Liebert® NXL™ UPS Installation Manual – 625-1125kVA, 1.0PF, 60Hz, Three-Phase, Single-Module & Multi-Module CONTACTING EMERSON NETWORK POWER FOR SUPPORT To contact Emerson Network Power Liebert Services for information or repair service in the United States, call 800-543-2378. Liebert Services offers a complete range of start-up services, repair services, preventive maintenance plans and service contracts. For repair or maintenance service outside the 48 contiguous United States, contact Liebert Services, if available in your area. For areas not covered by Liebert Services, the authorized distributor is responsible for providing qualified, factory-authorized service. For Liebert Services to assist you promptly, please have the following information available: Part numbers: _________________________________________________________________ Serial numbers:________________________________________________________________ Rating: _______________________________________________________________________ Date purchased: _______________________________________________________________ Date installed:_________________________________________________________________ Location: ______________________________________________________________________ Input voltage/frequency: ________________________________________________________ Output voltage/frequency: ______________________________________________________ Battery reserve time:___________________________________________________________ Product Warranty Registration To register for warranty protection, visit the Service and Support section of our Web site at: www.liebert.com Click on Product Registration and fill out the form. TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1.0 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.2 Preliminary Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.3 Environmental Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.3.1 1.3.2 1.4 UPS Room . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.4.1 1.4.2 1.4.3 1.4.4 1.4.5 Moving the Cabinets. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Raised-Floor Installations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Kick Plate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Special Considerations for 1+N Parallel Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 4 5 5 5 1.5 System Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.6 Cable Entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.0 UPS ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 2.1 External Protective Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.2 Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.3 Sizing the Input Breaker feeding a Liebert NXL UPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.3.1 2.4 Power Cable Connection Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Control Cable and Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.4.1 2.4.2 2.4.3 2.4.4 Dry Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multi-Module Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remote Input Breaker (RIB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inverter Output Breaker (IOB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 12 13 14 2.5 Digital LBS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2.6 Configuring Neutral and Ground Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.6.1 2.6.2 2.6.3 2.6.4 2.6.5 Four-Wire Input connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Three-Wire Input connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preferred Grounding Configuration, Battery Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Multi-Module Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . High-Resistance Ground Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 18 20 20 20 3.0 OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3.1 Single-Module System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3.1.1 3.1.2 3.1.3 3.1.4 3.2 Battery Temperature Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Matching Liebert NXL Battery Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Load Bus Synch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remote Alarm Status Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 21 21 21 Communication and Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3.2.1 Alber Monitoring System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 4.0 INSTALLATION DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 5.0 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78 i FIGURES Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 Figure 35 Figure 36 Figure 37 Figure 38 Figure 39 Cabinet arrangement—Liebert NXL, battery cabinets, maintenance bypass cabinet . . . . . . . . . . 6 Cabinet grounding plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Kick plate and filter locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Low-voltage cable installation—top entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 External Interface Board connections layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Inter-Module Communication Board wiring diagram—Multi-modules . . . . . . . . . . . . . . . . . . . . 13 Remote Input Breaker diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Remote Output Breaker diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Inter-Module Communication Board wiring diagram—Digital LBS . . . . . . . . . . . . . . . . . . . . . . . 16 Grounding diagram—Four-wire single-module systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Grounding diagram—Four-wire multi-module systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Grounding diagram—Three-wire single-module systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Grounding diagram—Three-wire multi-module systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Main components, 625kVA Liebert NXL, N+1 multi-module unit without static bypass . . . . . . 22 Main components, 625kVA Liebert NXL UPS, SMS and 1+N multi-module unit with static bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Outline drawing, 625kVA Liebert NXL, N+1 multi-module unit without static bypass . . . . . . . 24 Outline Drawing, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Base detail drawing, 625kVA Liebert NXL, N+1 multi-module unit without static bypass . . . . 26 Base Drawing, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass . . . . 27 Input terminal detail, 625kVA Liebert NXL, N+1 multi-module unit without static bypass . . . 28 Input terminal detail, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Output terminal detail, 625kVA Liebert NXL, N+1 multi-module unit without static bypass (continued). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Output terminal detail, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass, continued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Shipping split 625kVA Liebert NXL without static bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Shipping split 625kVA Liebert NXL without static bypass (continued) . . . . . . . . . . . . . . . . . . . . 34 Shipping Split, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass. . . . 36 Shipping Split, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass, continued . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 02-806710- Fan Interface Board 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Main components Liebert NXL 800kVA UPS 1+N Multi-Module or SMS with static bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Outline Drawing Liebert NXL 800kVA UPS 1+N Multi-Module or SMS with static bypass . . . 40 Outline drawing Liebert NXL 800kVA UPS 1+N Multi-Module or SMS with static bypass (continued). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Outline drawing Liebert NXL 800kVA UPS N+1 Multi-Module without static bypass . . . . . . . . 42 Outline drawing Liebert NXL 800kVA UPS N+1 Multi-Module without static bypass (continued). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Input terminal details Liebert NXL 800 kVA UPS, 1+N Multi-Module or SMS with static bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Input terminal details Liebert NXL 800 kVA UPS, 1+N Multi-Module or SMS with static bypass (continued) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Power wiring—Liebert NXL 800kVA, single module system or 1+N, shipping split . . . . . . . . . . 46 Interconnections between inverter and bypass—Liebert NXL 800kVA, single module system or 1+N, shipping split. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Control wiring—Liebert NXL 800kVA, single module or 1+N system, shipping split . . . . . . . . . 48 Power wiring—Liebert NXL 800kVA, N+1 system, shipping split . . . . . . . . . . . . . . . . . . . . . . . . 50 ii Figure 40 Figure 41 Figure 42 Figure 43 Figure 44 Figure 45 Figure 46 Figure 47 Figure 48 Figure 49 Figure 50 Figure 51 Figure 52 Figure 53 Figure 54 Figure 55 Figure 56 Figure 57 Figure 58 Figure 59 Figure 60 Figure 61 Figure 62 Figure 63 Figure 64 Figure 65 Figure 66 Figure 67 Figure 68 Interconnections between inverter and bypass—Liebert NXL 800kVA, N+1, shipping split . . . Control wiring—Liebert NXL N+1 800kVA, N+1 system, shipping split . . . . . . . . . . . . . . . . . . . Liebert NXL 1100-1125kVA conduit entry points—Input layout . . . . . . . . . . . . . . . . . . . . . . . . . Liebert NXL 1100-1125kVA conduit entry points—DC layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . Liebert NXL 1100-1125kVA conduit entry points—N+1 output layout . . . . . . . . . . . . . . . . . . . . Liebert NXL 1100-1125kVA conduit entry points—SMS/1+N output layout . . . . . . . . . . . . . . . . Main components, 1+N multi-module or SMS with static bypass, 1100-1125kVA UPS . . . . . . . Conduit landing, 1100-1125kVA UPS 1+N multi-module or SMS with static bypass . . . . . . . . . Main components, 1100-1125kVA UPS N+1 multi-module without static bypass . . . . . . . . . . . . Outline drawing 1100-1125kVA UPS N+1 multi-module without static bypass . . . . . . . . . . . . . Liebert 1100-1125kVA, multi-module system, shipping split—Power wiring . . . . . . . . . . . . . . . Liebert NXL 1100-1125kVA, multi-module system, shipping split—Interconnections between inverter and bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Liebert NXL 1100-1125kVA, multi-module system, shipping split—Control wiring . . . . . . . . . . Liebert NXL 1100-1125kVA, single module system, shipping split—Power wiring . . . . . . . . . . . Liebert NXL 1100-1125kVA, single module system, shipping split—Interconnections between inverter and bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control wiring—Liebert NXL 1100-1125kVA, single module system, shipping split. . . . . . . . . . Conduit landing drawing 1100-1125kVA UPS N+1 multi-module without static bypass . . . . . . Terminal details 1100-1125kVA UPS, N+1 multi-module without static bypass. . . . . . . . . . . . . Busbar terminal details, 1100-1125kVA UPS, N+1 multi-module without static bypass . . . . . . Terminal details, 1100-1125kVA UPS, 1+N multi-module or SMS with static bypass . . . . . . . . Busbar terminal details, 1100-1125kVA UPS, 1+N multi-module or SMS with static bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Base detail drawing 1100-1125kVA UPS 1+ N multi-module or SMS with static bypass . . . . . . Base detail drawing 1100-1125kVA UPS N+1 multi-module without static bypass . . . . . . . . . . Single-input wire cabinet— 500 -800kVA only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optional Input Contact Isolator Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control wiring, Programmable Relay Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inverter overload data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rectifier overload data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bypass overload data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii 51 52 54 54 55 56 57 58 59 60 61 62 63 66 67 68 70 70 71 71 72 73 74 75 76 77 82 83 84 TABLES Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 17 Table 18 Table 19 Table 20 Table 21 Table 22 UPS input dry contacts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UPS control contacts with battery cabinet or module battery disconnect . . . . . . . . . . . . . . . . . . . UPS control contacts with global maintenance bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UPS control contacts to remote status panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parallel from UPS module Inter-Module Communication Board to other Inter-Module Communication Board in system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RIB UV coil, aux. contacts from UPS RIB CB interface board to remote CB1 . . . . . . . . . . . . . . . Remote IOB contacts from remote breaker to UPS IOB CB interface board . . . . . . . . . . . . . . . . Wire size, length for digital LBS connection of UPS Inter-Module Communication Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interconnects for 800kVA UPS single or 1+N module unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interconnects for 800KVA UPS Multi-Module Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interconnects for 1100-1125kVA UPS multi-module unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interconnects for 1100-1125KVA UPS single module unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Input Contact Isolator Board control wiring connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Programmable Relay Board pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Liebert NXL UPS specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current ratings—bypass input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current ratings—output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current ratings—rectifier input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current ratings—battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recommended conduit and cable sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recommended lug sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Recommended torque values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv 10 11 11 11 12 14 15 16 48 52 64 69 76 77 78 80 80 80 81 85 86 87 Important Safety Instructions IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation of your Liebert NXL UPS. Read this manual thoroughly, paying special attention to the sections that apply to your installation, before working with the UPS. Retain this manual for use by installing personnel. ! WARNING Risk of electrical shock. Can cause personal injury or death. This UPS has several circuits that are energized with high DC as well as AC voltages. Check for voltage with both AC and DC voltmeters before working within the UPS. Check for voltage with both AC and DC voltmeters before making contact. Only properly trained and qualified personnel wearing appropriate safety headgear, gloves, shoes and glasses should be involved in installing the UPS or preparing the UPS for installation. When performing maintenance with any part of the equipment under power, service personnel and test equipment should be standing on rubber mats. In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers or those approved for use in fighting electrical fires. Extreme caution is required when performing installation and maintenance. Special safety precautions are required for procedures involving handling, installation and maintenance of the UPS system. Observe all safety precautions in this manual before handling or installing the UPS system. Observe all precautions in the Operation and Maintenance Manual, SL-25425, before as well as during performance of all maintenance procedures. Observe all DC safety precautions before working on or near the DC system. ! WARNING Risk of heavy unit falling over. Improper handling can cause equipment damage, injury or death. Exercise extreme care when handling UPS cabinets to avoid equipment damage or injury to personnel. The UPS module weight is up to 23,000lb. (10,433kg). Locate center of gravity symbols and determine unit weight before handling each cabinet. Test lift and balance the cabinets before transporting. Maintain minimum tilt from vertical at all times. Slots at the base of the module cabinets are intended for forklift use. Base slots will support the unit only if the forks are completely beneath the unit. Read all of the following instructions before attempting to move, lift, or remove packaging from unit, or prepare unit for installation. ! WARNING Risk of electrical shock and fire. Can cause equipment damage, personal injury or death. Under typical operation and with all UPS doors closed, only normal safety precautions are necessary. The area around the UPS system should be kept free of puddles of water, excess moisture and debris. Only test equipment designed for troubleshooting should be used. This is particularly true for oscilloscopes. Always check with an AC and DC voltmeter to ensure safety before making contact or using tools. Even when the power is turned Off, dangerously high potential electric charges may exist at the capacitor banks and at the DC connections. All wiring must be installed by a properly trained and qualified electrician. All power and control wiring must comply with all applicable national, state and local codes. One person should never work alone, even if all power is disconnected from the equipment. A second person should be standing by to assist and to summon help in case of an accident. 