.15
0.0
Installation Drawings
Figure 60 Busbar terminal details, 1100-1125kVA UPS, 1+N multi-module or SMS with static bypass
(25.4)
1.0
( 14.27)
.562
TYP.
BYPASS INPUT, NEUTRAL, & OUTPUT BUSBAR 42.1 X 4
(74)
2.91
(34.5)
1.36
544363
NEUTRAL OUTPUT BUSBAR 45.53 X 4
(74)
2.91
(34.5)
1.36
544364
Installation Drawings
Figure 61 Base detail drawing 1100-1125kVA UPS 1+ N multi-module or SMS with static bypass
73
Liebert® NXL™
Installation Drawings
Figure 62 Base detail drawing 1100-1125kVA UPS N+1 multi-module without static bypass
Liebert® NXL™
74
Installation Drawings
Figure 63 Single-input wire cabinet— 500 -800kVA only
Reference of Rectifier
Corner Post
See Detail A
Remove upper and lower
internal panels before attaching
wire cabinet to UPS
ec
of R
Side
Left abinet
m
o
Fr
eC
nels e of Wir
e Pa
id
e Sid n Left S
v
o
Rem stall o
In
and
Reference of
Wire Cabinet
Corner Post
See Detail A
tifier
Cab
inet
Re
fi
cti
er
(N
ot
C
All
om
po
ne
B
Wi
re
Ca
t
Sh
ow
n)
Rectifier
Cabinet
Corner Posts
Wire Cabinet
Corner Posts
e
bin
nts
M10 Hardware
Provided in
Shipped-Loose
Bag Inside
Wire Cabinet
Kickplate is provided as a
shipped-loose item
inside the Wire Cabinet
on inverter-side the UPS
DETAIL A
Cabinet-to-Cabinet
Connection Hardware
1 Ground Plate
This hardware provided
on Rectifer Cabinet.
Reuse hardware
to mount ground plate
Bolt and Washer
DETAIL B
M6 hardware for Ground Plate
provided in shipped-loose bag
inside Wire Cabinet
Bolt
and
Washer
COMPLETE ASSEMBLY
Bolt and Washer
75
Liebert® NXL™
Installation Drawings
Figure 64 Optional Input Contact Isolator Board
Table 13
No Customer Connection
Input Contact Isolator Board
control wiring connections
Input Contact
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J51
2
3
4
1.
2.
3.
4.
5.
6.
Customer control wiring connection points are terminals 1 through 16 (see
Table 13).
Customer provided normally open dry contacts for user alarm messages.
All control wiring (by others) must be run separate from power wiring.
Control wiring runs should not be combined in the same conduit.
Signal voltage: 100mA @ 12VDC.
Maximum cable length 500 ft. (152m) with #16AWG and flexible stranded
cable.
All wiring must be in accordance with national and local electrical codes.
Liebert® NXL™
76
5
6
7
8
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Installation Drawings
Figure 65 Control wiring, Programmable Relay Board
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J71
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
J72
1 2 3
1 2 3 4 5 6 7 8 9 10111213141516
J73
J74
1.
2.
3.
4.
5.
6.
Customer control wiring connection points are terminals 1 through 15. (Pin 16 not used on J71, J72, and
J73.)
Programmable Relay Board option includes eight signal channels with two Form-C dry contacts per
channel (see Table 14).
All control wiring (by others) must be run separate from power wiring. Control wiring runs should not be
combined in the same conduit.
Contact ratings: 1A @ 30VDC or 125VAC @ 0.45A
Maximum cable length 500 ft. (152m) with #16AWG and flexible stranded cable.
All wiring must be in accordance with national and local electrical codes.
Table 14
Terminal
Block
Programmable Relay Board pinout
CH1
J71
CH2
CH3
J72
CH4
CH5
CH6
TB3
J74
Pin No.
Common
Normally
Closed
Normally
Open
A
1-3
1
2
3
B
4-6
4
5
6
Channel
CH7
CH8
A
7-9
7
8
9
B
10-12
10
11
12
A
13-15
13
14
15
B
1-3
1
2
3
A
4-6
4
5
6
B
7-9
7
8
9
A
10-12
10
11
12
B
13-15
13
14
15
A
1-3
1
2
3
B
4-6
4
5
6
A
7-9
7
8
9
B
10-12
10
11
12
A
13-15
13
14
15
B
1-3
1
2
3
Note: Pin 16 not used on J71, J72, and J73.
