FUTURE COMBUSTION TECHNOLOGY FOR SYNTHETIC AND RENEWABLE FUELS IN COMPRESSION IGNITION ENGINES REFUEL MARTTI LARMI, TEEMU SARJOVAARA AND AKI TILLI TKK Helsinki University of Technology Internal Combustion Engine Research Group PO BOX 4300, FIN-02015 TKK Phone +358-9-451 3460, E-mail teemu.sarjovaara@tkk.fi MATTI KYTÖ AND PÄIVI AAKKO-SAKSA VTT Technical Research Centre of Finland ANDERS BRINK AND MIKKO HUPA ÅAU Åbo Akademi University ANNELE VIRTANEN TUT Tampere University of Technology INTRODUCTION “Future Combustion Technology for Synthetic and Renewable Fuels in Compression Ignition Engines, Project ReFuel” is a research project towards emission-free engine combustion with future fuels and future combustion technology. The project will be carried out in the years 2009 – 2011. The compression ignition (CI) and spark ignition (SI) engines have been developed for more than a century. The development work has focused on optimizing the processes for crude oil based gasoline and diesel fuels. During the last years the awareness of the effect of the CO2 emissions to the global warming and the limited resources of crude oil in the near future have put the bioderived renewable fuels in significant interest, especially in compression ignition engines due to high efficiency compared to spark ignition engines. The novel renewable fuels have excellent physical and chemical properties. For example paraffinic high cetane number (CN) fuels do not contain aromatic compounds and they are totally sulphur free. Fischer-Tropsch (FT) diesel fuel and Neste Oil’s NExBTL are examples of paraffinic high cetane number diesel fuels. These fuels do not suffer from storage and low temperature problems, as did the fatty acid methyl esters (FAMEs). The combustion related properties of the novel fuels are in most cases better than with crude oil based fuels. Especially very high cetane number, absence of polyaromatic hydrocarbons (PAH) and high oxygen content in some cases allow far more advanced combustion strategies than what has been possible with current fossil fuels. Due 2(3) to these advantageous properties, new combustion technologies allow us to reduce significantly nitrogen oxide (NOx) emission without suffering from traditional trade-off with increased particle matter (PM) emission. PROJECT OBJECTIVES The objective of this project is to develop new extremely low emission combustion technologies for renewable fuels in compression ignition engines. The target is to cut down emissions at least by 70%. The scope is to utilize the physical and chemical properties of the renewable fuels that differ from properties of the traditional crude oil based fuels and to develop optimum combustion technologies for them. Together with low CO2 footprint and by utilizing the advantageous combustion related properties of the novel renewable fuels, new future combustion technologies will be developed that enable extremely low emission engine combustion in future. METHODS AND IMPLEMENTATION This study will focus firstly, on paraffinic high cetane number fuels and secondly, on fuels with high content of oxygenates. The project will consist of • Literature review and reaction scheme evaluations • Fuel spray studies • Emission mapping calculations • Optimum combustion design with CFD • Engine tests with a high-speed research engine, LEO • Engine tests with a medium-speed research engine, EVE • Extensive emission measurements • Particulate emission analysis • Project reporting and analysis PROJECT ORGANISATION AND NETWORKING The project partners in Finland are • Helsinki University of Technology (TKK), • Tampere University of Technology (TUT), • Technical Research Centre of Finland (VTT) and • Åbo Akademi University (ÅAU) TKK Internal Combustion Engine Research Group in the Department of Energy Technology is coordinating the project, running the research engines, carrying out engine experiments, making the combustion optimizations and carrying out fuel spray studies. 3(3) VTT Engine Research Group is the main expert of alternative fuels and their properties. VTT will also carry out extensive emission tests including particulates mass measurements and non-regulated emissions. ÅAU Laboratory of Inorganic Chemistry will take the responsibility of combustion chemistry and emission chemistry. ÅAU will study combustion and emission reaction schemes and simulate combustion and emission kinetics for emission mapping and combustion optimization. TUT Research Group of Aerosol Physics will carry out particulate mass analysis of the selected combustion and fuel configurations. TUT will analyze particulate size distributions and particle consistences. INTERNATIONAL NETWORKING The project will be part of a Collaborative Task “ReFuel” of the International Energy Agency (IEA) Combustion Agreement coordinated by Finland. Countries Participating the Combustion Agreement are: Belgium, Canada, Germany, Finland, Italy, Japan, Korea, Norway, Sweden, Switzerland and USA. Moreover, the international program “ReFuel” will be a collaboration framework between IEA Combustion Agreement and IEA AMF (Advance Motor Fuels) Agreement. Parallel projects are started in 2009 in Sweden and in Norway. Additional projects will join the Collaborative Task later on. Keywords: Engine, combustion, synthetic, renewable, fuel, compression ignition, emission reduction