1 Liebert® NXL™ Important Safety Instructions NOTE Materials sold hereunder cannot be used in the patient vicinity (e.g., use where UL, cUL or IEC 60601-1 is required). Medical applications such as invasive procedures and electrical life support equipment are subject to additional terms and conditions. NOTICE This unit complies with the limits for a Class A digital device, pursuant to Part 15 Subpart J of the FCC rules. These limits provide reasonable protection against harmful interference in a commercial environment. This unit generates, uses and radiates radio frequency energy and, if not installed and used in accordance with this instruction manual, may cause harmful interference to radio communications. Operation of this unit in a residential area may cause harmful interference that the user must correct at his own expense. Liebert® NXL™ 2 Mechanical Installation 1.0 MECHANICAL INSTALLATION 1.1 Introduction This section describes the requirements that must be taken into account when planning the positioning and cabling of the Liebert NXL uninterruptible power supply and related equipment. This chapter is a guide to general procedures and practices that should be observed by the installing personnel. The particular conditions of each site will determine the applicability of such procedures. ! WARNING Risk of electrical shock. Can cause injury or death. Special care must be taken when working with the batteries associated with this equipment. When they are connected together, the battery terminal voltage will exceed 400VDC and is potentially lethal. NOTE All equipment not referred to in this manual is shipped with details of its own mechanical and electrical installation. NOTICE Three-phase input supply required. The standard Liebert NXL UPS is suitable for connection to three-phase, four-wire (+ Earth) TN-C, TN-S, IT-G or IT-IG, or three-phase, three-wire plus ground IT-UG. If the unit is used with an IT power system, a 4-pole disconnect device must be included as part of building installation. NOTICE Do not apply electrical power to the UPS equipment before the arrival of the commissioning engineer. 1.2 Preliminary Checks Before installing the UPS, please carry out the following preliminary checks: • Visually examine the UPS equipment for transit damage, both internally and externally. Report any damage to the shipper immediately. • Verify that the correct equipment is being installed. The equipment supplied has an identification tag on the interior doors reporting the type, size and main calibration parameters of the UPS. • Verify that the UPS room satisfies the environmental conditions stipulated in the equipment specification, paying particular attention to the ambient temperature and air exchange system. 1.3 Environmental Considerations 1.3.1 UPS Room The UPS module is intended for indoor installation and should be located in a cool, dry, clean-air environment with adequate ventilation to keep the ambient temperature within the specified operating range (see Environmental Parameters in Table 15). The Liebert NXL UPS is cooled with the aid of internal fans. To permit air to enter and exit and prevent overheating or malfunctioning, do not cover the ventilation openings. NOTE To ensure proper airflow, the unit must be installed only on a solid surface made of a non-combustible material, such as concrete. The Liebert NXL UPS is equipped with air filters located behind the front doors. A schedule for inspection of the air filters is required. The period between inspections will depend upon environmental conditions. When bottom entry is used, the conduit plate must be installed. NOTE The UPS is suitable for mounting on concrete or other non-combustible surface only. 3 Liebert® NXL™ Mechanical Installation 1.3.2 Storage Should the equipment not be installed immediately, it must be stored in a room for protection against excessive humidity and/or heat sources (see Environmental Parameters in Table 15). 1.4 Positioning The cabinet is structurally designed to handle lifting from the base. Access to the power terminals, auxiliary terminal blocks and power switches is from the front. The door can be opened to give access to the power connection bars, auxiliary terminal blocks and power isolators. Front door can be opened at 180 degrees, and interior doors can be removed for more flexibility in installations. NOTE The UPS must be placed a solid surface. There must be no openings in the surface except those required for conduit landing areas. All provided kick plates must be installed. 1.4.1 Moving the Cabinets The route to be travelled between the point of arrival and the unit’s position must be planned to make sure that all passages are wide enough for the unit and that floors are capable of supporting its weight (for instance, check that doorways, lifts, ramps, etc. are adequate and that there are no impassable corners or changes in the level of corridors). Ensure that the UPS weight is within the designated surface weight loading (kg/cm2) of any handling equipment. For weight details, see Table 15. The UPS can be handled with a forklift or similar equipment. Ensure any lifting equipment used in moving the UPS cabinet has sufficient lifting capacity. When moving the unit by forklift, care must be taken to protect the panels. Do not exceed a 15-degree tilt with the forklift. Bottom structure will support the unit only if the forks are completely beneath the unit. Handling with straps is not authorized. ! WARNING Risk of heavy unit falling over. Improper handling can cause equipment damage, injury or death. Because the weight distribution in the cabinet is uneven, use extreme care while handling and transporting. Take extreme care when handling UPS cabinets to avoid equipment damage or injury to personnel. The UPS module weight is up to 23,000lb (10,433kg). Locate center of gravity symbols and determine unit weight before handling each cabinet. Test lift and balance the cabinets before transporting. Maintain minimum tilt from vertical at all times. NOTICE Risk of improper lifting. Can cause damage to front and rear panels. Remove the front and rear panels before lifting the 1100-1125kVA Liebert NXL unit. Failure to remove these panels may cause them to be damaged when the UPS is lifted. 1.4.2 Clearances The Liebert NXL has no ventilation grilles at either side or at the rear of the UPS. Clearance around the front of the equipment should be sufficient to enable free passage of personnel with the doors fully opened. It is important to leave a distance of 24in (610mm) between the top of the UPS and any overhead obstacles to allow the module to be serviced and to permit adequate circulation of air coming out of the unit. Liebert® NXL™ 4 Mechanical Installation 1.4.3 Raised-Floor Installations If the equipment is to be located on a raised floor, it should be mounted on a pedestal suitably designed to accept the equipment point loading. Refer to the base view to design this pedestal. The top of the pedestal must be solid. NOTE The UPS must be placed on a solid surface. There must be no openings in the surface except those required for conduit landing areas. All provided kick plates must be installed. 1.4.4 Kick Plate Installation Kick plates must be installed. If the unit is to be installed in a position that does not permit access to rear kick plates, then the kick plates must be installed before the unit is placed in its final position. 1.4.5 Special Considerations for 1+N Parallel Systems Consider the grounding configuration of your system before finalizing module placement See 2.6 Configuring Neutral and Ground Connections. Emerson Network Power recommends matching the impedance in the bypass path of paralleled systems as closely as possible. The impedance mismatch can be minimized by controlling the wiring length of each unit. The design and the layout of the UPS system and associated panels and cabling should be examined closely to ensure that cable lengths and impedances are closely matched. The Liebert 1+N UPS module is supplied with a sharing reactor to minimize the impact of cable impedance mismatch. The cabling impedance must be carefully controlled to ensure good bypass current sharing. For Liebert NXL Systems, the cabling impedances must be within 10% from maximum to minimum. If the cabling impedances need to be greater than 10%, contact your Emerson representative to calculate whether the system will result in an overload condition when operating on bypass. When bringing the 1+N system online for the first time or after removing one unit, Emerson recommends checking the bypass current mismatch. To check the bypass current mismatch: 1. Place a load on the bypass of each UPS module. 2. View the output current of each unit. The accuracy of the currents displayed on the UPS module is sufficient for this check. If the mismatch is greater than 10%, the bypass impedances must be balanced or the load must be limited to less than the maximum rating. 1.5 System Composition A UPS system can comprise a number of equipment cabinets, depending on the individual system design requirements: e.g., UPS cabinet, battery cabinet, maintenance bypass cabinet. In general, all the cabinets used in a particular installation are of the same height. Refer to the drawings provided in 4.0 - Installation Drawings for the positioning of the cabinets as shown in Figure 1. 5 Liebert® NXL™ Mechanical Installation 1.6 Cable Entry Cables can enter the UPS cabinet from bottom or top into the Input/Output (I/O) section of the unit; see the figures in 4.0 - Installation Drawings. Figure 1 Cabinet arrangement—Liebert NXL, battery cabinets, maintenance bypass cabinet If the cabinets are to be bolted together, the side panels and hangers must be removed before beginning. Liebert NXL UPS Note: If a maintenance bypass cabinet is used, it must be installed on the right side of the Liebert NXL UPS If the cabinets are to be bolted together, the side panels and hangers must be removed before beginning. Additional Battery Cabinet(s) (Matching) Additional Battery Cabinet(s) (Matching) Battery Cabinet (Matching) Liebert NXL UPS Maintenance Bypass Cabinet (Matching) Battery Cabinet (Matching) Liebert NXL UPS Liebert NXL UPS Liebert NXL UPS Note: For 625kVA installations, the battery cabinets can mount to left of UPS and cabling be routed internally. For 800-1125kVA installations, the battery cabinets can be bolted to the module on either side, but the power cables must be routed externally to the DC input section. Liebert® NXL™ 6 Maintenance Bypass Cabinet (Matching) Battery Cabinet (Matching) Additional Battery Cabinet(s) (Matching) Note: Battery cabinets for 625-1125kVA UPS models can be bolted to the right of the UPS. However, the cabling must be routed externally. UPS Electrical Installation 2.0 UPS ELECTRICAL INSTALLATION This chapter provides guidelines for qualified installers who must have knowledge of local wiring practices pertaining to the equipment to be installed. ! WARNING Risk of electrical shock. Can cause injury or death. The UPS contains high DC as well as AC voltages. Check for voltage with both AC and DC voltmeters before working within the UPS. Only properly trained and qualified personnel wearing appropriate safety headgear, gloves, shoes and glasses should be involved in installing the UPS or preparing the UPS for installation. 2.1 External Protective Devices For safety, it is necessary to install circuit breakers in the input AC supply and external battery system. Given that every installation has its own characteristics, this section provides guidelines for qualified installation personnel with knowledge of operating practices, regulatory standards and the equipment to be installed. External overcurrent protection must be provided. See Figures 66, 67 and 68 for overload capacity. 2.2 Power Cables The UPS requires both power and control cabling. All control cables, whether shielded or not, should be run separately from the power cables in metal conduits or metal ducts that are electrically bonded to the metalwork of the cabinets to which they are connected. The cable design must comply with the voltages and currents in Tables 16 through 19, follow local wiring practices and take into consideration the environmental conditions (temperature and physical support media), room temperature and conditions of installation of the cable and system’s overload capacity (see 5.0 - Specifications). ! WARNING Risk of electrical shock. Can cause injury or death. Before cabling the UPS, ensure that you are aware of the location and operation of the external isolators that connect the UPS input/bypass supply to the power distribution panel. Check that these supplies are electrically isolated, and post any necessary warning signs to prevent their inadvertent operation. When sizing battery cables, a maximum volt drop of 2VDC is permissible at the current ratings given in Table 19. The following are guidelines only and are superseded by local regulations and codes of practice where applicable: • Take special care when determining the size of the neutral cable (grounded conductor), because current circulating on the neutral cable may be greater than nominal current in the case of nonlinear loads. Refer to the values in Table 15. • The grounding conductor should be sized according to the fault rating, cable lengths, type of protection, etc. The grounding cable connecting the UPS to the main ground system must follow the most direct route possible. • Consideration should be given to the use of paralleled smaller cables for heavy currents, as this can ease installation considerably. • AC and DC cables must be run in conduits according to local codes, national codes and standard best practices. This will prevent creation of excess EMI fields. 7 Liebert® NXL™ UPS Electrical Installation 2.3 Sizing the Input Breaker feeding a Liebert NXL UPS Nominal input current (considered continuous) is based on full-rated output load. Maximum current includes nominal input current and maximum battery recharge current (considered noncontinuous). Continuous and noncontinuous current are defined in the NEC. The Rectifier Input Feed Breaker must be set to withstand the Liebert NXL transformer inrush of up to eight times the nominal current. Maximum input current is controlled by the current limit setting, which is adjustable. Values shown are for maximum current limit. If a smaller input feed breaker is used, the input current limit can be adjusted; see your Emerson representative for more information. The input current limit should not be set less than 105% of the current needed to support the inverter at full load for normal operation. This results in sufficient power to recharge the battery in a reasonable time and to operate over the published input voltage range. 