77
Liebert® NXL™
Specifications
5.0
SPECIFICATIONS
Table 15
Liebert NXL UPS specifications
Model Size
625kVA
800kVA
1100kVA
1125kVA
Input Parameters
Input Voltage to Rectifier, VAC
480V 3-phase, 3-wire
575V 3-phase, 3-wire
600V 3-phase, 3-wire
Input Voltage to Bypass, VAC
480V 3-phase, 3-wire or 4-wire
575V 3-phase, 3-wire or 4-wire
600V 3-phase, 3-wire or 4-wire
Input Voltage Range, VAC
+10% to -30%
Input Frequency, Hz
60
Permissible Input Frequency Range, Hz
55 to 65
Reflected Input THDi, Nominal Voltage, Full Load, %
<5%
Power Walk-In, sec
1 to 30 (selectable) in 1 sec. Increment
Bypass Neutral Current
up to 1.7 times full-phase current
Battery & DC Parameters
Battery Type
VRLA (Valve Regulated Lead Acid) or FLA (Flooded Lead Acid)
Nominal Battery Bus, VDC
480V
Battery Float Voltage, VDC
540V
Minimum End of Discharge Voltage, VDC
384V (for VRLA / Flooded Lead Acid)
DC Ripple Voltage in Float & Const V Ch. Mode, %
<1 (RMS value) < 3,4% Vpp
Optional (with temperature probe)
Temperature Compensated Battery Charging
Output Parameters
Inverter Type
Output Power, kW
IGBT-based Sine-Sine PWM Controlled
625
800
1100
1125
480V 3-ph, 3-wire or 4-wire
575V 3-ph, 3-wire or 4-wire
600V 3-ph, 3-wire or 4-wire
Output Voltage, VAC
Output Voltage Regulation, %
< 1% (3-phase RMS average)
Output Voltage Regulation (100% Unb. Load)
< 2% (3-phase RMS average)
Output Frequency, Hz
60
Output Frequency Regulation, %
± 0.1
Output THDv Linear Load at Nominal Voltage, %
<2%
Output THDv at Nominal Voltage
Including a 100kVA Non Linear Load per EN 62040-3,
%
2.5% (max)
Capacity to Handle High Crest Factor Load
3:1
Capacity to handle Step Load, %
0-100 or 100-0
Step Load Transient Recovery (linear loads), %
Within 5% peak-to-peak in one line cycle.
Unbalance Loads Current Capacity
100% of nominal phase current
Capacity to Handle Leading PF Load
at 0.95 Lead
Subject to Max. kW rating
at 0.9 Lead Subject to 12.5% kW derate or same Rating and 10°C Temp. Derate
Voltage Displacement, ° el
Liebert® NXL™
120° ±1° el (with 100% unbalanced load)
Compliance to FCC Class-A
Standard
Overload Conditions, % FL
See Figures 66, 67 and 68
78
Specifications
Table 15
Liebert NXL UPS specifications (continued)
Model Size
625kVA
800kVA
1100kVA
1125kVA
140.5 (3568.7)
184.8 (4694)
228.3 (5798.8)
228.3 (5798.8)
125 (3175)
164.8 (4186)
197.5 (5016.5)
197.5 (5016.5)
Depth
39.4 (1000.7)
47.2 (1200)
47.2 (1200)
47.2 (1200)
Height
76.8 (1950.7)
78.7 (2000)
78.7 (1999)
78.7 (1999)
16,120 (7312)
21,450 (9730)
21,450 (9730)
Physical Parameters and Standards, in (mm)
Width, With Static Bypass
Width, without Static Bypass
Weight, Unpackaged, lb. (kg) approx.,
with Static Bypass (SMS) 13,650 (6191.5)
with Static Bypass (1+N)
13,100 (5942)
16,470 (7471)
21,800 (9888)
21,800 (9888)
without Static Bypass (N+1)
13,800 (6260)
15,620 (7085)
20,050 (9095)
20,050 (9095)
Maximum Heat Dissipation, Full Load, BTU/hr
167,265
177,240
252,540
253,795
Cooling Air, CFM
15,760
10,000
8,700
8,700
Color
Black (ZP-7021)
Front Door Opening (for serviceability)
More than 180°
Degree of Protection for UPS Enclosure
IP 20 (with and without front door open)
Minimum Clearance, Top, in (mm)
24 (610)
Minimum Clearance, Back, in (mm)
0
Minimum Clearance, Sides, in (mm)
0
Location of Cable Entrance
Top or Bottom
UL 1778, 4th Ed.