2.3.1 Power Cable Connection Procedure The rectifier input, bypass, output and battery power cables (all require lug-type terminations) are connected to busbars in the I/O sections (refer to 4.0 - Installation Drawings). Equipment Ground The equipment ground busbar is in the I/O sections as shown in (refer to 4.0 - Installation Drawings). The grounding conductor must be connected to the ground busbar and bonded to each cabinet in the system. All cabinets and cabling should be grounded in accordance with local regulations. NOTE Proper grounding reduces problems in systems caused by electromagnetic interference. ! WARNING Failure to follow adequate grounding procedures can result in electric shock hazard to personnel, or the risk of fire, should a ground fault occur. All operations described in this section must be performed by properly trained and qualified electricians or technical personnel. If any difficulties are encountered, contact Emerson Network Power. See the back page of this manual for contact information. The grounding and neutral bonding arrangement must be in accordance with local and national codes of practice. Once the equipment has been positioned and secured, connect the power cables as described below (refer to the appropriate cable connection drawing in 4.0 - Installation Drawings): 1. Verify that the UPS equipment is isolated from its external power source and all the UPS power isolators are open. Check that these supplies are electrically isolated and post any necessary warning signs to prevent their inadvertent operation. 2. Open exterior and interior panels on the front of the I/O sections. 3. Connect the ground and any necessary main bonding jumper to the equipment ground busbar located in the I/O sections. 4. Make power connections and tighten the connections to the proper torque. Ensure correct phase rotation. ! WARNING Risk of electrical shock. Can cause injury or death. If the load equipment will not be ready to accept power on the arrival of the commissioning engineer, ensure that the system output cables are safely isolated at their termination. ! WARNING Risk of electrical shock. Can cause injury or death. When connecting the cables between the battery extremities to the circuit breaker, always connect the circuit breaker end of the cable first. Liebert® NXL™ 8 UPS Electrical Installation 5. For control connection details, see 2.4 - Control Cable and Communication. NOTE If fault bracing brackets were removed during installation, they MUST be replaced. 6. Close and secure the interior and exterior doors. 7. 625-800kVA Only—Attach the cabinet grounding plates to the top of the UPS at each shipping split. See Figure 2. 8. Attach the kick plates and filters to the bottom of the unit. See Figure 3. Figure 2 Cabinet grounding plates Note location of larger cutouts. Orient ground plate as shown. A Detail A Installed at Each Shipping Split Figure 3 Mounting Hardware (Supplied) Kick plate and filter locations Kickplate G Kickplate REAR D FRONT Kickplate Kickplate Install Factory-Supplied DETAIL D Bolt, Lockwasher and Washer, 4 Places, Front Side DETAIL E E F Install Factory-Supplied Bolt, Lockwasher and Washer, 2 Places Each Side DETAIL G Install Factory-Supplied Bolt, Lockwasher and Washer, 2 Places, Each Side Install Factory-Supplied Bolt, Lockwasher and Washer, 4 Places, Rear Side NOTE Kick plates must be installed. If the unit is to be installed in a position that does not permit access to rear kick plates, then the kick plates must be installed before the unit is placed in its final position. Figure 4 Low-voltage cable installation—top entry REMOVE PLATES FLIP PLATES INSTALL Low-voltage cables can be install through the top of each unit. The entry conduit landing plate is shipped inverted. To install, remove conduit plate, flip and reinstall. Removal of side plate is for access to pull wires. 9 Liebert® NXL™ UPS Electrical Installation 2.4 Control Cable and Communication Based on your site’s specific needs, the UPS may require auxiliary connections to manage the battery system (external battery circuit breaker), communicate with a personal computer or provide alarm signaling to external devices, or for Remote Emergency Power Off (REPO). The External Interface Board, arranged for this purpose, is next to the option box in the Rectifier section (refer to 4.0 Installation Drawings). The contacts are rated for 250VAC @ 2A. Figure 5 External Interface Board connections layout MAINT BYP ENABLE TB0821 ACT FILT TB035 CNTL P0831 P66C P99C P0832 AUX S PARE TEMP P0801 BATT GND FLT TB0815 EXTERNA L CAN MOB TB0830 TB0811 MIB ACT FILT STATUS TB0810 TB0816 RIB ON GEN P0808 TB0823 TB0829 EPO STATUS OPT PS TB1154B EXTERNA L CAN INT BATT CAN TB1154A EXT BATT CAN BYP CNTL TB0817 BIB RECT CNTL J5 TB0820 TB0818 REPO FORM C KEY STATUS INV CNTRLN J4 REPO BATT MTR TB1156 OP TB0826 TB0824 2.4.1 TB0819 MBB TB0812 TB0825 LBS VO LTAGE TB0813 Dry Contacts NOTE If connection to more than one module is required, use a separate, isolated contact for each module. Table 1 UPS input dry contacts Item Remote EPO Input Form C On Generator Input Form C Liebert® NXL™ Terminal Block TB0824 TB0816 Pin Connects to (Description of External Item) 1 REPO Switch, normally open contact 2 REPO Switch, common contact 3 REPO Switch, normally closed contact, set jumper J5: 1-2 to enable, 2-3 to disable 1 On Generator switch, closed = On Generator 2 On Generator switch, common 3 On Generator switch, closed = Not On Generator 10 Wire Size/ Max Length 14AWG/ 500ft. (150m) UPS Electrical Installation Table 2 UPS control contacts with battery cabinet or module battery disconnect Terminal Block Item CAN Bus and 24V Power Supply Table 3 Connects to (Description of External Item) Pin TB1154A 1 Battery Interface Board TB1154-1 2 Battery Interface Board TB1154-2 3 Battery Interface Board TB1154-3 4 Battery Interface Board TB1154-4 Wire Size/ Max Length 18 AWG 1000ft. (300m) UPS control contacts with global maintenance bypass Terminal Block Item Maintenance Isolation Breaker (MIB) Form C 1 TB0811 Maintenance Bypass Breaker (MBB) Form C 1 Maintenance Bypass Enable Form C 1 TB0813 TB0821 Remote EPO Input 1 TB0825 Key Status Input Form C 1, 3 TB0820 Module Output Breaker (MOB) Form C 2 TB0815 Connects to (Description of External Item) Pin 1 CB aux. contact, closed = CB is closed 2 CB aux. contact, common 3 CB aux. contact, closed = CB is open 1 CB aux. contact, closed = CB is closed 2 CB aux. contact, common 3 CB aux. contact, closed = CB is open 1 Maintenance Bypass Cabinet, closed = load not on inverter 2 Maintenance Bypass Cabinet, common 3 Maintenance Bypass Cabinet, closed = load on inverter 1 REPO Switch, normally open contact 2 REPO Switch, common contact 1 Key status switch, closed = key removed 2 Key status switch, common 3 Key status switch, closed = key inserted 1 CB aux. contact, closed = CB is closed 2 CB aux. contact, common 3 CB aux. contact, closed = CB is open Wire Size/ Max Length 14AWG/500ft. (150m) 14AWG/500ft. (150m) 14AWG/500ft. (150m) 14AWG/500ft. (150m) 14AWG/500ft. (150m) 14AWG/500ft. (150m) 1. For 1+N systems with a maintenance Bypass, these auxiliary contacts must be run to each module from an isolated source. 2. For 1+N systems, these breaker Aux contacts go to the UPS that they are associated with. 3. Key Status Input can be either Form-C, N.O. or N.C. contact Table 4 UPS control contacts to remote status panel Item CAN Bus and 24V Power Supply Terminal Block TB0829 Pin 1 2 3 4 Connects to (Description of External Item) Remote Status Panel TB-2 Remote Status Panel TB-1 Remote Status Panel TB-3 Remote Status Panel TB-4 11 Wire Size/ Max Length 18AWG/1000ft. (300m) Liebert® NXL™ UPS Electrical Installation 2.4.2 Multi-Module Communication Paralleling cables that connect the module to the system are connected to terminals P3101 and P3103 on the Inter-Module Communication (IMC) board (refer to 4.0 - Installation Drawings). Table 5 Parallel from UPS module Inter-Module Communication Board to other Inter-Module Communication Board in system Terminal Designation From To Signal Name Max Length Primary Connections P3101-1 P3101-1 Share CAN +24V P3101-2 P3101-2 Share CAN common P3101-3 P3101-3 System CAN +24V P3101-4 P3101-4 System CAN common P3101-5 P3101-5 SER synch CAN+24V P3101-6 P3101-6 SER synch CAN common P3101-7 P3101-7 Ground - Drain Wire P3101-14 P3101-14 Ground P3101-8 P3101-8 PWM synch CAN +24V P3101-9 P3101-9 PWM synch CAN common P3101-10 P3101-10 MMS synch CAN +24V P3101-11 P3101-11 MMS synch CAN common 1000ft. (300m) Redundant Connections P3103-1 P3103-1 Redundant share CAN +24V P3103-2 P3103-2 Redundant share CAN common P3103-3 P3103-3 Redundant system CAN +24V P3103-4 P3103-4 Redundant system CAN common P3103-5 P3103-5 Redundant SER synch CAN +24V P3103-6 P3103-6 Redundant SER synch CAN common P3103-7 P3103-7 Ground - Drain Wire P3103-14 P3103-14 Ground P3103-8 P3103-8 Redundant PWM synch CAN +24V P3103-9 P3103-9 Redundant PWM synch CAN common P3103-10 P3103-10 Redundant MMS synch CAN +24V P3103-11 P3103-11 Redundant MMS synch CAN common 1. 2. 3. 4. 5. 1000ft. (300m) Belden 810x or Belden 89901 cables are the only approved cables. Belden 89901 cable can be used for underground installations. If using multiple parallel cables for each run, all cables must be run in the same conduit. Each cable group should be run in a separate grounded conduit to ensure redundancy. The maximum lengths must include all the parallel cables from the first module to the last module. The primary and redundant cable lengths can be counted separately. 6. The ground pins on the Inter-Module Communication Board (Pins 7 and 14) are connected together on the board. If using cable with only one (1) drain wire, then connect to the ground to Pin 7. 7. Care must be taken so drain wire does not touch any other component in module. 8. Attach control wires to side of control door where Inter-Module Board (IMC) is attached. Do not run wires across IMC board. Liebert® NXL™ 12 UPS Electrical Installation Figure 6 Inter-Module Communication Board wiring diagram—Multi-modules P3103 IMC 02-806730-xx IMC 02-806730-xx P3101 UPS 1 2.4.3 P3103 IMC 02-806730-xx P3101 P3103 P3101 UPS 3 UPS 2 Remote Input Breaker (RIB) For systems that use Remote Input Breakers (RIB), the controls for the Aux contacts, UVR, Motor Operator (optional) and voltage sense will go between the Remote breaker and the UPS Input I/O section. See Figure 7. Figure 7 Remote Input Breaker diagram Inside Switchgear Inside UPS Cabinet E A To Customer Input Terminals B C 1 1 1 1 10A 10A 10A RIB TB1 2 2 2 RIB-1 2 V_IN_R_A TB1-1 IN_LINE_A V_IN_R_B TB1-2 IN_LINE_B V_IN_R_C TB1-3 IN_LINE_C LINE LOAD A A INPUT EMI FILTER B B IN_LOAD_A IN_LOAD_B IN_LOAD_C C C 120-240VAC (supplied by swichgear vendor) RCB1 Electrical Operator Close TB1102 RIB 5_MTR_OP_CLOSE Circuit Breaker Interface Board 02-806711-01 2_MTR_OP_ENABLE 120-240VAC TB1101 5 CB1_COIL RIB UVR Coil (48VDC) 4 CB1_COIL_RTN 3_CB1_NO (CB CLOSED ) 2_CB1_NC (CB OPEN ) RIB Status Contacts 1 1_CB1_COM Fuses should be 10A class CC or J type time delay fuse 13 2 Electrical operator power provided by switchgear vendor and shall be powered from line side of RIB Liebert® NXL™ UPS Electrical Installation RIB must be Listed UL 489 (Molded Case Circuit Breaker) or UL 1066 (Low Voltage AC Power Circuit Breaker) that are required to be used in UL-listed switchgear or switchboards. The circuit breaker for 1100-1125kVA systems must have a short-time rating not exceeding 600V at 200K Amperes for 5 cycles; for systems below 1100-1125kVA: 600V at 150K Amperes for 5 cycles. See Table 16 for required current ratings. Table 6 RIB UV coil, aux. contacts from UPS RIB CB interface board to remote CB1 Terminal Designation From Remote Breaker Contacts To Signal Name TB1101-1 RIB aux. common TB1101-2 RIB aux. N.C. (closed = CB is open) TB1101-3 RIB aux. N.O. (closed = CB is closed) TB1101-4 RIB trip coil (-) TB1101-5 RIB trip coil (+) Wire Size/ Max Length #14AWG/ 500ft. (150m) Remote RIB motor operator control contacts from remote breaker to UPS RIB CB interface board (optional) Remote Breaker Motor Operator Contacts TB1102-2 AC line TB1102-5 Motor operator close #14AWG/ 500ft. (150m) Remote RIB voltage sense from remote breaker to UPS Remote Breaker Voltage Sense 2.4.4 TB1-1 Voltage sense PH A TB1-2 Voltage sense PH B TB1-3 Voltage sense PH C #14AWG/ 500ft. (150m) Inverter Output Breaker (IOB) For systems that use Inverter Output Breakers (IOB), the controls for the Aux contacts, UVR, Motor Operator (optional) and voltage sense will go between the Remote breaker and the UPS Output I/O section. See Figure 8. IOB must be Listed UL 489 (Molded Case Circuit Breaker) or UL 1066 (Low Voltage AC Power Circuit Breaker) that are required to be used in UL-listed switchgear or switchboards. The circuit breaker for 1100-1125kVA systems must have a short-time rating not exceeding 600V at 200K Amperes for 5 cycles; for systems below 1100-1125kVA: 600V at 150K Amperes for 5 cycles. Liebert® NXL™ 14 UPS Electrical Installation Figure 8 Remote Output Breaker diagram Inside Switchgear Inside UPS Cabinet E A To UPS Output Customer Connections B C 1 1 1 1 5A 5A 5A IOB 2 2 2 IOB-1 TB2 V_CB_A TB2-1 OUT_LINE_A V_CB_B TB2-2 OUT_LINE_B V_CB_C TB2-3 OUT_LINE_C TB2-4 OUT_LINE_N N 2 LINE LOAD A A OUTPUT EMI FILTER B B C C N N OUT_LOAD_A OUT_LOAD_B OUT_LOAD_C OUT_LOAD_N 120 -240 Vac (supplied by switchgear vendor ) IOB Electrical Operator Close Circuit Breaker Interface Board 02-806711 -01 TB1102 IOB-x 5_MTR_OP_CLOSE 2_MTR_OP_ENABLE 120 -240 Vac TB1101 5 CB2_COIL IOB UVR Coil (48VDC) 4 CB2_COIL_RTN 3_CB2_NO (CB CLOSED ) 2_CB2_NC (CB OPEN ) IOB Status Contacts 1 1_CB2_COM Fuses should be 5A class CC or J type time delay fuse 2 Electrical operator power provided by switchgear vendor and shall be powered from UPS side of IOB See Table 17 for required current ratings. Table 7 Remote IOB contacts from remote breaker to UPS IOB CB interface board Terminal Designation From Remote Breaker Contacts To Signal Name TB1101-1 IOB aux. common TB1101-2 IOB aux. N.C. (closed = CB is open) TB1101-3 IOB aux. N.O. (closed = CB is closed) TB1101-4 IOB trip coil (-) TB1101-5 IOB trip coil (+) Wire Size/ Max Length #14AWG/ 500ft. (300m) Remote IOB contacts from remote breaker to UPS IOB CB interface board Remote Breaker Motor Operator Contacts TB1102-2 AC line TB1102-5 Motor operator close #14AWG/ 500ft. (300m) Remote IOB contacts from remote breaker to UPS IOB CB interface board Remote Breaker Voltage Sense TB1-1 Voltage sense PH A TB1-2 Voltage sense PH B TB1-3 Voltage sense PH C 15 #14AWG/ 500ft. (300m) Liebert® NXL™ UPS Electrical Installation 2.5 Digital LBS The Load Bus Sync interface enables independent UPS units to remain in sync when operating on battery or when supplied by unsynchronized input sources. Digital LBS cables that connect the module to the system are connected to terminals P3108 and P3109 on the Inter-Module Communication (IMC) board. See Figure 9. Table 8 Wire size, length for digital LBS connection of UPS Inter-Module Communication Boards Terminal Designation From To Signal Name Wire Size/ Max Length Digital LBS from UPS Inter-Module Communication Board to other UPS Inter-Module Communication Board P3108-1 P3108-1 LBS SYNCH CANH P3108-2 P3108-2 LBS SYNCH CANL P3108-3 P3108-3 GROUND - DRAIN WIRE 3000ft (900m) Redundant Digital LBS from UPS Inter-Module Communication Board to Other UPS Inter-Module Communication Board P3109-1 P3109-1 REDUNDANT LBS SYNCH CANH P3109-2 P3109-2 REDUNDANT LBS SYNCH CANL P3109-3 P3109-3 GROUND - DRAIN WIRE 1. 2. 3. 4. 5. 6. Figure 9 3000ft (900m) Belden 810x or Belden 89901 cables are the only approved cables Each cable group should be run in a separate, grounded conduit to ensure redundancy. The maximum lengths must include all the LBS cables from the first module to the last module. The primary and redundant cable lengths can be counted separately. Belden 89901 cable can be used for underground installations. Attach the control wire to the side of control door where the Inter-Module Board (IMC) is attached. Do not run the wire across IMC board. Inter-Module Communication Board wiring diagram—Digital LBS IMC 02-806730-xx UPS 1 Liebert® NXL™ P3108 P3109 IMC 02-806730-xx UPS 2 16 P3108 P3109 IMC 02-806730-xx UPS 3 P3108 P3109 UPS Electrical Installation 2.6 Configuring Neutral and Ground Connections Improper grounding is the largest single cause of UPS installation and startup problems. Grounding techniques vary significantly from site to site, depending on several factors. Proper grounding should be based on the appropriate NEC sections, but safe and proper equipment operation requires further enhancements. The following pages detail recommendations for grounding various system configurations to ensure optimal UPS system performance. NOTE These UPS modules are equipped with input isolation transformers. However, these transformers have no effect upon any system grounding considerations. These modules will be grounded exactly as shown in Figures 10 through 13. ! CAUTION The UPS ground lug must be solidly connected to the service entrance ground by an appropriately sized wire conductor per the NEC. Each conduit or raceway containing phase conductors must also contain a ground wire, both for UPS input and output, which are solidly connected to the ground terminal at each termination point. Conduit-based grounding systems tend to degrade over time. Therefore, using conduit as a grounding conductor for UPS applications may degrade UPS performance and cause improper UPS operation. 2.6.1 Four-Wire Input connections The UPS module bypass input is connected to a solidly grounded source. In this configuration, the UPS module is not considered a separately derived source. The UPS module output neutral is solidly connected to the bypass source neutral, which is bonded to the grounding conductor at the source equipment. Figure 10 Grounding diagram—Four-wire single-module systems Source UPS N N G G 17 To connect equipment BPSS Liebert® NXL™ UPS Electrical Installation Figure 11 Grounding diagram—Four-wire multi-module systems Switchgear BPSS N Source G To connect equipment UPS #1 UPS #2 N BPSS G N G UPS #3 BPSS 2.6.2 N N G G Three-Wire Input connections This configuration must NOT be used when single-phase loads are directly connected to the UPS. The UPS output is considered a separately derived source. The UPS module neutral is bonded to the UPS ground and connected to a local grounding electrode in accordance with the NEC. Please note that whenever the UPS module transfers to or from bypass, two AC sources (UPS output and bypass) are briefly connected together and circulating current must flow. In this configuration, the current flows through the ground path, possibly tripping ground fault interrupters (GFIs) and distorting the output voltage waveform. Proper adjustment of ground fault interrupters is necessary to avoid unwanted tripping. The time delay should be set to at least 0.2 seconds to prevent tripping when the UPS performs a transfer or retransfer operation. CAUTION Failure to set the ground fault interrupters properly could cause loss of power to the critical load. Liebert® NXL™ 18 UPS Electrical Installation Figure 12 Grounding diagram—Three-wire single-module systems Source UPS N N G G To connect equipment BPSS Switchgear UPS #1 N Source G To connect equipment Figure 13 Grounding diagram—Three-wire multi-module systems N UPS #2 G N G Note: Grounding for 1+N systems is wired exactly the same UPS #3 19 N N G G Liebert® NXL™ UPS Electrical Installation 2.6.3 Preferred Grounding Configuration, Battery Systems Open-rack battery systems, depending on local code requirements and customer preference, are normally: • Floating (ungrounded) OR • Center-tapped and floating Battery cabinet systems must be connected as floating (ungrounded) systems. Center-tapped or grounded battery systems are not possible with battery cabinet systems. Whether the battery system is open-rack or cabinet, the metal rack parts or cabinet must be grounded to the UPS module ground bus. 2.6.4 Multi-Module Systems For both N+1 and 1+N systems, the neutrals of all UPS modules in the system must be connected together inside the switchgear or parallel cabinet. The neutral conductors must be rated for 20% of phase conductor current minimum. Site and load conditions will determine if larger neutrals are required. For Multi-Module systems using a 3-wire bypass, the Neutral-Ground bond must be made at the common neutral connection point in the switchgear or parallel cabinet. 2.6.5 High-Resistance Ground Systems The Liebert NXL is compatible with high-resistance ground systems. See your local Emerson representative for details. Liebert® NXL™ 20 Optional Equipment 3.0 OPTIONAL EQUIPMENT 3.1 Single-Module System Options 3.1.1 Battery Temperature Sensor The optional external battery temperature sensor kit, supplied separately from the battery circuit breaker, contains one probe and one temperature transport board. 3.1.2 Matching Liebert NXL Battery Cabinet The optional matching Liebert NXL Battery Cabinet can be used to obtain the desired autonomy time. The battery cabinets are designed to be either attached to the UPS or separate from the UPS (for details, see the Liebert NXL Battery Cabinet installation manual, SL-25430, available at Emerson Network Power’s Liebert Web site: www.liebert.com). 3.1.3 Load Bus Synch An optional Load Bus Synch (LBS) system can be used to synchronize two Liebert NXL UPS units or a Liebert NXL UPS to a Liebert Series 610 UPS. 3.1.4 Remote Alarm Status Panel The remote alarm status panel has LED alarm lights. An audible alarm sounds upon any alarm condition. The surface- or flush-mounted NEMA 1 enclosed panel indicates: Load on UPS, Load on Bypass, Battery Discharging, Low Battery Warning, Overload Warning, Ambient Overtemp Warning, UPS Alarm Condition, New Alarm Condition (For a Second UPS Alarm Condition). 3.2 Communication and Monitoring • • • • • • 3.2.1 Liebert IntelliSlot® Web Card - SNMP/HTTP Network Interface Card Liebert IntelliSlot 485 Web Card - Modbus, J-bus, IGM Net Remote Monitoring Services IntelliSlot Card RS485/422 Protocol Converter IntelliSlot Card Programmable Relay Board Input Contact Isolator Board Alber Monitoring System The matching Liebert NXL Battery Cabinet allows installing an optional Alber Battery monitoring system in the cabinet. The Alber Battery Monitoring by Liebert continuously checks all critical battery parameters, such as cell voltage, overall string voltage, current and temperature. Automatic periodic tests of internal resistance of each battery will verify the battery’s operating integrity. Additional capabilities include automatic internal DC resistance tests and trend analysis, providing the ability to analyze performance and aid in troubleshooting. 21 Liebert® NXL™ Installation Drawings 4.0 INSTALLATION DRAWINGS Figure 14 Main components, 625kVA Liebert NXL, N+1 multi-module unit without static bypass Liebert IntelliSlot Housings Module Output Circuit Breaker (CB2) HMI Screen Inter-Module Communication Board (IMC) (behind door) EMO Button (Optional) Main Input Circuit Breaker (CB1) FRONT DOORS REMOVED CB2/IOB Circuit Breaker Board Option Box (6 Slots) DC Input Output Busbars External Interface Board (EIB) Input Busbars Neutral Input Ground Output Ground CB1/RIB Circuit Breaker Board Liebert® NXL™ DOORS AND INNER SKINS REMOVED 22 Installation Drawings Figure 15 Main components, 625kVA Liebert NXL UPS, SMS and 1+N multi-module unit with static bypass LIEBERT INTELLISLOT HOUSINGS INTER-MODULE COMMUNICATION BOARD (LOCATED BEHIND HMI SCREEN) MODULE OUTPUT CIRCUIT BREAKER (CB2) HMI SCREEN KEYLOCK OR EMO BUTTON (OPTIONAL) BACKFEED CIRCUIT BREAKER (BFB) MAIN INPUT CIRCUIT BREAKER (CB1) FRONT DOORS REMOVED OPTION BOX (6 SLOTS) CB2/IOB CIRCUIT BREAKER INTERFACE BOARD OUTPUT BUSBARS DC INPUT BYPASS BUSBARS EXTERNAL INTERFACE BOARD (EIB INPUT BUSBARS INPUT GROUND CB1/RIB CIRCUIT BREAKER INTERFACE BOARD DOORS AND INNER SKINS REMOVED 23 Liebert® NXL™ Installation Drawings Figure 16 Outline drawing, 625kVA Liebert NXL, N+1 multi-module unit without static bypass Control Cable Entry / Exit Rectifier / DC Cable Entry Bypass \ Output Cable Exit. 12.3 [312] 17.7 [449] 14.8 [376] .0 (0) 2.1 [53] B 19.1 [486] 3.3 [85] 24.6 [626] .0 (0) 1.6 [40] 15.2 [385] 109.9 (2791) Outer Edge Corner Post Section A-A Bottom View .0 (0) 14.4 [367] Front Most Edge Of Frame 17.6 [447] Rectifier / DC Cable Entry .6 [15] Panel Width 10.6 [269] 4.1 [105] 11.6 [294] 71.6 [1819] 23.6 [600] 0 15.8 [402] 16.6 [423] 3.7 [94] Bypass \ Output Cable Exit Control Cable Entry \ Exit Top View 125 (3175) 39.4 (1000) Rectifier Center of Gravity Inverter Center of Gravity 76.8 [1950] 31.5 [800] 24.6 [625] Left Side View 31.5 [800] A 36.3 [922] 62.4 [1585] Rectifier Split (Part A) 26.0 [660] 62.4 [1585] Inverter Split (Part B) A 23.8 [605] Right Side View Front View NOTES 1. All dimensions are in inches (mm). 2. 24" (610) minimum clearance above unit required for air exhaust and maintenance. 3. Keep cabinet within 15 degrees of vertical. 4. Top and bottom cable entry available through removable access plates. Remove, punch to suit conduit size and replace. Liebert® NXL™ Detail B 24 5. Unit bottom is structurally adequate for forklift handling. 6. Depth dimension includes front door and rear panel. 7. Width dimensions include side panels. Subtract 1.4" (35mm) when removing both side panels. 25 LEFT SIDE VIEW 24.6 [625] 31.5 [800] A RECTIFIER CENTER OF GRAVITY RECTIFIER / DC CABLE ENTRY 71.6 [1819] 17.6 [447] 3.7 [94] FRONT VIEW 29.1 [739] 140.5 [3568] .0 (0) 11.9 [302] 34.3 [871] 2.1 [53] 14.8 [376] 3.3 [85] A 39.4 [1000] 126.8 [3220] 34.1 [866] 76.8 [1950] FRONT MOST EDGE OF FRAME .0 (0) DETAIL B .0 (0) 9.2 [233] 1.6 [40] 34.3 [872] .6 [15] PANEL WIDTH BYPASS \ OUTPUT CABLE EXIT. OUTER EDGE CORNER POST SECTION A-A BOTTOM VIEW 4.1 [105] 15.2 [385] RIGHT SIDE VIEW 23.8 [605] 24.6 [626] B 19.1 [486] CONTROL CABLE ENTRY / EXIT .0 (0) INVERTER CENTER OF GRAVITY BYPASS \ OUTPUT CABLE EXIT 78.0 [1981] INVERTER SPLIT (PART B) CONTROL CABLE ENTRY \ EXIT TOP VIEW 36.3 [922] 62.5 [1587] RECTIFIER SPLIT (PART A) 16.6 [423] 15.8 [402] NOTES 1. All dimensions are in inches (mm). 2. 24" (610) minimum clearance above unit required for air exhaust and maintenance.. 3. Keep cabinet within 15 degrees of vertical. 4. Top and bottom cable entry available through removable access plates. Remove, punch to suit conduit size and replace. 5. Unit bottom is structurally adequate for forklift handling. 6. Depth dimension includes front door and rear panel. 7. Width dimensions include side panels. subtract 1.4" (35mm) when removing both side panels. RECTIFIER / DC CABLE ENTRY Installation Drawings Figure 17 Outline Drawing, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass Liebert® NXL™ Installation Drawings Figure 18 Base detail drawing, 625kVA Liebert NXL, N+1 multi-module unit without static bypass Front 2.4 [61] 27.7 [403] 27.7 [403] 27.7 [403] 1.7 [42] 4.8 [122] 1.7 [42] 27.7 [403] 2.1 [53] 33.3 [845] Right Side Front View Bracket Mounting Locations (M10 Hexserts) Rectifier Section (Part A) 3.9 [100] Inverter Section (Part B) 61.8 [1570] 27.2 [691] 61.8 [1570] Forklift Openings Forklift Openings 3.9 [99] Right Side Lift Clearance Front View Shipping Split 24.6 [625] Front Of Unit 10.9 [276] 9.0 [229] 9.0 [229] 10.9 [276] 10.9 [276] 9.0 [229] 37.2 [945] 3.9 [100] Typ 4.7 [120] Typ 7.9 [200] Typ Rectifier Section (Part A) Bottom View Footprint Spacing Inverter Section (Part B) Notes: 1. All dimensions are in inches (mm). 2. Unit bottom is structurally adequate for forklift handling. 8.0 (203.2) 6.0 (152.4) Bottom Input (Part A) Bottom Output (Part B) Bottom Cable Entry Panels Pillars Removed For Clarity Liebert® NXL™ 26 36.7 [931] FOOT SPACING 3.900 2.4 [61] 1.7 [42] 27.7 [703] 4.8 [122] 27 4.7 [120] TYP RECTIFIER SECTION (PART A) 3.9 [100] TYP 24.6 [625] 10.9 [276] FORKLIFT OPENINGS 61.8 [1570] 9.0 [229] RECTIFIER SECTION (PART A) 27.7 [703] 1.7 [42] 27.7 [703] 7.9 [200] TYP 9.0 [229] REAR FOOTPRINT SPACING BOTTOM VIEW 10.9 [276] INVERTER SECTION (PART B) 10.9 [276] SHIPPING SPLIT FRONT VIEW 9.0 [229] 4.8 [122] FORKLIFT OPENINGS 77.3 [1963] INVERTER SECTION (PART B) BRACKET MOUNTING LOCATIONS (M10 HEXSERTS) FRONT VIEW 27.7 [703] 7.6 [193] 2.2 [56] 6.0 (152.4) LIFT CLEARANCE RIGHT SIDE 27.2 [691] DETAIL A 0.75 [19] 3.9 [99] RIGHT SIDE 33.3 [845] 6.0 (152.4) NOTES: 1. All dimensions are in inches (mm). 2. Unit bottom is structurally adequate for forklift handling. REAR PILLARS REMOVED FOR CLARITY BOTTOM CABLE ENTRY PANELS BOTTOM INPUT (PART A) BOTTOM OUTPUT (PART B) 37.2 [945] PILLAR SPACING 3.9 [100] FRONT OF UNIT 10.7 [271] A Installation Drawings Figure 19 Base Drawing, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass Liebert® NXL™ Installation Drawings Figure 20 Input terminal detail, 625kVA Liebert NXL, N+1 multi-module unit without static bypass O .56 2.00 O .56 O .56 (14) ( 51) (14) 2.0 (51) 1.26 (32) (14) Typ.) TYP Typ.) Typ.) Typ.) Typ.) 1.75 DC (44) Typ. Inputs 1.75 Input (44) Typ. 1.75 (44) Typ. Phases Input Ground 76.8 (1950) DC (-) Input DC (+) Input 51.3 (1303) A B Input Phases 3.5 (90) 40.0 (1016) 36.2 (920) C 3.5 (90) 32.4 (824) 23.5 (598) Input Ground 0 LEFT FRONT LEFT SIDE (INPUT) Lugs Bolt Busbar CB1-3 CB1-3 Notes 1. All dimensions are in inches (mm). 2. Control wiring and power wiring must be run in separate conduits. 3. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C. 4. All wiring is to be in accordance with national and local electrical codes. DUAL LUG CONNECTION DETAIL Do not double-stack lugs (two lugs on same side of busbar). This is to prevent the cables from coming into contact with other busbars. Liebert® NXL™ 28 Installation Drawings Figure 21 Input terminal detail, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass DIA. .56 [14] TYP 2.00 [51] TYP 1.75 [44] TYP DIA. .56 [14] TYP DC INPUTS 1.75 [44] TYP 1.26 [32] TYP DIA. .56 [ 14] TYP 2.00 [51] TYP 1.75 [44] TYP INPUT PHASES INPUT GROUND 76.8 ( 1950 ) DC (-) INPUT DC (+) INPUT 51.3 ( 1303 ) A INPUT PHASES B C 3.5 [90] 3.5 [90] 40.0 ( 1016 ) 36.2 ( 920 ) 32.4 ( 824 ) 23.5 ( 598 ) INPUT GROUND LEFT FRONT (PART A) LEFT SIDE (PART A) .0 (0) LUGS CB1-3 CB1-3 BOLT BUSBAR Do not double stack lugs (two lugs on same side of busbar). This is to prevent the cables from coming into contact with other busbars. DUAL LUG CONNECTION DETAIL NOTES: 1. All dimensions are in inches (mm). 2. Control wiring and power wiring must be run in separate conduits. 3. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C. 4. All wiring is to be in accordance with national and local electrical codes. 29 Liebert® NXL™ Installation Drawings Figure 22 Output terminal detail, 625kVA Liebert NXL, N+1 multi-module unit without static bypass (continued) 76.8 (1950) A 1.75 (44) Typ. (Top Entry) B C 53.2 (1352) 1.38 x .5 Slot 5 Places Each Busbar Output Phases 39.4 (1002) 32.0 (813) OUTPUT PHASES Neutral O .56 (14) Typ. 5 Places 1.75 (44) Typ. (Bottom Entry) Output Ground 0 RIGHT SIDE (OUTPUT) RIGHT FRONT O .56 (14) Typ. 20 Places 1.75 (44) Typ. (Top Entry) O .56 (14) Typ. 5 Places 1.38 x .56 Slot 10 Places NEUTRAL 1.75 (44) Typ. (Bottom Entry) 1.75 (44) Typ. 1.57 (40) Typ. OUTPUT GROUND CB1-3 Liebert® NXL™ CB1-3 NOTES: 1. All dimensions are in inches (mm) DO NOT DOUBLE-STACK LUGS 2. Control wiring and power wiring must be run in separate conduits. 3. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C. 4. All wiring is to be in accordance with national and local electrical codes. 30 Installation Drawings Figure 23 Output terminal detail, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass, continued 1.75 (44) TYP 76.8 (1950) .56 DIA. (14) TYP OUTPUT GROUND (TOP ENTRY) 1.38 x .56 SLOT 6 PLACES EACH BUSBAR 1.75 (44) TYP C B A N C B A OUTPUT NEUTRAL 56.4 (1432) BYPASS PHASES, APPROX. 3.0" SPACING BETWEEN BUSBARS BYPASS / OUTPUT PHASES OUTPUT PHASES, APPROX. 3.0" SPACING BETWEEN BUSBARS 1.75 (44) TYP 1.49 (37.7) TYP OUTPUT NEUTRAL BUS 30.4 (772) 33.9 (860) .56 DIA. (14) TYP 20 PLACES BYPASS NEUTRAL BUS OUTPUT GROUND (BOTTOM ENTRY) BYPASS / OUTPUT NEUTRAL BREAKERS AND FRONT POST REMOVED FOR CLARITY .0 (0) .56 DIA. (14) TYP 28 PLACES RIGHT FRONT (PART B) CB1-3 OUTPUT GROUND RIGHT SIDE (PART B) CB1-3 1.75 (44) TYP 1.30 (33) TYP BYPASS NEUTRAL NOTES DO NOT DOUBLE-STACK LUGS 1. All dimensions are in inches (mm). 2. Control wiring and power wiring must be run in separate conduits. 3. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C. 4. All wiring is to be in accordance with national and local electrical codes. 