CSA 22.2 107.3
FCC Part 15, Class A
IEC62040-2, Level 4, Criteria A
EN61000-4-3, Level 3, Criteria A
EN61000-4-6, Level 4, Criteria A
EN61000-2-2, Criteria A
EN61000-4-4, Level 4, Criteria A
ANSI C62.41, Category A3 &B3
ISTA Procedure 1H
WEEE
IBC 2012/CBC 2010
Standards and Conformities
Environmental Parameters
Storage Temperature Range, °F (°C)
-13 to 158 (-25 to 70)
Operating Temperature Range, °F (°C)
32 to 104 (0 to 40) (UPS)
95% or less
Non-Condensing (Operating and Non-Operating)
Relative Humidity
Maximum Altitude Above MSL, ft (m)
4920 (1500) (as per IEC 62040/3) - 1% Maximum kW derate / 328
rise
between 4921-9842 (100m rise between 1500-3000m)
Width dimensions are with side panels attached. Subtract 1.4" (35mm) for dimensions without side panels.
Depth dimensions include the front door and rear panel.
For multi-module systems (1+N and N+1), the output neutrals of all the modules must be tied together.
79
Liebert® NXL™
Specifications
Table 16
Current ratings—rectifier input
UPS Rating
kVA
kW
Voltage
VAC
Nominal
Current
Maximum
Current
625
625
480
907
952
625
625
575
753
791
625
625
600
722
758
800
800
480
1139
1195
1100
1100
480
1534
1611
1100
1100
575
1313
1379
1100
1100
600
1252
1314
1125
1125
480
1567
1645
1125
1125
575
1345
1412
1125
1125
600
1282
1346
Table 17
Current ratings—bypass input
UPS Rating
kVA
kW
Voltage
VAC
Nominal
Current
625
625
480
752
625
625
575
628
625
625
600
601
800
800
480
962
1100
1100
480
1323
1100
1100
575
1104
1100
1100
600
1058
1125
1125
480
1353
1125
1125
575
1130
1125
1125
600
1083
Table 18
Current ratings—output
UPS Rating
kVA
kW
Voltage
VAC
Nominal
Current
625
625
480
752
625
625
575
628
625
625
600
601
800
800
480
962
1100
1100
480
1323
1100
1100
575
1104
1100
1100
600
1058
1125
1125
480
1353
1125
1125
575
1130
1125
1125
600
1083
Liebert® NXL™
80
Specifications
Table 19
Current ratings—battery
UPS Rating
kVA
kW
Maximum
Battery Current
at EOD
625
625
1645
800
800
2061
1100
1100
2860
1125
1125
2930
Notes on Tables
1. Nominal input current (considered continuous) is based on full-rated output load. Maximum
current includes nominal input current and maximum battery recharge current (considered
noncontinuous). Continuous and noncontinuous current are defined in NEC 100.
2. Maximum input current is controlled by the current limit setting, which is adjustable. Values
shown are for maximum current limit. If a smaller input feed breaker is used, the input current
limit can be adjusted; see your Emerson representative for more information.
3. The Rectifier Input Feed Breaker must be set to withstand the Liebert NXL transformer inrush of
up to eight times the nominal current.
4. For breaker coordination while the module is overloaded, see the current versus time values on
the overload curves.