31 Liebert® NXL™ Liebert® NXL™ 32 Detail A Low-Voltage Wire Connections Between Part A and Part B 02-806716- Hardware for Detail A Included in This Box 02-806707- Loosen hardware to allow busbar to move to join to Part B Busbar. Retighten and torque to 27 N-m (240 in-lb) M10 Hex Head Bolt (+) DC Busbar DC Power Connection Between Part A and Part B Wires are coiled and tied in Part A. Hardware Provided With Part B: 4 Bolts Total Uncoil, route and connect wires in finish part as shown. Torque Connection To 27 N-m (240 In-lbs) Use wire label as guide for "to" component, connection ID and wire part number. Tie wires away from sharp edges, busbar and electronic components. M10 Flat Washer (-) DC Busbar M10 Ribbed Washer (2x) Part B (Inverter) - Wire Finishing Point 02-806704Phase C 532061G1 531985G3 02-806704Phase B 531985G2 02-806704Phase A 531985GI 531988G2 531983G1 Part A (Rectifier) - Wire Starting Point A Installation Drawings Figure 24 Shipping split 625kVA Liebert NXL without static bypass Installation Drawings WH P/N START (Part A - Rectifier Cabinet) FINISH (Part B - Inverter Cabinet) LABEL 531985G1 UPSC (Control Door) 02-806704 - Inverter Gate Drive A To: 02-806704- Phase A ID: P0400A 531988G2 UPSC (Control Door) 02-806707 - Load VI To: 02-806707ID: P0700 531983G1 UPSC (Control Door) 02-806707- Load VI To: 02-806707ID: P0701 531985G2 UPSC (Control Door) 02-806704 - Inverter Gate Drive B To: 02-806704- Phase B ID: P0400B 531985G3 UPSC (Control Door) 02-806704 - Inverter Gate Drive C To: 02-806704Phase C ID: P0400C 532061G1 Power Supply 02-806716 - AC Distribution Board To: 02-806716-__ Connection ID: P1305 WH P/N: 532061G1 33 Liebert® NXL™ Liebert® NXL™ 34 Part B (Inverter) - Wire Starting Point Wires are coiled and tied in Part B. Uncoil, route and connect wires in finish part as shown. Use wire label as guide for "to" component, connection ID and wire part number. Tie wires away from sharp edges, busbar and electronic components. Low Voltage Wire Connections Between Part B and Part A Part A (Rectifier) - Wire Finishing Point 02-806708- 532063G1 532065G1 02-806710- 532049G1 532065G1 Installation Drawings Figure 25 Shipping split 625kVA Liebert NXL without static bypass (continued) Installation Drawings WH P/N START (Part B - Inverter Cabinet) FINISH (Part A - Rectifier Cabinet) 532049G1 02-806716- AC Distribution Board 02-806710- Fan Interface Board 1 532065G1 02-806710- Fan Interface Board 2 02-806710- Fan Interface Board 1 532063G1 DC Fuse 02-806708- External Interface Board 532065G1 02-806710- Fan Interface Board 3 02-806708- External Interface Board 35 LABEL To: 02-806710-__ Connection ID: P1011 WH P/N: 532049G1 To: 02-806710-__ Connection ID: P66 WH P/N: 532065G1 To: 02-806708-__ Connection ID: P0814 WH P/N: 532063G1 TO: 02-806708-__ Connection ID: P99B WH P/N: 532065G1 Liebert® NXL™ Liebert® NXL™ 36 02-806704PHASE C 531985G3 531984G1 531988G1 532061G1 532062G1 02-806704PHASE B 531985G2 02-806704PHASE A 531985G1 531988G2 531983G1 M10 FLAT WASHER LOOSEN HARDWARE TO ALLOW BUSBAR TO MOVE TO JOIN TO PART B BUSBAR. RETIGHTEN AND TORQUE TO 27 N-m (240 in-lb) M10 HEX HEAD BOLT M10 RIBBED WASHER (x2) Wires are coiled and tied in Part A. Uncoil, route and connect wires in finish part as shown. Use wire label as guide for “TO” component, connection ID and wire part number. Tie wires away from sharp edges, busbar and electronic components. Low Voltage Wire Connections Between Parts A and B PART A - WIRE STARTING POINT Detail A Hardware Provided With Part B. (4) Bolts Total. Torque Connection to 27 N-m (240 in-lb). DC Power Connection Between Parts A and B DETAIL A PART B - WIRE FINISHING POINT (+) DC BUSBAR (-) DC BUSBAR F42 & F43 02-806716- 02-806705- 02-806707- Installation Drawings Figure 26 Shipping Split, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass Installation Drawings WH P/N START (Part A - Rectifier Cabinet) FINISH (Part B - Inverter Cabinet) LABEL 531985G1 UPSC (Control Door) 02-806704-Inverter Gate Drive A To: 02-806704- Phase A ID: P0400A 531988G2 UPSC (Control Door) 02-806707-Load Vi To: 02-806707-ID: P0700 531983G1 UPSC (Control Door) 02-806707-Load Vi To: 02-806707- ID: P0701 531985G2 UPSC (Control Door) 02-806704-inverter Gate Drive B To: 02-806704- Phase B ID: P0400B 531985G3 UPSC (Control Door) 02-806704-Inverter Gate Drive C To: 02-806704- Phase C ID: P0400C 531984G1 UPSC (Control Door) 02-806705-Bypass Control Board To: 02-806705-ID: P0500 531988G1 UPSC (Control Door) 02-806705-Bypass Control Board To: 02-806705-ID: P0501 532061G1 Power Supply 02-806716-AC Distribution Board To: 02-806716-__ Connection ID: P1305 WH P/N: 532061G1 532062G1 Power Supply 02-806705- Bypass Control Board To: 02-806705-__ Connection ID: P44 WH P/N: 532062G1 532062G1 Power Supply F42-2 & F43-2 Bypass PS Fuse Block To: F42-2 and F43-2 WH P/N: 532062G1 37 Liebert® NXL™ Liebert® NXL™ 38 Fig12A-ShippingSplit750kVANXLwStaticBypass-SMS1plusNcontd PART B - WIRE STARTING POINT. Wires are coiled and tied in Part B. Uncoil, route and connect wires in finish part as shown. Use wire label as guide for “TO” component, connection ID and wire part number. Tie wires away from sharp edges, busbar and electronic components. Low Voltage Wire Connections Between Parts B and A PART A - WIRE FINISHING POINT. 02-806708-532065G1 532063G1 02-806710- 532049G1 532065G1 Installation Drawings Figure 27 Shipping Split, 625kVA Liebert NXL, SMS and 1+N multi-module unit with static bypass, continued Installation Drawings WH P/N Start (Part B - Inverter Cabinet) Finish (Part A - Rectifier Cabinet) 532049G1 02-806716-AC Distribution Board Figure 28 02-806710- Fan Interface Board 1 532065G1 02-806710-Fan Interface Board 2 02-806710- Fan Interface Board 1 To: 02-806710-__ Connection ID: P66 WH P/N: 532065G1 532063G1 DC Fuse 02-806708- External Interface Board To: 02-806708-__ Connection ID: P0814 WH P/N: 532063G1 532065G1 02-806710-Fan Interface Board 3 02-806708- External Interface Board To: 02-806708-__ Connection ID: P99B WH P/N: 532065G1 Label To: 02-806710-__ Connection ID: P1011 WH P/N: 532049G1 Figure 29 Main components Liebert NXL 800kVA UPS 1+N Multi-Module or SMS with static bypass Liebert IntelliSlot Housing Backfeed Breaker Inter-Module Communication Board (Behind HMI Screen) Output Circuit Breaker (CB2) HMI Screen Keylock or EMO Button (Optional Main Input Circuit Breaker (CB1) Rectifier Split DC Input Split Inverter Split Bypass/Output Split FRONT Control Cable Box Doors Removed Option Box Bypass Static Switch Output & Bypass Busbars Input Busbars Input Ground DC Input Busbars Doors and Inner Skins Removed 39 Liebert® NXL™ Installation Drawings Figure 30 Outline Drawing Liebert NXL 800kVA UPS 1+N Multi-Module or SMS with static bypass 184.6 (4690) 78.7 (2000) See Note 12 A 61.8 (1570) Rectifier Split 15.5 (393) DC Input Split Inverter Split A 45 (1142) 61.8 (1570) Bypass/Output Split FRONT VIEW Notes 1. All dimensions are in inches (mm). 2. 24" (610) minimum clearance above unit required for air exhaust, and 36" (914) front access required for service. 3. Keep cabinet within 15 degrees of vertical. 4. Top and bottom cable entry available through removable access plates. Remove, punch to suit conduit size and replace. 5. Unit bottom is structurally adequate for forklift handling. 6. Control wiring and power wiring must be run in separate conduits. 7. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C. 8. All wiring is to be in accordance with national and local electrical codes. 9. Depth dimension includes front door and rear panel. 10. Width dimensions include side panels. Subtract 1.2" (30mm) when removing both side panels. 11. The height increases to 81.9" (2080) when the control cable box is installed on top of the DCinput cabinet. The control cable box is 14" W x 11.5" D x 3.2" H. See Sect. AA2 See Page Figure 31 A-A Section 47.2 (1200) RIGHT SIDE VIEW Liebert® NXL™ 40 Installation Drawings Figure 31 Outline drawing Liebert NXL 800kVA UPS 1+N Multi-Module or SMS with static bypass (continued) 0.6 (15) Panel Width Output Cable Entry DC Cable Entry 23.8 (605) 12.1 (308) Rectifier Cable Entry 35.4 (900) 17.3 (439) 12.8 (326) 11.5 (292) 14 (357) 10 (254) 6.2 (158) 1.7 (43) Control Rectifier Split Cable Entry DC Input Split Inverter Split Bypass/Output Split FRONT Top View DC Cable Entry Typ. 9.2 (233) 1.4 (37) Outer Edge Of Post Output Cable Entry, Typ. 10.5 (268) Rectifier Cable Entry 14.8 (376) 11.8 (300) 17.6 (447) 21 (534) 3.2 (82) Outer Edge 3.3 (85) Rectifier Split Corner Post Outer Edge Corner Post NOTE All dimensions are in inches (mm). DC Input Split Inverter Split Bottom View Section A-A (Top Looking Down) 41 FRONT Bypass/Output Split 1.4 (37) Outer Edge Corner Post 3.1 (80) Outer Edge Corner Post Liebert® NXL™ Installation Drawings Figure 32 Outline drawing Liebert NXL 800kVA UPS N+1 Multi-Module without static bypass 164.6 (4181) 78.7 (2000) A 62.5 (1587) Rectifier Split 15.5 (394) DC Input Split 61.8 (1570) Inverter Split FRONT VIEW 24.8 (630) Output Split NOTES 1. All dimensions are in inches (mm). 2. 24" (610) minimum clearance above unit required for air exhaust, and 36" (914) front access required for service. 3. Keep cabinet within 15 degrees of vertical. 4. Top and bottom cable entry available through removable access plates. Remove, punch to suit conduit size and replace. 5. Unit bottom is structurally adequate for forklift handling. 6. Control wiring and power wiring must be run in separate conduits. 7. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C. 8. All wiring is to be in accordance with national and local electrical codes. 9. Depth dimension includes front door and rear panel. 10. Width dimensions include side panels. Subtract 1.2" (30mm) when removing both side panels. 11. The height increases to 81.9" (2080) when the control cable box is installed on top of the DC input cabinet. The control cable box is 14" W x 11.5" D x 3.2" H. A See SeeSection Page 2 AA in Figure Section33A-A 47.2 (1200) RIGHT SIDE VIEW Liebert® NXL™ 42 Installation Drawings Figure 33 Outline drawing Liebert NXL 800kVA UPS N+1 Multi-Module without static bypass (continued) Output Cable Entry 11.7 (297) 22.9 (582) 35.4 (900) 24.2 (615) 17.6 (447) Rectifier Split Rectifier / DC Cable Entry 15.8 Control (402) DC Input Split Cable Entry 3.7 (94) Inverter Split Output Split TOP VIEW DC Cable Entry Typ. Output Cable Entry Typ. 21.1 (536) 17.9 (455) 21.1 (536) 9.2 (234) 14.8 (376) 2.1 (53) Rectifier Split 3.3 (85) 19.1 (486) 15.2 (385) 4.1 (105) 24.6 (626) NOTE All dimensions are in inches (mm). DC Input Split (Front) Inverter Split Output Split BOTTOM VIEW SECTION A-A (Top Looking Down) 43 Liebert® NXL™ Installation Drawings Figure 34 Input terminal details Liebert NXL 800 kVA UPS, 1+N Multi-Module or SMS with static bypass Ø0.56 (14) Typ. 1.75 (44) Ø0.56 (14) Typ. 1.88 (48) Typ. INPUT PHASES 1.26 (32) Typ. 548400 1.75 (44) GROUND (DC Input) 78.7 (2000) Lugs Bolt Busbar Dual Lug Connection Detail 39.9 (1015) ØA 36.2 (919) ØB 32.4 (822) ØC 22.7 (575) Ground Bus DC Input 0 (0) LEFT SIDE (RECTIFIER) LEFT FRONT (RECTIFIER) Notes 1. All dimensions are in inches (mm). 2. Control wiring and power wiring must be run in separate conduits. 3. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C. 4. All wiring is to be in accordance with national and local electrical codes. Liebert® NXL™ 44 CB1-3 CB1-3 Input Phases 3.5 (90)3.5 (90) Do not double-stack lugs (two lugs on same side of busbar). This is to prevent the cables from coming into contact with other busbars Installation Drawings Figure 35 Input terminal details Liebert NXL 800 kVA UPS, 1+N Multi-Module or SMS with static bypass (continued) 35.94 (913.0) 37.78 (959.6) 32.03 (813.7) 33.87 (860.3) 25.64 (651.2) 11.67 (296.3) 13.50 (342.9) 19.89 (505.3) 21.73 (551.9) 7.76 (197) 9.59 (243.6) Ø .563 (14.29) Typ. 23.80 (604.6) Bypass Input, Neutral, & Output Busbar 42.1 X 4 1 2.91 (74) 1.36 (34.5) A 42.08 (1068.8) 36.98 (939.3) 34.91 (886.6) 32.83 (833.9) 24.84 (631.0) 20.69 (525.6) 12.70 (322.7) 10.63 (269.9) 37.78 (959.6) 35.94 (913.0) 33.87 (860.3) 32.03 (813.7) 25.64 (651.2) 23.80 (604.6) 11.67 (296.3) 13.50 (342.9) Neutral Output Busbar 45.53 X 4 19.89 (505.3) 21.73 (551.9) 8.55 (217.2) Ø .562 (14.27) Typ. 7.76 (197) 9.59 (243.6) 2 22.77 (578.3) 548613 0.0 0.0 2.91 (74) 1.36 (34.5) A Ø .563 (14.29) Typ. 3 36.98 (939.3) 34.91 (886.6) 32.83 (833.9) 24.84 (631.0) 22.77 (578.3) 20.69 (525.6) 12.70 (322.7) 10.63 (269.9) 8.55 (217.2) 0.0 0.0 548614 Ground Bypass Busbar 30.61 X 4 2.88 (73) 1.13 (28.6) 0.0 3.05 (77.6) 4.80 (122.0) 6.55 (166.5) 8.30 (210.9) 10.05 (255.4) 11.80 (299.8) 13.55 (344.3) 15.30 (388.7) 17.05 (433.2) 18.80 (477.6) 20.55 (522.1) 22.30 (566.5) 24.05 (611.0) 25.80 (655.4) 27.55 (699.9) 0.0 544361 NOTE All dimensions are in inches (mm). Lugs BFB C, B, A, 1 and Neutral Bypass 2 1 CB2 C, B, A Output Busbar Bolt 3.4 (86) Spacing Between Busbars Dual Lug Connection Detail 1.0 (25.4) Ø .562 Detail A (14.27) Typ. CB1-3 CB1-3 3 Do not double stack lugs (two lugs on same side of busbar). This is to prevent the cables from coming into contact with other busbars. RIGHT SIDE VIEW Output/Bypass Split 45 Liebert® NXL™ Installation Drawings Figure 36 Power wiring—Liebert NXL 800kVA, single module system or 1+N, shipping split Busbars (DC Cabinet to Inverter Cabinet) Busbars (DC Cabinet to Inverter Cabinet) DETAIL E Install M10x40 Carriage Bolt - 2 M10 Large Flat Washer - 2 M10 Belleville Washers - 2 Per Bolt M10 Hex Nut - 2 Torque to 240 in-lb (27Nm) Install M10x40 Carriage Bolt - 2 M10 Large Flat Washer - 2 M10 Belleville Washers - 2 Per Bolt M10 Hex Nut - 2 Torque to 240 in-lb (27Nm) DETAIL F F C E ET RE CT ER BIN D IFI CA ER RT VE IN BIN ET DC ET BIN CA BIN DC ET CA ET BIN IN VE RT ER ER CA CA I TIF C BIN RE ET NOTE Extra hardware provided for power connections. Install M10x40 Carriage Bolt - 2 M10 Large Flat Washer - 2 M10 Belleville Washers - 2 Per Bolt M10 Hex Nut - 2 Torque to 240 in-lb (27Nm) Install M10x40 Carriage Bolt - 2 M10 Large Flat Washer - 2 M10 Belleville Washers - 2 Per Bolt M10 Hex Nut - 2 Torque to 240 in-lb (27Nm) Install M10x40 Carriage Bolt - 2 M10 Large Flat Washer - 2 M10 Belleville Washers - 2 Per Bolt M10 Hex Nut - 2 Torque to 240 in-lb (27Nm) Install M10x40 Carriage Bolt - 2 M10 Large Flat Washer - 2 M10 Belleville Washers - 2 Per Bolt M10 Hex Nut - 2 Torque to 240 in-lb (27Nm) Detail C (Negative & Positive DC Connection) Liebert® NXL™ 46 Detail D CA Installation Drawings Figure 37 Interconnections between inverter and bypass—Liebert NXL 800kVA, single module system or 1+N, shipping split From the Inverter J Interconnects Between Inverter and Bypass (SMS System) These Flex Bus are already connected to the Inverter Cabinet when shipped. Connect to Bypass Cabinet, based on labels (A, B, C, N). Detail J Phase C REAR (NOT ALL PARTS SHOWN) Phases A, B, C Route Flex Bus through opening and connect with the following hardware per Flex Bus: Install M10x40 Carriage Bolt - 2 M10 Large Flat Washer - 2 M10 Belleville Washers - 2 Per Bolt M10 Hex Nut - 2 Torque to 240 in-lb (27Nm) 47 Phase B Phase A Neutral Route Flex Bus through opening and connect with the following hardware per Flex Bus: Install M10x40mm Carriage Bolt - 2 M10 Large Flat Washer - 2 M10 Belleville Washers - 2 Per Bolt M10 Hex Nut - 2 Torque to 240 in-lb (27Nm) Liebert® NXL™ Installation Drawings Figure 38 Control wiring—Liebert NXL 800kVA, single module or 1+N system, shipping split Route 544904G1 in rear duct and connect to DC Cabinet Cable (Connector Ref P1305J, P1306J) NOTE: HIGH VOLTAGE Rear Wiring Duct Front Wiring Duct Route 531985G19, G20, G21 & 549084G1 549126G1 (P0814R only), 544900G1 (P66B only), 549082G1 (P99B only) down this corner post (Connector Ref P0400A, P0400B, P0400C, P0814, P66 P0814R, P66B, P99B) Route 549126G1 (HP1 only) 549082G1 (P66B only) and down this corner post (Connector Ref HP1, P66B, TB0840) F1 Delta Gate Drive Board UPSC Here (not shown) Wye Gate Drive Board EIB Board Route 531984G13, 531988G10, 549127G1 down this corner post (Connector Ref P0500, P0501, P66, P44) Route 531983G4 & 531988G9 down this corner post (Connector Ref P0701, P0700) Battery Hall Sensor HP1 Fuses F42, F43 Inverter Parallel Interface Board FIB1 Power Supply FIB4 Fuses F46, F47, F80, F81, F82 F50, F51, F52, F48, F49 BPSS Board Fuses F89-92 CT2 CT1 Fuses F7, F8, F9 CB1 Interface Board Source V/I Board RECTIFIER Fuses F36, F37 FIB2 DC FIB3 Load V/I Board INVERTER CB2 Interface Board CT7, CT8, CT9 Located behind this breaker Route 544902G1 through bushing in side panel (Connector Ref P0713, P0714, P0715, F36, F37, P0702, P1100L) BYPASS Table 9 Interconnects for 800kVA UPS single or 1+N module unit Cable Part No. Cabinet Start Connector Label Cabinet Finish Connector Label Notes 531983G4 Rectifier UPSC Board P0701 Inverter - Load V/I Board P0701 Route in Front Duct 531988G9 Rectifier UPSC Board P0700 Inverter - Load V/I Board P0700 Route in Front Duct 531985G19 Rectifier UPSC Board P0400A Inverter - Parallel Interface Board P0400A Route in Front Duct 531985G20 Rectifier UPSC Board P0400B Inverter - Parallel Interface Board P0400B Route in Front Duct 531985G21 Rectifier UPSC Board P0400C Inverter - Parallel Interface Board P0400C Route in Front Duct Liebert® NXL™ 48 Installation Drawings Table 9 Interconnects for 800kVA UPS single or 1+N module unit Cable Part No. Cabinet Start Connector Label Cabinet Finish Connector Label Notes 549054G1 Rectifier UPSC Board P0814 Inverter - Parallel Interface Board P814 Route in Front Duct 531987G4 Rectifier UPSC Board P0600 Rectifier - Source V/I Board P0600 Route in Front Duct 531984G14 Rectifier UPSC Board P0601 Rectifier - Source V/I Board P0601 Route in Front Duct 531986G11 Rectifier UPSC Board P0300SS BYPSS - Bypass P0300SS Route in Front Duct 549126G1 Rectifier Fuses F1, F6 F1NC2, F6COM1 Inverter - Parallel Interface Board P0814R Route in Front Duct Rectifier - FIB1 P99 Rectifier - EIB Board P66B Rectifier - FIB1 P66 Inverter - Parallel Interface Board P99B 531984G13 Rectifier UPSC Board P0500 Bypass - BPSS Board P0500 Route in Front Duct 531988G10 Rectifier UPSC Board P0501 Bypass - BPSS Board P0501 Route in Front Duct 544900G1 Bypass - FIB4 P99 Inverter - Parallel Interface Board P66B Route in Front Duct Rectifier Power Supply P99 Bypass - FIB4 P66 Rectifier Power Supply P44 Bypass - BPSS Board P44 Bypass - CT7 X1, X2 Inverter - Load V/I Board P0713 Bypass - CT8 X1, X2 Inverter - Load V/I Board P0714 Bypass - CT9 X1, X2 Inverter - Load V/I Board P0715 Bypass - CB2 Interface Board P1103 Inverter -Fuses F36, F37 F36-2, F37-2 Bypass Fuses F89-F92 F89-2, F90-2, F91-2, F92-2 Inverter - Load V/I Board P0702 Bypass - CB2 Interface Board P1100 Inverter - Load V/I Board P1100L Bypass - PS Service PS Service Rectifier - P1305 (Connect to Connector in Rear Duct Labeled P1305J) P1305J F42-2, F43-2 Rectifier - P1306 (Connect to Connector in Rear Duct Labeled P1306J) P1306J 549082G1 549127G1 544902G1 544904G1 Bypass FUSES F42, F43 Route in Front Duct Route in Front Duct 49 Route Through Bushing in Right Side of Inverter Cabinet Route in Rear Duct Liebert® NXL™ Installation Drawings Figure 39 Power wiring—Liebert NXL 800kVA, N+1 system, shipping split Busbars (DC Cabinet to Inverter Cabinet) Install M10x40 Carriage Bolt - 2 M10 Large Flat Washer - 2 M10 Belleville Washers - 2 Per Bolt M10 Nut - 2 Torque to 240 in-lb (27Nm) Detail E Busbars (DC Cabinet to Inverter Cabinet) Install M10x40 Carriage Bolt - 2 M10 Large Flat Washer - 2 M10 Belleville Washers - 2 Per Bolt M10 Nut - 2 Torque to 240 in-lb (27Nm) Detail F F C E ET IN RE CT ER AB RC D IFI CA TE ER V IN BIN ET DC CA BIN DC ET AB VE RC RT E RC AB C RE IN ET Install M10x40 Carriage Bolt - 2 M10 Large Flat Washer - 2 M10 Belleville Washers - 2 Per Bolt M10 Nut - 2 Torque to 240 in-lb (27Nm) Install M10x40 Carriage Bolt - 2 M10 Large Flat Washer - 2 M10 Belleville Washers - 2 Per Bolt M10 Nut - 2 Torque to 240 in-lb (27Nm) Liebert® NXL™ IE TIF BIN ET ET IN IN CA NOTE: Extra hardware provided for power connections. Install M10x40 Carriage Bolt - 2 M10 Large Flat Washer - 2 M10 Belleville Washers - 2 Per Bolt M10 Nut - 2 Torque to 240 in-lb (27Nm) Install M10x40 Carriage Bolt - 2 M10 Large Flat Washer - 2 M10 Belleville Washers - 2 Per Bolt M10 Nut - 2 Torque to 240 in-lb (27Nm) Detail C (NEGATIVE & POSITIVE DC CONNECTION) 50 Detail D Installation Drawings Figure 40 Interconnections between inverter and bypass—Liebert NXL 800kVA, N+1, shipping split J Interconnects Between Inverter and Output (MMS System) These Flex Bus are already connected to the inverter cabinet when shipped. Connect to the Bypass Cabinet, based on labels (A, B, C, N). Phase A DETAIL J Phase B Phases A, B, C Route Flex Bus through opening and connect with the following hardware per Flex Bus: Install M10x40 Carriage Bolt - 2 M10 Large Flat Washer - 2 M10 Belleville Washers - 2 Per Bolt M10 Hex Nut - 2 Torque to 240 in-lb (27Nm) 51 Phase C NOT ALL PARTS SHOWN Neutral Route flex bus through opening and connect with the following hardware: M10 X 40mm Carriage Bolt - 2 M10 Large Flat Washer - 2 M10 Belleville Washers - 2 Per Bolt M10 Nut - 2 Torque to 240 in-lb (27Nm) Liebert® NXL™ Installation Drawings Figure 41 Control wiring—Liebert NXL N+1 800kVA, N+1 system, shipping split Route 550181G1 (CB2) or 550182G1 (IOB) in rear duct and connect to DC cabinet cable (Connector Ref P1305J, P1306J) NOTE: High Voltage Rear Wiring Duct Front Wiring Duct Route 531985G19, G20, G21 & 549084G1 549126G1 (P0814R only), 544900G1 (P66B only), 549082G1 (P99B only) down this corner post (Connector Ref P0400A, P0400B, P0400C, P0814, P66 P0814R, P66B, P99B) Route 549126G1 (HP1 only) 549082G1 (P66B only) and down this corner post (Connector Ref HP1, P66B, TB0840) Delta Gate Drive Board UPSC here (not shown) Wye Gate Drive Board F1 Route 531984G13, 531988G10, 549127G1 down this corner post (Connector Ref P0500, P0501, P66, P44) Route 531983G4 & 531988G9 down this corner post (Connector Ref P0701, P0700) Battery Hall Sensor HP1 Inverter Parallel Interface Board EIB Board FIB1 Power Supply Fuses F42, F43, F89-92 Fuses F46, F47, F80, F81, F82, F50, F51, F52, F48, F49 Fuses F16, F17, F18 CT2 CB2 Interface Board CT1 CT7, CT8, CT9 located behind this breaker FIB3 CB1 Interface Board FIB2 Fuses F36, F37 Fuses F7, F8, F9 Load V/I Board Source V/I Board RECTIFIER Table 10 Route 550181G1 (CB2) or 550182G1 (IOB) through bushing in side panel (Connector Ref P0707, P0713, P0714, P0715, F36, F37, P0702, P1100L) INVERTER DC OUTPUT Interconnects for 800KVA UPS Multi-Module Unit Cable Part No. Cabinet Start Connector Label 531983G4 Rectifier - UPSC Board P0701 531988G9 Rectifier - UPSC Board P0700 531985G19 Rectifier - UPSC Board P0400A 531985G20 Rectifier - UPSC Board P0400B 531985G21 Rectifier - UPSC Board P0400C 549054G1 Rectifier - UPSC Board P0814 531987G4 Rectifier - UPSC Board P0600 531984G14 Rectifier - UPSC Board P0601 531986G11 Rectifier - UPSC Board P0300SS Liebert® NXL™ Cabinet Finish Inverter - Load V/I Board Inverter - Load V/I Board Inverter - Parallel Interface Board Inverter - Parallel Interface Board Inverter - Parallel Interface Board Inverter - Parallel Interface Board Rectifier - Source V/I Board Rectifier - Source V/I Board Bypss - Bypass 52 Connector Label Notes: P0701 Route In Front Duct P0700 Route In Front Duct P0400A Route In Front Duct P0400B Route In Front Duct P0400C Route In Front Duct P814 Route In Front Duct P0600 Route In Front Duct P0601 Route In Front Duct P0300SS Route In Front Duct Installation Drawings Table 10 Interconnects for 800KVA UPS Multi-Module Unit Cable Part No. Cabinet Start Connector Label Cabinet Finish Rectifier - FIB1 F1NC2, F6COM1 P99 Rectifier - FIB1 P66 531984G13 Rectifier - UPSC Board P0500 531988G10 Rectifier - UPSC Board P0501 544900G1 Bypass - FIB4 P99 Rectifier - Power Supply P99 Rectifier - Power Supply P44 Output - PS Service Ps Service Output - Fuses F42, F43 F42-2, F43-2 Output - Fuses VOF-A. VOF-B, VOF-C Output - CT7 X1, X2 Output - CT8 X1, X2 Output - CT9 X1, X2 549126G1 549082G1 549127G1 550181G1 (CB2) CB2 ONLY Rectifier - Fuses F1, F6 Output - CB2 Interface Board Output - CB2 Interface Board Output - Fuses F89-F92 550182G1 (IOB) IOB ONLY P1103 P1100 F89-2, F90-2, F91-2, F92-2 Output - PS Service PS Service Output - Fuses F42, F43 F42-2, F43-2 Output - Fuses VOF-A. VOF-B, VOF-C Output - CT7 X1, X2 Output - CT8 X1, X2 Output - CTt9 X1, X2 Output - CB2 Interface Board Output - CB2 Interface Board Output - EMI Filter P1103 P1100 Out-load A,B,C, V-CB-N 53 Connector Label Notes: Inverter - Parallel P0814R Route In Front Duct Interface Board Rectifier - EIB Board P66B Route In Front Duct Inverter - Parallel P99B Interface Board Bypass - BPSS P0500 Route In Front Duct Board Bypass - BPSS P0501 Route In Front Duct Board Inverter - Parallel P66B Route In Front Duct Interface Board Bypass - FIB4 P66 Route In Front Duct Bypass - BPSS P44 Board Rectifier - P1305 (Connect To Connector In Rear P1305J Duct Labeled P1305j) Route In Rear Duct Rectifier - P1306 (Connect To Connector In Rear P1306J Duct Labeled P1306j) Inverter - Load V/i P707 Board Inverter - Load V/i P0713 Board Inverter - Load V/i P0714 Board Route Through Bushing Inverter - Load V/i In Right Side Of Inverter P0715 Board Cabinet Inverter -fuses F36, F36-2, F37-2 F37 Inverter - Load V/i P1100L Board Inverter - Load V/i P0702 Board Rectifier - P1305 (Connect To P1305J Connector In Rear Duct Labeled P1305j) Route In Rear Duct Rectifier - P1306 (Connect To Connector In Rear P1306J Duct Labeled P1306j) Inverter - Load V/i P707 Board Inverter - Load V/i P0713 Board Inverter - Load V/i P0714 Board Route Through Bushing Inverter - Load V/i In Right Side Of Inverter P0715 Board Cabinet Inverter -fuses F36, F36-2, F37-2 F37 Inverter - Load V/i P1100L Board Inverter - Load V/i P0702 Board Liebert® NXL™ Installation Drawings Figure 42 Liebert NXL 1100-1125kVA conduit entry points—Input layout FRONT Front TOP VIEW BOTTOM VIEW INPUT CABINET Figure 43 Liebert NXL 1100-1125kVA conduit entry points—DC layout. FRONT Front TOP VIEW BOTTOM VIEW DC CABINET Liebert® NXL™ 54 .059in (1.50mm) Nominal Galvanized Steel Installation Drawings Figure 44 Liebert NXL 1100-1125kVA conduit entry points—N+1 output layout Front Front TOP VIEW BOTTOM VIEW OUTPUT CABINET 55 Liebert® NXL™ Installation Drawings Figure 45 Liebert NXL 1100-1125kVA conduit entry points—SMS/1+N output layout TOP VIEW FRONT FRONT FRONT BOTTOM VIEW Liebert® NXL™ 56 RECTIFIER INPUT & GROUND BUSBARS MAIN INPUT CIRCUIT BREAKER (CB1) INPUT CABINET INVERTER CABINET 57 DC INPUT BUS BARS EXTERNAL INTERFACE BOARD LIEBERT INTELLISLOT SLOTS DOORS AND INNER SKINS REMOVED OPTION BOX (6 SLOTS) (BEHIND BOARD) OUTPUT & BYPASS BUSBARS OUTPUT CIRCUIT BREAKER (CB2) BYPASS STATIC SWITCH BACKFEED BREAKER BYPASS / OUTPUT CABINET HMI SCREENHMI KEYLOCK OR EMO BUTTON (OPTIONAL) FRONT DOORS REMOVED DC CABINET CONTROL CABLE BOX RECTIFIER CABINET INTER-MODULE COMMUNICATION BOARD (LOCATED BEHIND HMI SCREEN) Installation Drawings Figure 46 Main components, 1+N multi-module or SMS with static bypass, 1100-1125kVA UPS Liebert® NXL™ Liebert® NXL™ 58 RECTIFIER CABLE ENTRY TYP. OUTER EDGE CORNER POST 1.6 (40) INPUT SPLIT 21.1 (536) 17.9 (455) OUTER EDGE CORNER POST 3.1 (80) RECTIFIER SPLIT DC CABLE ENTRY TYP. (TOP LOOKING DOWN) BOTTOM VIEW DC INPUT SPLIT (FRONT) 17.9 (455) 21.1 (536) OUTPUT \ BYPASS SPLIT 19.3 (490) 21.1 (536) NOTES: 1. ALL DIMENSIONS ARE IN inches (mm). INVERTER SPLIT OUTPUT & BYPASS CABLE ENTRY TYP. Installation Drawings Figure 47 Conduit landing, 1100-1125kVA UPS 1+N multi-module or SMS with static bypass RECTIFIER INPUT & GROUND BUS BARS MAIN INPUT CIRCUIT BREAKER (CB1) INPUT CABINET 59 DC INPUT BUS BARS EXTERNAL INTERFACE BOARD INTELLISLOT SLOTS DOORS AND INNER SKINS REMOVED OPTION BOX (6 SLOTS) (BEHIND BOARD) INVERTER CABINET OUTPUT CABINET HMI SCREEN HMI KEYLOCK OR EMO BUTTON (OPTIONAL) FRONT DOORS REMOVED DC CABINET CONTROL CABLE BOX RECTIFIER CABINET INTER-MODULE COMMUNICATION BOARD (LOCATED BEHIND HMI SCREEN) OUTPUT BUSBARS OUTPUT CIRCUIT BREAKER (CB2) Installation Drawings Figure 48 Main components, 1100-1125kVA UPS N+1 multi-module without static bypass Liebert® NXL™ Installation Drawings Figure 49 Outline drawing 1100-1125kVA UPS N+1 multi-module without static bypass 47.2 (1200) 197.5 (5015) 78.7 (2000) SEE NOTE 12 A 24.8 (630) INPUT SPLIT 61.8 (1570) RECTIFIER SPLIT 24.2 (615) DC INPUT SPLIT 61.8 (1570) INVERTER SPLIT A 24.8 SEE PAGE 2 (630) SECTION A-A OUTPUT SPLIT RIGHT SIDE VIEW FRONT VIEW NOTES 1. All dimensions are in inches (mm). 6. Control wiring and power wiring must be run in separate conduits. 2. 24" (610) minimum clearance above unit required 7. Unless otherwise noted, use copper or aluminum conductors for air exhaust, and 36" (914) front access required suitable for at least 75°C. for service. 8. Depth dimension includes front door and rear panel. 3. Keep cabinet within 15 degrees of vertical. 9. Width dimensions include side panels. Subtract 1.2" (30mm) 4. Top and bottom cable entry available through when removing both side panels. removable access plates. Remove, punch to suit 10. The height increases to 81.9" (2080) when the control cable box conduit size and replace. is installed on top of the DC input cabinet. The control cable box 5. Unit bottom is structurally adequate for forklift handling. is 14" W x 11.5" D x 3.2" H (355 x 292 x 81.3mm). Liebert® NXL™ 60 61 ET BIN CA CA ET BIN INSTALL M10X60 CARRIAGE BOLT (2) M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) DC ET BIN CA B D DETAIL C (POSITIVE DC CONNECTION) T INE AB C DC E F DETAIL H (TOP) BUS INSULATOR POSITIVE DC BUS LINK T INE AB RC E T ER INV DETAIL H NOTES: 1. EXTRA HARDWARE PROVIDED FOR POWER CONNECTIONS. INSTALL M10X45 CARRIAGE BOLT (3) M10 LARGE FLAT WASHER (3) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (3) TORQUE TO 27Nm (240 in-lb) POSITIVE DC BUS LINK REMOVE THIS HARDWARE AND INSULATOR AND INSTALL BUS, THEN INSTALL INSULATOR AND HARDWARE AS SHOWN DETAIL D C RE IER TIF ET BIN CA H (NEGATIVE & POSITIVE DC CONNECTION) INSTALL M10X45 CARRIAGE BOLT (2) M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) INSTALL M10X45 CARRIAGE BOLT (2) M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) (NEGATIVE & POSITIVE DC CONNECTION) INSTALL M10X45 CARRIAGE BOLT (2) M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) G INSTALL M10X45 CARRIAGE BOLT (2) M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) INSTALL M10X45 CARRIAGE BOLT (6) M10 LARGE FLAT WASHER (6) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (6) TORQUE TO 27Nm (240 in-lb) (NOTE: SOME HARDWARE NOT SHOWN THIS VIEW) DETAIL F INSTALL M10X45 CARRIAGE BOLT (2) M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) BUSBARS (DC CABINET TO INVERTER CABINET) INSTALL M10X45 CARRIAGE BOLT (2) M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) T DETAIL G BUSBAR (RECTIFIER NEG TO DC CABINET NEG) INSTALL M10X45 CARRIAGE BOLT (2) M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) INE AB RC ER TE INV C DETAIL E INSTALL M10X45 CARRIAGE BOLT (12) M10 LARGE FLAT WASHER (12) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (12) TORQUE TO 27Nm (240 in-lb) DETAIL B DETAIL A ER IFI CT (INPUT CONNECTION) RE BUSBAR (RECTIFIER POS TO DC CABINET POS) FLEX BUS (INPUT TO RECTIFIER) (2) PLACES PHASE A & C ONLY SAME CONNECTION IN INPUT CABINET SEE PG 3 BUSBAR (INPUT TO RECTIFIER) (1) PLACE PHASE B ONLY SAME CONNECTION IN INPUT CABINET SEE PG 3 UT INP A BUSBARS (DC CABINET TO INVERTER CABINET) INSTALL M10X45 CARRIAGE BOLT (2) M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) Installation Drawings Figure 50 Liebert 1100-1125kVA, multi-module system, shipping split—Power wiring Liebert® NXL™ Installation Drawings Figure 51 Liebert NXL 1100-1125kVA, multi-module system, shipping split—Interconnections between inverter and bypass J INTERCONNECTS BETWEEN INVERTER AND OUTPUT (MMS SYSTEM) NEUTRAL ROUTE FLEX BUS THROUGH OPENING AND CONNECT WITH THE FOLLOWING HARDWARE: M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) PHASES A, B, C ROUTE FLEX BUS THROUGH OPENING AND CONNECT WITH THE FOLLOWING HARDWARE: INSTALL M10X40 HEX BOLT (6) M10 LARGE FLAT WASHER (6) (2) M10 BELLEVILLE WASHERS PER BOLT TORQUE TO 27Nm (240 in-lb) Liebert® NXL™ THESE FLEX BUS ARE ALREADY CONNECTED TO THE BYPASS CABINET WHEN SHIPPED. CONNECT TO INVERTER CABINET, BASED OFF LABELS (A, B, C, N). DETAIL J 62 63 K INPUT CB1 INTERFACE BOARD CT1 CT2 FUSES F7, F8, F9 F1 UPSC HERE (NOT SHOWN) RECTIFIER FIB1 DELTA GATE DRIVE BOARD WYE GATE DRIVE BOARD FUSES F36, F37 DC ROUTE 531985G10, G11, G12 & 544895G1 544897G1 (P0814R ONLY), 544900G1 (P66B ONLY), 545311G1 (P99B ONLY) DOWN THIS CORNER POST (CONNECTOR REF P0400A, P0400B, P0400C, P0814, P66, P0814R, P66B, P99B) FIB3 LOAD V/I BOARD INVERTER FIB2 BATTERY HALL SENSOR HP1 POWER SUPPLY INVERTER PARALLEL INTERFACE BOARD EIB BOARD ROUTE 544897G1 (HP1 ONLY) 545311G1 (P66B ONLY) AND 546357G1 DOWN THIS CORNER POST ROUTE 531987G3, 531984G10, 544891G1 (CONNECTOR REF HP1, DOWN THIS CORNER POST P66B, TB0840) (CONNECTOR REF P0600, P0601, P1100S, P0607, P0608, P0603) ROUTE 531986G7, 531986G6 DOWN THIS CORNER POST (CONNECTOR REF P0300Y, P0300D) ROUTE 544904G1 IN REAR DUCT AND CONNECT TO DC CABINET CABLE (CONNECTOR REF P1305J, P1306J) NOTE: HIGH VOLTAGE CB2 DETAIL K PHASE A PHASE C ROUTE 544903G1 THROUGH BUSHING IN SIDE PANEL (CONNECTOR REF P1305J,P1306J, P0707, P0713, P0714, P0715, F36, F37, P0702) CT7, CT8, CT9 CB2 INTERFACE BOARD FUSES F16, F17, F18 FUSES F42, F43 AND F89-92 PHASE B ROUTE 531983G3 & 531988G8 DOWN THIS CORNER POST (CONNECTOR REF P0701, P0700) ROUTE 544903G1 IN REAR DUCT AND CONNECT TO DC CABINET CABLE (CONNECTOR REF P1305J, P1306J) NOTE: HIGH VOLTAGE After all the interconnect wiring is completed, the covers for the front and rear wiring ducts must be installed. Note: The front wiring duct cover for the DC section is located with the rear duct cover in DC section. SOURCE V/I BOARD FRONT WIRING DUCT REAR WIRING DUCT ROUTE 544891G1 (P1304J ONLY) IN REAR DUCT AND CONNECT TO DC CABINET CABLE (CONNECTOR REF P1304J) NOTE: HIGH VOLTAGE Installation Drawings Figure 52 Liebert NXL 1100-1125kVA, multi-module system, shipping split—Control wiring Liebert® NXL™ Installation Drawings Table 11 Interconnects for 1100-1125kVA UPS multi-module unit Cable Part #. Cabinet Start Connector Label 531983G3 DC - UPSC Board 531988G8 DC - UPSC