5. Nominal battery voltage is shown at 2.0 volts/cell.
81
Liebert® NXL™
Liebert® NXL™
Continuous
5000
3748
1363
937
600
394
250
82
60
40
Load, Percent
159 100
25
15
6
Time, seconds
10
4
2
1
0.5
Specifications
Figure 66 Inverter overload data
Time, seconds
83
Continuous
105% Load - 7500 Seconds
3333
1764
1071
Load, percent
681
441
176
Time, seconds
283
114
67
Specifications
Figure 67 Rectifier overload data
Liebert® NXL™
Time, seconds
Liebert® NXL™
84
Continuous
110
120
3000
600
130
394
110% Load - 15,000 Seconds
0
100
500
1000
1500
2000
2500
3000
3500
4000
4500
5000
250
140
159
150
60
40
25
160
Load, Percent
100
15
6
180
4
2
Time, Seconds
170
10
190
1
0.5
200
Specifications
Figure 68 Bypass overload data
Time, Seconds
Specifications
Table 20
Recommended conduit and cable sizes
Rectifier Input
UPS Rating
kVA
kW
Voltage
(VAC)
625
625
625
(# of conduits); size of conduits; # -size of phase cables per conduit;
size of cable for ground per conduit
Copper Conductors
Aluminum Conductors
480
(3) 2.5C 3-500kcmil, #2/0AWG
(3) 2.5C 3-600kcmil, #4/0AWG
625
575
(3) 2.5C 3-500kcmil, #1/0AWG
(3) 2.5C 3-600kcmil, #3/0AWG
625
625
600
(3) 2.5C 3-500kcmil, #1/0AWG
(3) 2.5C 3-600kcmil, #3/0AWG
800
800
480
(3) 3C 3-600kcmil, #3/0AWG
(4) 2.5C 3-500kcmil, 250kcmil
1100
1100
480
(5) 3C 3-600kcmil, 250kcmil
(6) 2.5C 3-600kcmil, 400kcmil
1100
1100
575
(4) 2.5C 3-500kcmil, #4/0AWG
(4) 3.0C 3-700kcmil, 350kcmil
1100
1100
600
(4) 2.5C 3-500kcmil, #4/0AWG
(4) 3.0C 3-700kcmil, 350kcmil
1125
1125
480
(5) 3C 3-600kcmil, 250kcmil
(6) 2.5C 3-600kcmil, 400kcmil
1125
1125
575
(4) 3C 3-600kcmil, #4/0AWG
(5) 2.5C 3-600kcmil, 350kcmil
1125
1125
600
(4) 2.5C 3-500kcmil, #4/0AWG
(4) 3.0C 3-700kcmil, 350kcmil
Bypass Input
UPS Rating
kVA
kW
Voltage
(VAC)
625
625
625
(# of conduits); size of conduits; # -size of phase cables per conduit;
#-size of neutral cables per conduit; size of cable for ground per conduit
Copper Conductors
Aluminum Conductors
480
(3) 3.5C 3-600kcmil, 2-500kcmil , #1/0AWG
(3) 3.0C 3-500kcmil, 2-350kcmil , #3/0AWG
625
575
(3) 3C 3-500kcmil, 2-#350kcmil, #1/0AWG
(3) 3.0C 3-600kcmil, 2-400kcmil , #3/0AWG
625
625
600
(3) 3C 3-500kcmil, 2-250kcmil, #1/0AWG
(3) 3.0C 3-600kcmil, 2-400kcmil , #3/0AWG
800
800
480
(3) 4C 3-750kcmil, 2-600kcmil, #2/0AWG
(4) 3.5C 3-700kcmil, 2-500kcmil , #4/0AWG
1100
1100
480
(5) 3.5C 3-600kcmil, 2-500kcmil , #4/0AWG
(6) 3.5C 3-600kcmil, 2-500kcmil , 350kcmil
1100
1100
575
(4) 3.5C 3-500kcmil, 2-500kcmil , #3/0AWG
(4) 3.5C 3-700kcmil, 2-700kcmil , 250kcmil
1100
1100
600
(4) 3.5C 3-500kcmil, 2-500kcmil , #3/0AWG
(4) 3.5C 3-700kcmil, 2-600kcmil , 250kcmil
1125
1125
480
(5) 3.5C 3-600kcmil, 2-500kcmil , #4/0AWG
(6) 3.5C 3-600kcmil, 2-500kcmil , 350kcmil
1125
1125
575
(4) 3.5C 3-600kcmil, 2-500kcmil , #3/0AWG
(5) 3.0C 3-600kcmil, 2-500kcmil , 250kcmil
1125
1125
600
(4) 3.5C 3-500kcmil, 2-500kcmil , #3/0AWG
(5) 3.0C 3-600kcmil, 2-500kcmil , 250kcmil
Output
UPS Rating
kVA
kW
Voltage
(VAC)
625
625
625
(# of conduits); size of conduits; # -size of phase cables per conduit;
#-size of neutral cables per conduit; size of cable for ground per conduit
Copper Conductors
Aluminum Conductors
480
(3) 3.5C 3-600kcmil, 2-500kcmil , #1/0AWG
(3) 3.0C 3-500kcmil, 2-350kcmil , #3/0AWG
625
575
(3) 3C 3-500kcmil, 2-#350kcmil, #1/0AWG
(3) 3.0C 3-600kcmil, 2-400kcmil , #3/0AWG
625
625
600
(3) 3C 3-500kcmil, 2-250kcmil, #1/0AWG
(3) 3.0C 3-600kcmil, 2-400kcmil , #3/0AWG
800
800
480
(3) 4C 3-750kcmil, 2-600kcmil, #2/0AWG
(4) 3.5C 3-700kcmil, 2-500kcmil , #4/0AWG
1100
1100
480
(5) 3.5C 3-600kcmil, 2-500kcmil , #4/0AWG
(6) 3.5C 3-600kcmil, 2-500kcmil , 350kcmil
1100
1100
575
(4) 3.5C 3-500kcmil, 2-500kcmil , #3/0AWG
(4) 3.5C 3-700kcmil, 2-700kcmil , 250kcmil
1100
1100
600
(4) 3.5C 3-500kcmil, 2-500kcmil , #3/0AWG
(4) 3.5C 3-700kcmil, 2-600kcmil , 250kcmil
1125
1125
480
(5) 3.5C 3-600kcmil, 2-500kcmil , #4/0AWG
(6) 3.5C 3-600kcmil, 2-500kcmil , 350kcmil
1125
1125
575
(4) 3.5C 3-600kcmil, 2-500kcmil , #3/0AWG
(5) 3.0C 3-600kcmil, 2-500kcmil , 250kcmil
1125
1125
600
(4) 3.5C 3-500kcmil, 2-500kcmil , #3/0AWG
(5) 3.0C 3-600kcmil, 2-500kcmil , 250kcmil
85
Liebert® NXL™
Specifications
Table 20
Recommended conduit and cable sizes (continued)
Battery
UPS Rating
(# of conduits); size of conduits; # -size of phase cables per conduit; size of cable for ground per
conduit
kVA
kW
Copper Conductors
Aluminum Conductors
625
625
(5) 2.5C 2-600kcmil, 250kcmil
(6) 2.5C 2-600kcmil, 400kcmil
800
800
(6) 2.5C 2-600kcmil, 350kcmil
(7) 2.5C 2-700kcmil, 600kcmil
1100
1100
(7) 2.5C 2-750kcmil, 400kcmil
(8) 2.5C 2-700kcmil, 600kcmil
1125
1125
(7) 2.5C 2-750kcmil, 400kcmil
(8) 2.5C 2-700kcmil, 600kcmil
Bonding
UPS Rating
Main Bonding Jumper/Grounding Electrode Conductor
kVA
kW
Copper Conductors
Aluminum Conductors
625
625
(1) 250kcmil/ (1) 250kcmil
(1) 250kcmil/ (1) 250kcmil
800
800
(1) 250kcmil/ (1) 250kcmil
(1) 250kcmil/ (1) 250kcmil
1100
1100
(1) 350kcmil/ (1) 350kcmil
(1) 350kcmil/ (1) 350kcmil
1125
1125
(1) 350kcmil/ (1) 350kcmil
(1) 350kcmil/ (1) 350kcmil
1. Recommended cable sizes are 167°F (75°C) (THW) wire at 86°F (30°C) ambient. Unless otherwise noted, use copper or aluminum
conductors suitable for at least 75°C.