Board P0701 P0700 531985G10 DC - UPSC Board P0400A 531985G11 DC - UPSC Board P0400B 531985G12 DC - UPSC Board P0400C 544895G1 DC - EIB Board P0814 531987G3 DC - UPSC Board P0600 531984G10 DC - UPSC Board P0601 531986G6 DC - UPSC Board P0300D 531986G7 DC - UPSC Board P0300Y 546920G1 DC-PS Board Rectifier - Source V/I Board 544897G1 Rectifier - Fuses F1, F6 Rectifier - FIB1 545311G1 Rectifier - FIB1 546357G1 Rectifier - Fuses F7, F9 Input - CB Interface Board Input - CT1 544891G1 Input - CT2 Input - Fuses F50-F52 Input - Fuses F46, F47 Liebert® NXL™ P99B P0606 F1NC2, F6COM1 P99 P66 F7COM1, F9NC2 P1100 Cabinet Finish Inverter - Load V/I Board Inverter - Load V/I Board Inverter - Parallel Interface Board Inverter - Parallel Interface Board Inverter - Parallel Interface Board Inverter - Parallel Interface Board Rectifier - Source V/I Board Rectifier - Source V/I Board Rectifier - Delta Gate Drive Board Rectifier - Wye Gate Drive Board Inverter Parallel Interface - Board DC - Batt Hall Sensor Inverter - Parallel Interface Board DC - EIB Board Inverter - Parallel Interface Board Dc -EIB Board Rectifier - Source V/I Board Rectifier - Source V/I Board Rectifier - Source V/I X1, X2 Board Rectifier - Source V/I F50-2, F51-2, F52-2 Board DC - P1304 (Connect to F46-2, F47-2 Connector In Rear Duct Labeled P1304J) X1, X2 64 Connector Label Notes P0701 P0700 Route in Front Duct Route in Front Duct P0400A Route in Front Duct P0400B Route in Front Duct P0400C Route in Front Duct P814 Route in Front Duct P0600 Route in Front Duct P0601 Route in Front Duct P0300D Route in Front Duct P0300Y Route in Front Duct P66B Route in Front Duct HP1 Route in Front Duct P0814R P66B Route in Front Duct P99B TB0840 Route in Front Duct P1100S Route in Front Duct P0607 P0608 P0603 Not Required for Remote CB1 (RIB) P1304J Route in Rear Duct Installation Drawings Table 11 Cable Part #. Interconnects for 1100-1125kVA UPS multi-module unit (continued) Cabinet Start Connector Label Cabinet Finish Connector Label Output - PS Service PS SERVICE DC - P1305 (Connect to Connector in Rear Duct Labeled P1305J) P1305J Output - Fuses F42, F43 F42-2, F43-2 DC - P1306 (Connect to Connector In Rear Duct Labeled P1306J) P1306J VOF-A, VOF-B, VOF-C Inverter - Load V/I Board P0707 Output - Output Fuses 544903G1 Output - CT7 Output - CT8 Output - CT9 Output - CB2 Interface Board Output - Fuses F89F92 X1, X2 X1, X2 X1, X2 P1103 F89-2, F90-2, F91-2, F92-2 Notes Route in Rear Duct Route Through Bushing in Right Side of Inverter Cabinet Inverter - Load V/I Board P0713 Inverter - Load V/I Board P0714 Inverter - Load V/I Board P0715 Inverter - Fuses F36, F36-2, F37-2 F37 Inverter - Load V/I Board 65 P0702 Not Required for Remote CB2 (IOB) Liebert® NXL™ Liebert® NXL™ 66 UT CA B T INE RE CT IF IER INE CA B INSTALL M10X60 CARRIAGE BOLT (2) M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) BUSBAR (RECTIFIER POS TO DC CABINET POS) DETAIL A FLEX BUS (INPUT TO RECTIFIER) (2) PLACES PHASE A & C ONLY (INPUT CONNECTION) SAME CONNECTION IN INPUT CABINET SEE PG 3 BUSBAR (INPUT TO RECTIFIER) (1) PLACE PHASE B ONLY SAME CONNECTION IN INPUT CABINET SEE PG 3 INP A T BIN ET CA D INV C DETAIL B (POSITIVE DC CONNECTION) DETAIL F DETAIL C E IFI CT RE BIN A RC ET H C RC TE ER INV BUS NOTES: 1. EXTRA HARDWARE PROVIDED FOR POWER CONNECTIONS. INSTALL M10X45 CARRIAGE BOLT (3) M10 LARGE FLAT WASHER (3) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (3) TORQUE TO 27Nm (240 in-lb) POSITIVE DC BUS LINK DETAIL H B HARDWARE AS SHOWN INSULATOR POSITIVE DC BUS LINK DETAIL H (TOP) T INE AB REMOVE THIS HARDWARE AND INSULATOR AND INSTALL BUS, THEN INSTALL INSULATOR AND T INE AB DETAIL D DC E F (NEGATIVE & POSITIVE DC CONNECTION) INSTALL M10X45 CARRIAGE BOLT (2) M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) INSTALL M10X45 CARRIAGE BOLT (2) M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) G INSTALL M10X45 CARRIAGE BOLT (6) M10 LARGE FLAT WASHER (6) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (6) TORQUE TO 27Nm (240 in-lb) (NOTE: SOME HARDWARE NOT SHOWN THIS VIEW) INSTALL M10X45 CARRIAGE BOLT (2) M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) INSTALL M10X45 CARRIAGE BOLT (2) M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) BUSBARS (DC CABINET TO INVERTER CABINET) (NEGATIVE & POSITIVE DC CONNECTION) INSTALL M10X45 CARRIAGE BOLT (2) M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) INSTALL M10X45 CARRIAGE BOLT (2) M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) DETAIL G BUSBAR (RECTIFIER NEG TO DC CABINET NEG) DETAIL E INSTALL M10X45 CARRIAGE BOLT (2) M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) INSTALL M10X45 CARRIAGE BOLT (2) M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) E INSTALL M10X45 CARRIAGE BOLT (12) RTE RC M10 LARGE FLAT WASHER (12) AB (2) M10 BELLEVILLE WASHERS PER BOLT INE T M10 NUT (12) TORQUE TO 27Nm (240 in-lb) DC B BUSBARS (DC CABINET TO INVERTER CABINET) Installation Drawings Figure 53 Liebert NXL 1100-1125kVA, single module system, shipping split—Power wiring Installation Drawings Figure 54 Liebert NXL 1100-1125kVA, single module system, shipping split—Interconnections between inverter and bypass J INTERCONNECTS BETWEEN INVERTER AND BYPASS (SMS SYSTEM) NEUTRAL ROUTE FLEX BUS THROUGH OPENING AND CONNECT WITH THE FOLLOWING HARDWARE: M10 LARGE FLAT WASHER (2) (2) M10 BELLEVILLE WASHERS PER BOLT M10 NUT (2) TORQUE TO 27Nm (240 in-lb) THESE FLEX BUS ARE ALREADY CONNECTED TO THE BYPASS CABINET WHEN SHIPPED. CONNECT TO INVERTER CABINET, BASED OFF LABELS (A, B, C, N). PHASES A, B, C ROUTE FLEX BUS THROUGH OPENING AND CONNECT WITH THE FOLLOWING HARDWARE: INSTALL M10X40 HEX BOLT (6) M10 LARGE FLAT WASHER (6) (2) M10 BELLEVILLE WASHERS PER BOLT TORQUE TO 27Nm (240 in-lb) DETAIL J 67 Liebert® NXL™ Liebert® NXL™ 68 PHASE B INPUT K DETAIL K F1 UPSC HERE (NOT SHOWN) PHASE A PHASE C RECTIFIER FIB1 DC FUSES F36, F37 FIB3 LOAD V/I BOARD INVERTER FIB2 FUSES F89-92 BPSS BOARD CB2 INTERFACE BOARD FIB4 ROUTE 544902G1 THROUGH BUSHING IN SIDE PANEL (CONNECTOR REF P0713, P0714, P0715, F36, F37, P0702) BYPASS CT7, CT8, CT9 LOCATED BEHIND THIS BREAKER FUSES F42, F43 ROUTE 531984G9, 531988G7, 545848G1 ROUTE 531985G10, G11, G12 & 544895G1 DOWN THIS CORNER POST 544897G1 (P0814R ONLY), 544900G1 (P66B ONLY), (CONNECTOR REF P0500, P0501, P66, P44 ) 545311G1 (P99B ONLY) DOWN THIS CORNER POST (CONNECTOR REF P0400A, P0400B, P0400C, P0814, P66 ROUTE 531983G3 & 531988G8 P0814R, P66B, P99B) DOWN THIS CORNER POST (CONNECTOR REF P0701, P0700) BATTERY HALL SENSOR HP1 POWER SUPPLY INVERTER PARALLEL INTERFACE BOARD EIB BOARD ROUTE 544897G1 (HP1 ONLY) 545311G1 (P66B ONLY) AND 546357G1 DOWN THIS CORNER POST (CONNECTOR REF HP1, P66B, TB0840) DELTA GATE DRIVE BOARD WYE GATE DRIVE BOARD ROUTE 531987G3, 531984G10, 544891G1 DOWN THIS CORNER POST (CONNECTOR REF P0600, P0601, P1100S, P0607, P0608, P0603) ROUTE 531986G7, 531986G6 DOWN THIS CORNER POST (CONNECTOR REF P0300Y, P0300D) ROUTE 544904G1 IN REAR DUCT AND CONNECT TO DC CABINET CABLE (CONNECTOR REF P1305J, P1306J) NOTE: HIGH VOLTAGE After all the interconnect wiring is completed, the covers for the front and rear wiring ducts must be installed. Note: The front wiring duct cover for the DC section is located with the rear duct cover in DC section. CB1 INTERFACE BOARD CT2 CT1 FUSES F7, F8, F9 SOURCE V/I BOARD FRONT WIRING DUCT REAR WIRING DUCT ROUTE 544891G1 (P1304J ONLY) IN REAR DUCT AND CONNECT TO DC CABINET CABLE (CONNECTOR REF P1304J) NOTE: HIGH VOLTAGE Installation Drawings Figure 55 Control wiring—Liebert NXL 1100-1125kVA, single module system, shipping split Installation Drawings Table 12 Cable Part # 531983G3 531988G8 Interconnects for 1100-1125KVA UPS single module unit Cabinet Start DC - UPSC Board DC - UPSC Board Connector Label P0701 P0700 531985G10 DC - UPSC Board P0400A 531985G11 DC - UPSC Board P0400B 531985G12 DC - UPSC Board P0400C 544895G1 DC - EIB Board 531987G3 DC - UPSC Board 531984G10 DC - UPSC Board P0814 P0600 P0601 531986G6 DC - UPSC Board P0300D 531986G7 DC - UPSC Board P0300Y 544897G1 Rectifier - Source V/I Board Rectifier - FIB1 F1NC2, F6COM1 P99 Rectifier - FIB1 P66 Rectifier - Fuses F1, F6 545311G1 546357G1 544891G1 Rectifier - Fuses F7, F9 Input - CB Interface Board Input - CT1 Input - CT2 Input - Fuses F50-F52 Input - Fuses F46, F47 531984G9 531988G7 DC - UPSC Board DC - UPSC Board 544900G1 Bypass - FIB4 545848G1 DC - Power Supply DC - Power Supply 544902G1 P0606 F7COM1, F9NC2 P1100 Cabinet Finish Inverter - Load V/I Board Inverter - Load V/I Board Inverter - Parallel Interface Board Inverter - Parallel Interface Board Inverter - Parallel Interface Board Inverter - Parallel Interface Board Rectifier - Source V/I Board Rectifier - Source V/I Board Rectifier - Delta Gate Drive Board Rectifier - Wye Gate Drive Board DC - Batt Hall Sensor Inverter - Parallel Interface Board DC - EIB Board Inverter - Parallel Interface Board P0701 P0700 Notes Route in Front Duct Route in Front Duct P0400A Route in Front Duct P0400B Route in Front Duct P0400C Route in Front Duct P814 Route in Front Duct P0600 P0601 Route in Front Duct Route in Front Duct P0300D Route in Front Duct P0300Y Route in Front Duct HP1 Route in Front Duct P0814R P66B Route in Front Duct P99B DC - EIB Board TB0840 Route in Front Duct Rectifier - Source V/I Board P1100S Route in Front Duct X1, X2 Rectifier - Source V/I Board X1, X2 Rectifier - Source V/I Board F50-2, F51-2, Rectifier - Source V/I Board F52-2 DC - P1304 (Connect to F46-2, F47-2 Connector in Rear Duct Labeled P1304J) P0500 Bypass - BPSS Board P0501 Bypass - BPSS Board Inverter - Parallel P99 Interface Board P99 Bypass - FIB4 P44 Bypass - BPSS Board P0607 P0608 P0603 P1304J Route in Rear Duct P0500 P0501 Route in Front Duct Route in Front Duct P66B Route in Front Duct P66 P44 Route in Front Duct Bypass - CT7 X1, X2 Inverter - Load V/I Board P0713 Bypass - CT8 Bypass - CT9 Bypass - CB2 Interface Board X1, X2 X1, X2 Inverter - Load V/I Board Inverter - Load V/I Board P0714 P0715 P1103 Inverter - Fuses F36, F37 F36-2, F37-2 F89-2, F90-2, Inverter - Load V/I Board F91-2, F92-2 DC - P1305 (Connect to Bypass - PS Service PS SERVICE Connector in Rear Duct Labeled P1305J) DC - P1306 (Connect to F42-2, Connector in Rear Duct Bypass - Fuses F42, F43 F43-2 Labeled P1306J) Bypass - Fuses F89-F92 544904G1 Connector Label 69 Route through bushing in right side of inverter cabinet P0702 P1305J Route in Rear Duct P1306J Liebert® NXL™ Installation Drawings Figure 56 Conduit landing drawing 1100-1125kVA UPS N+1 multi-module without static bypass 3.1 (80) OUTER EDGE CORNER POST 1.6 (40) OUTER EDGE CORNER POST DC CABLE ENTRY TYP. OUTPUT CABLE ENTRY TYP. 21.1 (536) 17.9 (455) 21.1 (536) 17.9 (455) 21.1 (536) 17.9 (455) RECTIFIER CABLE ENTRY TYP. INPUT SPLIT RECTIFIER SPLIT NOTE 1. All dimensions are in inches (mm). DC INPUT SPLIT (FRONT) INVERTER SPLIT OUTPUT SPLIT BOTTOM VIEW (TOP LOOKING DOWN) Figure 57 Terminal details 1100-1125kVA UPS, N+1 multi-module without static bypass Notes: 1. All dimensions are in inches (mm). 2. Control wiring and power wiring must be run in separate conduits. 3. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C. 4. All wiring is to be in accordance with national and local electrical codes. See Figure 58 SEEbusbar BUSBARdetail DETAIL U40-11E-3000B-NFC-00 Ground busbar 3 DC pos. busbar 4 DC neg. busbar 5 DC ground busbar 6 Neutral busbar CB1-3 Input/output phase busbar 2 Liebert® NXL™ CB1-3 1 DO NOT DOUBLE-STACK THE LUGS. This is to prevent the cables from coming into contact with other busbars. 70 Installation Drawings Figure 58 Busbar terminal details, 1100-1125kVA UPS, N+1 multi-module without static bypass 1 ( 14.29) .563 (16) PLACES INPUT/OUTPUT PHASE BUSBAR 25.2 X 4 4 ( 14.29) .563 (16) PLACES DC NEG. BUSBAR 21.46 X 5 (73) 2.88 (28.6) 1.13 0.0 (85.7) 3.38 (41.3) 1.63 2 ( 14.29) .563 (16) PLACES GROUND BUSBAR 26.5 X 4 5 (465) 18.31 (415) 16.34 (365) 14.37 (315) 12.40 (265) 10.43 (215) 8.46 (165) 6.50 (115) 4.53 543930 0.0 (560) 22.05 (510) 20.08 (460) 18.11 (410) 16.14 (310) 12.20 0.0 (260) 10.24 (210) 8.27 0.0 (160) 6.30 543894 ( 14.29) .563 (16) PLACES DC GROUND BUSBAR 22.1 X 5 (73) 2.88 (28.6) 1.13 0.0 (85.7) 3.38 (41.3) 1.63 3 DC POS. BUSBAR 22.1 X 5 (455.4) 17.93 (405.4) 15.96 (355.4) 13.99 (305.4) 12.02 (255.4) 10.06 ) (205.4) 8.09 (155.4) 6.12 (105.4) 4.15 543932 0.0 (536.2) 21.11 (486.2) 19.14 (436.2) 17.17 (386.2) 15.20 0.0 (286.2) 11.27 (236.2) 9.30 (186.2) 7.33 0.0 (136.2) 5.36 543880 ( 14.29) .563 (16) PLACES (85.7) 3.38 (41.3) 1.63 0.0 (480) 18.90 (430) 16.93 (380) 14.96 (330) 12.99 (280) 11.02 (230) 9.06 (180) 7.09 (130) 5.12 0.0 543931 Figure 59 Terminal details, 1100-1125kVA UPS, 1+N multi-module or SMS with static bypass See busbar detail Figure 60 BFB C,B,A, & NEU. BYP. SEE BUSBAR DETAIL FIGURE ( U40-11E-3200B-NFC-00) Ground busbar CB1-3 Input phase busbar 2 3 DC pos. busbar 4 DC neg. busbar 5 DC ground busbar Notes: 1. All dimensions are in inches (mm). 2. Control wiring and power wiring must be run in separate conduits. 3. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C. 4. All wiring is to be in accordance with national and local electrical codes. 6 Bypass input, neutral, & output busbar 7 Neutral output busbar 8 Ground bypass busbar 7 6 CB2 C,B,A OUTPUT 3.5 (89) SPACING BETWEEN BUSBARS CB1-3 1 6 DO NOT DOUBLE STACK THE LUGS. This is to prevent the cables from coming into contact with other busbars. 8 RIGHT SIDE VIEW 71 Liebert® NXL™ Liebert® NXL™ 0.0 DC GROUND BUSBAR 22.1 X 5 0.0 (85.7) 3.38 (41.3) 1.63 ( 14.29) .563 TYP. (85.7) 3.38 (41.3) 1.63 72 8 543932 NOTE All dimensions are in inches (mm). 0.0 (939.3) 36.98 (886.6) 34.91 (833.9) 32.83 (959.6) 37.78 (913.0) 35.94 (860.3) 33.87 (813.7) 32.03 (651.2) 25.64 ( 14.29) .563 (16) PLACES 544361 A A 543930 GROUND BYPASS BUSBAR 30.61 X 4 (73) 2.88 (28.6) 1.13 (1068.8) 42.08 (939.3) 36.98 (886.6) 34.91 (833.9) 32.83 (631.0) 24.84 (578.3) 22.77 (959.6) 37.78 (913.0) 35.94 (860.3) 33.87 (813.7) 32.03 (651.2) 25.64 (604.6) 23.80 (551.9) 21.73 (505.3) 19.89 DETAIL A (604.6) 23.80 (551.9) 21.73 (525.6) 20.69 (342.9) 13.50 (296.3) 11.67 ( 14.29) .563 (16) PLACES (631.0) 24.84 0.0 (322.7) 12.70 543894 (505.3) 19.89 7 (342.9) 13.50 (243.6) 9.59 (73) 2.88 (28.6) 1.13 (578.3) 22.77 ( 14.29) .563 (16) PLACES (269.9) 10.63 0.0 (296.3) 11.67 543880 (525.6) 20.69 ( 14.29) .563 TYP. (197) 7.76 (560) 22.05 (510) 20.08 (460) 18.11 (410) 16.14 (310) 12.20 (260) 10.24 6 (322.7) 12.70 (85.7) 3.38 (41.3) 1.63 (269.9) 10.63 543931 (217.2) 8.55 ( 14.29) .563 (16) PLACES (243.6) 9.59 0.0 ( 14.29) .563 TYP. (197) 7.76 (73) 2.88 (28.6) 1.13 (217.2) 8.55 0.0 0.0 (536.2) 21.11 (486.2) 19.14 (436.2) 17.17 (386.2) 15.20 GROUND BUSBAR 26.5 X 4 ( 14.29) .563 (16) PLACES (77.6) 3.05 (122.0) 4.80 (166.5) 6.55 (210.9) 8.30 (255.4) 10.05 (299.8) 11.80 (344.3) 13.55 (388.7) 15.30 (433.2) 17.05 (477.6) 18.80 (522.1) 20.55 (566.5) 22.30 (611.0) 24.05 (655.4) 25.80 (699.9) 27.55 DC POS. BUSBAR 22.1 X 5 (480) 18.90 (430) 16.93 (380) 14.96 (330) 12.99 (236.2) 9.30 (286.2) 11.27 (160) 6.30 (210) 8.27 0.0 0.0 (230) 9.06 (280) 11.02 (186.2) 7.33 (136.2) 5.36 0.0 INPUT PHASE BUSBAR 25.2 X 4 0.0 (465) 18.31 (415) 16.34 (365) 14.37 (315) 12.40 (265) 10.43 (215) 8.46 DC NEG. BUSBAR 21.46 X 5 (455.4) 17.93 (405.4) 15.96 (355.4) 13.99 (305.4) 12.02 (255.4) 10.06 ) 5 (205.4) 8.09 4 (180) 7.09 (130) 5.12 0.0 2 (165) 6.50 (115) 4.53 0.0 1 (155.4) 6.12 0.0 3 (105.4) 4.15 0.0 Installation Drawings Figure 60 Busbar terminal details, 1100-1125kVA UPS, 1+N multi-module or SMS with static bypass (25.4) 1.0 ( 14.27) .562 TYP. BYPASS INPUT, NEUTRAL, & OUTPUT BUSBAR 42.1 X 4 (74) 2.91 (34.5) 1.36 544363 NEUTRAL OUTPUT BUSBAR 45.53 X 4 (74) 2.91 (34.5) 1.36 544364 Installation Drawings Figure 61 Base detail drawing 1100-1125kVA UPS 1+ N multi-module or SMS with static bypass 73 Liebert® NXL™ Installation Drawings Figure 62 Base detail drawing 1100-1125kVA UPS N+1 multi-module without static bypass Liebert® NXL™ 74 Installation Drawings Figure 63 Single-input wire cabinet— 500 -800kVA only Reference of Rectifier Corner Post See Detail A Remove upper and lower internal panels before attaching wire cabinet to UPS ec of R Side Left abinet m o Fr eC nels e of Wir e Pa id e Sid n Left S v o Rem stall o In and Reference of Wire Cabinet Corner Post See Detail A tifier Cab inet Re fi cti er (N ot C All om po ne B Wi re Ca t Sh ow n) Rectifier Cabinet Corner Posts Wire Cabinet Corner Posts e bin nts M10 Hardware Provided in Shipped-Loose Bag Inside Wire Cabinet Kickplate is provided as a shipped-loose item inside the Wire Cabinet on inverter-side the UPS DETAIL A Cabinet-to-Cabinet Connection Hardware 1 Ground Plate This hardware provided on Rectifer Cabinet. Reuse hardware to mount ground plate Bolt and Washer DETAIL B M6 hardware for Ground Plate provided in shipped-loose bag inside Wire Cabinet Bolt and Washer COMPLETE ASSEMBLY Bolt and Washer 75 Liebert® NXL™ Installation Drawings Figure 64 Optional Input Contact Isolator Board Table 13 No Customer Connection Input Contact Isolator Board control wiring connections Input Contact 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 J51 2 3 4 1. 2. 3. 4. 5. 6. Customer control wiring connection points are terminals 1 through 16 (see Table 13). Customer provided normally open dry contacts for user alarm messages. All control wiring (by others) must be run separate from power wiring. Control wiring runs should not be combined in the same conduit. Signal voltage: 100mA @ 12VDC. Maximum cable length 500 ft. (152m) with #16AWG and flexible stranded cable. All wiring must be in accordance with national and local electrical codes. Liebert® NXL™ 76 5 6 7 8 Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Installation Drawings Figure 65 Control wiring, Programmable Relay Board 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 J71 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 J72 1 2 3 1 2 3 4 5 6 7 8 9 10111213141516 J73 J74 1. 2. 3. 4. 5. 6. Customer control wiring connection points are terminals 1 through 15. (Pin 16 not used on J71, J72, and J73.) Programmable Relay Board option includes eight signal channels with two Form-C dry contacts per channel (see Table 14). All control wiring (by others) must be run separate from power wiring. Control wiring runs should not be combined in the same conduit. Contact ratings: 1A @ 30VDC or 125VAC @ 0.45A Maximum cable length 500 ft. (152m) with #16AWG and flexible stranded cable. All wiring must be in accordance with national and local electrical codes. Table 14 Terminal Block Programmable Relay Board pinout CH1 J71 CH2 CH3 J72 CH4 CH5 CH6 TB3 J74 Pin No. Common Normally Closed Normally Open A 1-3 1 2 3 B 4-6 4 5 6 Channel CH7 CH8 A 7-9 7 8 9 B 10-12 10 11 12 A 13-15 13 14 15 B 1-3 1 2 3 A 4-6 4 5 6 B 7-9 7 8 9 A 10-12 10 11 12 B 13-15 13 14 15 A 1-3 1 2 3 B 4-6 4 5 6 A 7-9 7 8 9 B 10-12 10 11 12 A 13-15 13 14 15 B 1-3 1 2 3 Note: Pin 16 not used on J71, J72, and J73. 77 Liebert® NXL™ Specifications 5.0 SPECIFICATIONS Table 15 Liebert NXL UPS specifications Model Size 625kVA 800kVA 1100kVA 1125kVA Input Parameters Input Voltage to Rectifier, VAC 480V 3-phase, 3-wire 575V 3-phase, 3-wire 600V 3-phase, 3-wire Input Voltage to Bypass, VAC 480V 3-phase, 3-wire or 4-wire 575V 3-phase, 3-wire or 4-wire 600V 3-phase, 3-wire or 4-wire Input Voltage Range, VAC +10% to -30% Input Frequency, Hz 60 Permissible Input Frequency Range, Hz 55 to 65 Reflected Input THDi, Nominal Voltage, Full Load, % <5% Power Walk-In, sec 1 to 30 (selectable) in 1 sec. Increment Bypass Neutral Current up to 1.7 times full-phase current Battery & DC Parameters Battery Type VRLA (Valve Regulated Lead Acid) or FLA (Flooded Lead Acid) Nominal Battery Bus, VDC 480V Battery Float Voltage, VDC 540V Minimum End of Discharge Voltage, VDC 384V (for VRLA / Flooded Lead Acid) DC Ripple Voltage in Float & Const V Ch. Mode, % <1 (RMS value) < 3,4% Vpp Optional (with temperature probe) Temperature Compensated Battery Charging Output Parameters Inverter Type Output Power, kW IGBT-based Sine-Sine PWM Controlled 625 800 1100 1125 480V 3-ph, 3-wire or 4-wire 575V 3-ph, 3-wire or 4-wire 600V 3-ph, 3-wire or 4-wire Output Voltage, VAC Output Voltage Regulation, % < 1% (3-phase RMS average) Output Voltage Regulation (100% Unb. Load) < 2% (3-phase RMS average) Output Frequency, Hz 60 Output Frequency Regulation, % ± 0.1 Output THDv Linear Load at Nominal Voltage, % <2% Output THDv at Nominal Voltage Including a 100kVA Non Linear Load per EN 62040-3, % 2.5% (max) Capacity to Handle High Crest Factor Load 3:1 Capacity to handle Step Load, % 0-100 or 100-0 Step Load Transient Recovery (linear loads), % Within 5% peak-to-peak in one line cycle. Unbalance Loads Current Capacity 100% of nominal phase current Capacity to Handle Leading PF Load at 0.95 Lead Subject to Max. kW rating at 0.9 Lead Subject to 12.5% kW derate or same Rating and 10°C Temp. Derate Voltage Displacement, ° el Liebert® NXL™ 120° ±1° el (with 100% unbalanced load) Compliance to FCC Class-A Standard Overload Conditions, % FL See Figures 66, 67 and 68 78 Specifications Table 15 Liebert NXL UPS specifications (continued) Model Size 625kVA 800kVA 1100kVA 1125kVA 140.5 (3568.7) 184.8 (4694) 228.3 (5798.8) 228.3 (5798.8) 125 (3175) 164.8 (4186) 197.5 (5016.5) 197.5 (5016.5) Depth 39.4 (1000.7) 47.2 (1200) 47.2 (1200) 47.2 (1200) Height 76.8 (1950.7) 78.7 (2000) 78.7 (1999) 78.7 (1999) 16,120 (7312) 21,450 (9730) 21,450 (9730) Physical Parameters and Standards, in (mm) Width, With Static Bypass Width, without Static Bypass Weight, Unpackaged, lb. (kg) approx., with Static Bypass (SMS) 13,650 (6191.5) with Static Bypass (1+N) 13,100 (5942) 16,470 (7471) 21,800 (9888) 21,800 (9888) without Static Bypass (N+1) 13,800 (6260) 15,620 (7085) 20,050 (9095) 20,050 (9095) Maximum Heat Dissipation, Full Load, BTU/hr 167,265 177,240 252,540 253,795 Cooling Air, CFM 15,760 10,000 8,700 8,700 Color Black (ZP-7021) Front Door Opening (for serviceability) More than 180° Degree of Protection for UPS Enclosure IP 20 (with and without front door open) Minimum Clearance, Top, in (mm) 24 (610) Minimum Clearance, Back, in (mm) 0 Minimum Clearance, Sides, in (mm) 0 Location of Cable Entrance Top or Bottom UL 1778, 4th Ed. CSA 22.2 107.3 FCC Part 15, Class A IEC62040-2, Level 4, Criteria A EN61000-4-3, Level 3, Criteria A EN61000-4-6, Level 4, Criteria A EN61000-2-2, Criteria A EN61000-4-4, Level 4, Criteria A ANSI C62.41, Category A3 &B3 ISTA Procedure 1H WEEE IBC 2012/CBC 2010 Standards and Conformities Environmental Parameters Storage Temperature Range, °F (°C) -13 to 158 (-25 to 70) Operating Temperature Range, °F (°C) 32 to 104 (0 to 40) (UPS) 95% or less Non-Condensing (Operating and Non-Operating) Relative Humidity Maximum Altitude Above MSL, ft (m) 4920 (1500) (as per IEC 62040/3) - 1% Maximum kW derate / 328 rise between 4921-9842 (100m rise between 1500-3000m) Width dimensions are with side panels attached. Subtract 1.4" (35mm) for dimensions without side panels. Depth dimensions include the front door and rear panel. For multi-module systems (1+N and N+1), the output neutrals of all the modules must be tied together. 79 Liebert® NXL™ Specifications Table 16 Current ratings—rectifier input UPS Rating kVA kW Voltage VAC Nominal Current Maximum Current 625 625 480 907 952 625 625 575 753 791 625 625 600 722 758 800 800 480 1139 1195 1100 1100 480 1534 1611 1100 1100 575 1313 1379 1100 1100 600 1252 1314 1125 1125 480 1567 1645 1125 1125 575 1345 1412 1125 1125 600 1282 1346 Table 17 Current ratings—bypass input UPS Rating kVA kW Voltage VAC Nominal Current 625 625 480 752 625 625 575 628 625 625 600 601 800 800 480 962 1100 1100 480 1323 1100 1100 575 1104 1100 1100 600 1058 1125 1125 480 1353 1125 1125 575 1130 1125 1125 600 1083 Table 18 Current ratings—output UPS Rating kVA kW Voltage VAC Nominal Current 625 625 480 752 625 625 575 628 625 625 600 601 800 800 480 962 1100 1100 480 1323 1100 1100 575 1104 1100 1100 600 1058 1125 1125 480 1353 1125 1125 575 1130 1125 1125 600 1083 Liebert® NXL™ 80 Specifications Table 19 Current ratings—battery UPS Rating kVA kW Maximum Battery Current at EOD 625 625 1645 800 800 2061 1100 1100 2860 1125 1125 2930 Notes on Tables 1. Nominal input current (considered continuous) is based on full-rated output load. Maximum current includes nominal input current and maximum battery recharge current (considered noncontinuous). Continuous and noncontinuous current are defined in NEC 100. 2. Maximum input current is controlled by the current limit setting, which is adjustable. Values shown are for maximum current limit. If a smaller input feed breaker is used, the input current limit can be adjusted; see your Emerson representative for more information. 3. The Rectifier Input Feed Breaker must be set to withstand the Liebert NXL transformer inrush of up to eight times the nominal current. 4. For breaker coordination while the module is overloaded, see the current versus time values on the overload curves. 5. Nominal battery voltage is shown at 2.0 volts/cell. 81 Liebert® NXL™ Liebert® NXL™ Continuous 5000 3748 1363 937 600 394 250 82 60 40 Load, Percent 159 100 25 15 6 Time, seconds 10 4 2 1 0.5 Specifications Figure 66 Inverter overload data Time, seconds 83 Continuous 105% Load - 7500 Seconds 3333 1764 1071 Load, percent 681 441 176 Time, seconds 283 114 67 Specifications Figure 67 Rectifier overload data Liebert® NXL™ Time, seconds Liebert® NXL™ 84 Continuous 110 120 3000 600 130 394 110% Load - 15,000 Seconds 0 100 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 250 140 159 150 60 40 25 160 Load, Percent 100 15 6 180 4 2 Time, Seconds 170 10 190 1 0.5 200 Specifications Figure 68 Bypass overload data Time, Seconds Specifications Table 20 Recommended conduit and cable sizes Rectifier Input UPS Rating kVA kW Voltage (VAC) 625 625 625 (# of conduits); size of conduits; # -size of phase cables per conduit; size of cable for ground per conduit Copper Conductors Aluminum Conductors 480 (3) 2.5C 3-500kcmil, #2/0AWG (3) 2.5C 3-600kcmil, #4/0AWG 625 575 (3) 2.5C 3-500kcmil, #1/0AWG (3) 2.5C 3-600kcmil, #3/0AWG 625 625 600 (3) 2.5C 3-500kcmil, #1/0AWG (3) 2.5C 3-600kcmil, #3/0AWG 800 800 480 (3) 3C 3-600kcmil, #3/0AWG (4) 2.5C 3-500kcmil, 250kcmil 1100 1100 480 (5) 3C 3-600kcmil, 250kcmil (6) 2.5C 3-600kcmil, 400kcmil 1100 1100 575 (4) 2.5C 3-500kcmil, #4/0AWG (4) 3.0C 3-700kcmil, 350kcmil 1100 1100 600 (4) 2.5C 3-500kcmil, #4/0AWG (4) 3.0C 3-700kcmil, 350kcmil 1125 1125 480 (5) 3C 3-600kcmil, 250kcmil (6) 2.5C 3-600kcmil, 400kcmil 1125 1125 575 (4) 3C 3-600kcmil, #4/0AWG (5) 2.5C 3-600kcmil, 350kcmil 1125 1125 600 (4) 2.5C 3-500kcmil, #4/0AWG (4) 3.0C 3-700kcmil, 350kcmil Bypass Input UPS Rating kVA kW Voltage (VAC) 625 625 625 (# of conduits); size of conduits; # -size of phase cables per conduit; #-size of neutral cables per conduit; size of cable for ground per conduit Copper Conductors Aluminum Conductors 480 (3) 3.5C 3-600kcmil, 2-500kcmil , #1/0AWG (3) 3.0C 3-500kcmil, 2-350kcmil , #3/0AWG 625 575 (3) 3C 3-500kcmil, 2-#350kcmil, #1/0AWG (3) 3.0C 3-600kcmil, 2-400kcmil , #3/0AWG 625 625 600 (3) 3C 3-500kcmil, 2-250kcmil, #1/0AWG (3) 3.0C 3-600kcmil, 2-400kcmil , #3/0AWG 800 800 480 (3) 4C 3-750kcmil, 2-600kcmil, #2/0AWG (4) 3.5C 3-700kcmil, 2-500kcmil , #4/0AWG 1100 1100 480 (5) 3.5C 3-600kcmil, 2-500kcmil , #4/0AWG (6) 3.5C 3-600kcmil, 2-500kcmil , 350kcmil 1100 1100 575 (4) 3.5C 3-500kcmil, 2-500kcmil , #3/0AWG (4) 3.5C 3-700kcmil, 2-700kcmil , 250kcmil 1100 1100 600 (4) 3.5C 3-500kcmil, 2-500kcmil , #3/0AWG (4) 3.5C 3-700kcmil, 2-600kcmil , 250kcmil 1125 1125 480 (5) 3.5C 3-600kcmil, 2-500kcmil , #4/0AWG (6) 3.5C 3-600kcmil, 2-500kcmil , 350kcmil 1125 1125 575 (4) 3.5C 3-600kcmil, 2-500kcmil , #3/0AWG (5) 3.0C 3-600kcmil, 2-500kcmil , 250kcmil 1125 1125 600 (4) 3.5C 3-500kcmil, 2-500kcmil , #3/0AWG (5) 3.0C 3-600kcmil, 2-500kcmil , 250kcmil Output UPS Rating kVA kW Voltage (VAC) 625 625 625 (# of conduits); size of conduits; # -size of phase cables per conduit; #-size of neutral cables per conduit; size of cable for ground per conduit Copper Conductors Aluminum Conductors 480 (3) 3.5C 3-600kcmil, 2-500kcmil , #1/0AWG (3) 3.0C 3-500kcmil, 2-350kcmil , #3/0AWG 625 575 (3) 3C 3-500kcmil, 2-#350kcmil, #1/0AWG (3) 3.0C 3-600kcmil, 2-400kcmil , #3/0AWG 625 625 600 (3) 3C 3-500kcmil, 2-250kcmil, #1/0AWG (3) 3.0C 3-600kcmil, 2-400kcmil , #3/0AWG 800 800 480 (3) 4C 3-750kcmil, 2-600kcmil, #2/0AWG (4) 3.5C 3-700kcmil, 2-500kcmil , #4/0AWG 1100 1100 480 (5) 3.5C 3-600kcmil, 2-500kcmil , #4/0AWG (6) 3.5C 3-600kcmil, 2-500kcmil , 350kcmil 1100 1100 575 (4) 3.5C 3-500kcmil, 2-500kcmil , #3/0AWG (4) 3.5C 3-700kcmil, 2-700kcmil , 250kcmil 1100 1100 600 (4) 3.5C 3-500kcmil, 2-500kcmil , #3/0AWG (4) 3.5C 3-700kcmil, 2-600kcmil , 250kcmil 1125 1125 480 (5) 3.5C 3-600kcmil, 2-500kcmil , #4/0AWG (6) 3.5C 3-600kcmil, 2-500kcmil , 350kcmil 1125 1125 575 (4) 3.5C 3-600kcmil, 2-500kcmil , #3/0AWG (5) 3.0C 3-600kcmil, 2-500kcmil , 250kcmil 1125 1125 600 (4) 3.5C 3-500kcmil, 2-500kcmil , #3/0AWG (5) 3.0C 3-600kcmil, 2-500kcmil , 250kcmil 85 Liebert® NXL™ Specifications Table 20 Recommended conduit and cable sizes (continued) Battery UPS Rating (# of conduits); size of conduits; # -size of phase cables per conduit; size of cable for ground per conduit kVA kW Copper Conductors Aluminum Conductors 625 625 (5) 2.5C 2-600kcmil, 250kcmil (6) 2.5C 2-600kcmil, 400kcmil 800 800 (6) 2.5C 2-600kcmil, 350kcmil (7) 2.5C 2-700kcmil, 600kcmil 1100 1100 (7) 2.5C 2-750kcmil, 400kcmil (8) 2.5C 2-700kcmil, 600kcmil 1125 1125 (7) 2.5C 2-750kcmil, 400kcmil (8) 2.5C 2-700kcmil, 600kcmil Bonding UPS Rating Main Bonding Jumper/Grounding Electrode Conductor kVA kW Copper Conductors Aluminum Conductors 625 625 (1) 250kcmil/ (1) 250kcmil (1) 250kcmil/ (1) 250kcmil 800 800 (1) 250kcmil/ (1) 250kcmil (1) 250kcmil/ (1) 250kcmil 1100 1100 (1) 350kcmil/ (1) 350kcmil (1) 350kcmil/ (1) 350kcmil 1125 1125 (1) 350kcmil/ (1) 350kcmil (1) 350kcmil/ (1) 350kcmil 1. Recommended cable sizes are 167°F (75°C) (THW) wire at 86°F (30°C) ambient. Unless otherwise noted, use copper or aluminum conductors suitable for at least 75°C. 2. For continuous operation not at 86°F (30°C), Emerson recommends that the site planner choose the appropriate cable type based on the particular installation requirements. 3. Conduit size is based on FMC type conduit with 2 neutral conductors rated at 200% of phase. Table 21 Recommended lug sizes Cable Size T&B Copper One Hole T&B Copper Two Hole T&B Aluminum One Hole T&B Aluminum Two Hole #8AWG 54930BE 54850BE 60104-TB — #6AWG 54905BE 256-30695-868 60109-TB — #4AWG 54906BE 256-30695-733 60114-TB — #2-3AWG 54942BE 54811BE 60120 — #1AWG 54947BE 54857BE 60126 — #1/0AWG 54950BE 256-30695-593 60132 — #2/0AWG 54951BE 54862BE 60138 60238 #3/0AWG 54965BE 54864BE 60144 60244 #4/0AWG 54970BE 54866BE 60150 60250 250kcmil 54913BE 54868BE 60156 60256 300kcmil 54914BE 54870BE 60162 60262 350kcmil 54915BE 54872BE 60165 60267 400kcmil 54916BE 54874BE 60168 60269 500kcmil 54918BE 54876BE 60171 60273 600kcmil 54920BE 54878BE 60176 60275 750kcmil 54922BE 54880BE 60178 60277 Liebert® NXL™ 86 Specifications Table 22 Recommended torque values Grade 5 Steel: Unified Thread System Torque, lbf.*in. Class 8.8 Steel: Metric Thread System Torque, N*m Fastener Finish Size 1/4 5/16 3/8 7/16 1/2 9/16 Plain Steel Zinc Plating Fastener Finish Threads/ Inch, Tpi No Washer/ Flat Washer No Washer/ Flat Washer Size 20 101 91 28 116 104 18 209 188 24 231 208 16 370 333 24 420 378 14 593 534 20 662 596 13 904 814 20 1,020 918 12 1,305 1,175 18 1,456 1,310 M5 M6 M8 M10 M12 M14 87 Plain Steel Zinc Plating Thread Pitch, Tp No Washer/ Flat Washer No Washer/ Flat Washer 0.8 6.1 5.5 0.5 6.9 6.2 1 10 9 0.75 11 10 1.25 25 23 1 27 24 1.5 50 45 1.25 53 47 1.75 87 78 1.25 95 86 2 139 125 1.5 151 136 Liebert® NXL™ Specifications NOTES Liebert® NXL™ 88 Technical Support / Service Web Site www.liebert.com Monitoring liebert.monitoring@emerson.com 800-222-5877 Outside North America: +00800 1155 4499 Single-Phase UPS & Server Cabinets liebert.upstech@emerson.com 800-222-5877 Outside North America: +00800 1155 4499 Three-Phase UPS & Power Systems 800-543-2378 Outside North America: 614-841-6598 Environmental Systems 800-543-2778 Outside the United States: 614-888-0246 Locations While every precaution has been taken to ensure the accuracy and completeness of this literature, Liebert Corporation assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions. © 2013 Liebert Corporation All rights reserved throughout the world. Specifications subject to change without notice. ® Liebert is a registered trademark of Liebert Corporation. All names referred to are trademarks or registered trademarks of their respective owners. United States 1050 Dearborn Drive P.O. Box 29186 Columbus, OH 43229 Europe Via Leonardo Da Vinci 8 Zona Industriale Tognana 35028 Piove Di Sacco (PD) Italy +39 049 9719 111 Fax: +39 049 5841 257 Asia 29/F, The Orient Square Building F. Ortigas Jr. Road, Ortigas Center Pasig City 1605 Philippines +63 2 687 6615 Fax: +63 2 730 9572 SL-25435_REV4_09-13 Emerson Network Power Division: Liebert Web: www.emerson.com www.EmersonNetworkPower.com