2. For continuous operation not at 86°F (30°C), Emerson recommends that the site planner choose the appropriate cable type based on
the particular installation requirements.
3. Conduit size is based on FMC type conduit with 2 neutral conductors rated at 200% of phase.
Table 21
Recommended lug sizes
Cable Size
T&B Copper
One Hole
T&B Copper
Two Hole
T&B Aluminum
One Hole
T&B Aluminum
Two Hole
#8AWG
54930BE
54850BE
60104-TB
—
#6AWG
54905BE
256-30695-868
60109-TB
—
#4AWG
54906BE
256-30695-733
60114-TB
—
#2-3AWG
54942BE
54811BE
60120
—
#1AWG
54947BE
54857BE
60126
—
#1/0AWG
54950BE
256-30695-593
60132
—
#2/0AWG
54951BE
54862BE
60138
60238
#3/0AWG
54965BE
54864BE
60144
60244
#4/0AWG
54970BE
54866BE
60150
60250
250kcmil
54913BE
54868BE
60156
60256
300kcmil
54914BE
54870BE
60162
60262
350kcmil
54915BE
54872BE
60165
60267
400kcmil
54916BE
54874BE
60168
60269
500kcmil
54918BE
54876BE
60171
60273
600kcmil
54920BE
54878BE
60176
60275
750kcmil
54922BE
54880BE
60178
60277
Liebert® NXL™
86
Specifications
Table 22
Recommended torque values
Grade 5 Steel: Unified Thread System Torque, lbf.*in.
Class 8.8 Steel: Metric Thread System Torque, N*m
Fastener Finish 
Size
1/4
5/16
3/8
7/16
1/2
9/16
Plain Steel
Zinc Plating
Fastener Finish 
Threads/
Inch, Tpi
No Washer/
Flat Washer
No Washer/
Flat Washer
Size
20
101
91
28
116
104
18
209
188
24
231
208
16
370
333
24
420
378
14
593
534
20
662
596
13
904
814
20
1,020
918
12
1,305
1,175
18
1,456
1,310
M5
M6
M8
M10
M12
M14
87
Plain Steel
Zinc Plating
Thread
Pitch, Tp
No Washer/
Flat Washer
No Washer/
Flat Washer
0.8
6.1
5.5
0.5
6.9
6.2
1
10
9
0.75
11
10
1.25
25
23
1
27
24
1.5
50
45
1.25
53
47
1.75
87
78
1.25
95
86
2
139
125
1.5
151
136
Liebert® NXL™
Specifications
NOTES
Liebert® NXL™
88
Technical Support / Service
Web Site
www.liebert.com
Monitoring
liebert.monitoring@emerson.com
800-222-5877
Outside North America: +00800 1155 4499
Single-Phase UPS & Server Cabinets
liebert.upstech@emerson.com
800-222-5877
Outside North America: +00800 1155 4499
Three-Phase UPS & Power Systems
800-543-2378
Outside North America: 614-841-6598
Environmental Systems
800-543-2778
Outside the United States: 614-888-0246
Locations
While every precaution has been taken to ensure the accuracy
and completeness of this literature, Liebert Corporation assumes no
responsibility and disclaims all liability for damages resulting from use of
this information or for any errors or omissions.
© 2013 Liebert Corporation
All rights reserved throughout the world. Specifications subject to change
without notice.
® Liebert is a registered trademark of Liebert Corporation.
All names referred to are trademarks
or registered trademarks of their respective owners.
United States
1050 Dearborn Drive
P.O. Box 29186
Columbus, OH 43229
Europe
Via Leonardo Da Vinci 8
Zona Industriale Tognana
35028 Piove Di Sacco (PD) Italy
+39 049 9719 111
Fax: +39 049 5841 257
Asia
29/F, The Orient Square Building
F. Ortigas Jr. Road, Ortigas Center
Pasig City 1605
Philippines
+63 2 687 6615
Fax: +63 2 730 9572
SL-25435_REV4_09-13
Emerson Network Power
Division: Liebert
Web: www.emerson.com
www.EmersonNetworkPower.com