2-1 Comparing Merchandising and Manufacturing Activities Chapter 2 Merchandisers . . . z z Cost Terms, Concepts, and Classifications Buy finished goods. Sell finished goods. Manufacturing Costs Direct ________ Manufacturing Overhead The Product z Buy raw materials. Produce and sell finished goods. © The McGraw-Hill Companies, Inc., 2003 Direct Materials Those materials that become an integral part of the product and that can be conveniently ___________________to it. Example: A radio installed in an automobile © The McGraw-Hill Companies, Inc., 2003 McGraw-Hill/Irwin z MegaLoMart McGraw-Hill/Irwin Direct _______ Manufacturers . . . McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Direct Labor Manufacturing Overhead Those labor costs that can be easily traced to individual units of product. Manufacturing costs that _________be traced directly to specific units produced. Examples: Indirect labor and indirect materials Wages paid to employees who are not directly involved in production work. Example: Wages paid to automobile assembly workers McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Examples: maintenance workers, janitors and security guards. McGraw-Hill/Irwin Materials used to support the production process. Examples: lubricants and cleaning supplies used in the automobile assembly plant. © The McGraw-Hill Companies, Inc., 2003 2-2 Classifications of Costs Manufacturing costs are often classified as follows: Direct Material Direct Labor Prime Cost Manufacturing Overhead Which of the following costs would be considered manufacturing overhead at Boeing? (More than one answer may be correct.) A. Depreciation on factory forklift trucks. B. Sales commissions. C. The cost of a flight recorder in a Boeing 767. D. The wages of a production shift supervisor. Conversion Cost © The McGraw-Hill Companies, Inc., 2003 McGraw-Hill/Irwin Quick Check 9 Product Costs Versus Period Costs Product costs include direct materials, direct labor, and manufacturing overhead. Inventory Cost of Good Sold Period costs are not included in product costs. They are expensed on the income statement. Expense Sale Balance Sheet Income Statement Balance Sheet Merchandiser Current assets z z z z Cash Receivables Prepaid expenses Merchandise inventory McGraw-Hill/Irwin Quick Check 9 Which of the following costs would be considered a period rather than a product cost in a manufacturing company? A. Manufacturing equipment depreciation. B. Property taxes on corporate headquarters. C. Direct materials costs. D. Electrical costs to light the production facility. Income Statement © The McGraw-Hill Companies, Inc., 2003 McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 McGraw-Hill/Irwin Manufacturer Current Assets Cash Receivables Prepaid Expenses Inventories Raw Materials Work in Process Finished Goods © The McGraw-Hill Companies, Inc., 2003 McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 The Income Statement Cost of goods sold for manufacturers differs only slightly from cost of goods sold for merchandisers. Merchandising Company Cost of goods sold: Beg. merchandise inventory $ 14,200 + Purchases 234,150 Goods available for sale $ 248,350 - Ending merchandise inventory (12,100) = Cost of goods sold $ 236,250 McGraw-Hill/Irwin Manufacturing Company Cost of goods sold: Beg. finished goods inv. + Cost of goods manufactured Goods available for sale - Ending finished goods inventory = Cost of goods sold $ 14,200 234,150 $248,350 (12,100) $236,250 © The McGraw-Hill Companies, Inc., 2003 2-3 Manufacturing Cost Flows Costs Balance Sheet Inventories Material Purchases Raw Materials Direct Labor Work in Process Manufacturing Overhead Selling and Administrative Income Statement Expenses Cost of Goods Sold Finished Goods Period Costs Quick Check 9 © The McGraw-Hill Companies, Inc., 2003 Beginning raw materials inventory + Raw materials purchased = Raw materials available for use in production – Ending raw materials inventory = Raw materials used in production McGraw-Hill/Irwin Manufacturing Costs Work In Process Direct materials As items are removed from raw materials inventory and placed into the production process, they are called direct materials. © The McGraw-Hill Companies, Inc., 2003 Manufacturing Costs Raw Materials Work In Process Beginning raw materials inventory Beginning inventory is the inventory carried over from the prior period. McGraw-Hill/Irwin Product Costs - A Closer Look Raw Materials © The McGraw-Hill Companies, Inc., 2003 McGraw-Hill/Irwin Product Costs - A Closer Look If your inventory balance at the beginning of the month was $1,000, you bought $100 during the month, and sold $300 during the month, what would be the balance at the end of the month? A. $1,000. B. $ 800. C. $1,200. D. $ 200. McGraw-Hill/Irwin Which of the following transactions would immediately result in an expense? (There may be more than one correct answer.) A. Work in process is completed. B. Finished goods are sold. C. Raw materials are placed into production. D. Administrative salaries are accrued and paid. Selling and Administrative © The McGraw-Hill Companies, Inc., 2003 McGraw-Hill/Irwin Quick Check 9 © The McGraw-Hill Companies, Inc., 2003 Quick Check 9 Beginning raw materials inventory was $32,000. During the month, $276,000 of raw material was purchased. A count at the end of the month revealed that $28,000 of raw material was still present. What is the cost of direct material used? A. $276,000 B. $272,000 C. $280,000 D. $ 2,000 McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 2-4 Product Costs - A Closer Look Manufacturing Costs Raw Materials Beginning raw materials inventory + Raw materials purchased = Raw materials available for use in production – Ending raw materials inventory = Raw materials used in production Work In Process Conversion costs are costs incurred to convert the direct material into a finished product. Direct materials + Direct labor + Mfg. overhead = Total manufacturing costs © The McGraw-Hill Companies, Inc., 2003 McGraw-Hill/Irwin Product Costs - A Closer Look Manufacturing Costs Raw Materials Beginning raw materials inventory + Raw materials purchased = Raw materials available for use in production – Ending raw materials inventory = Raw materials used in production McGraw-Hill/Irwin Direct materials + Direct labor + Mfg. overhead = Total manufacturing costs Work In Process Beginning work in process inventory + Total manufacturing costs = Total work in process for the period All manufacturing costs incurred during the period are added to the beginning balance of work in process. © The McGraw-Hill Companies, Inc., 2003 Quick Check 9 Beginning work in process was $125,000. Manufacturing costs incurred for the month were $835,000. There were $200,000 of partially finished goods remaining in work in process inventory at the end of the month. What was the cost of goods manufactured during the month? A. $1,160,000 B. $ 910,000 C. $ 760,000 D. Cannot be determined. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check 9 Direct materials used in production totaled $280,000. Direct labor was $375,000 and factory overhead was $180,000. What were total manufacturing costs incurred for the month? A. $555,000 B. $835,000 C. $655,000 D. Cannot be determined. © The McGraw-Hill Companies, Inc., 2003 McGraw-Hill/Irwin Product Costs - A Closer Look Raw Materials Beginning raw materials inventory + Raw materials purchased = Raw materials available for use in production Manufacturing Costs Direct materials + Direct labor + Mfg. overhead = Total manufacturing costs Costs associated with the goods that are completed during the period are transferred to finished goods inventory. Work In Process Beginning work in process inventory + Total manufacturing costs = Total work in process for the period – Ending work in process inventory = Cost of goods manufactured. © The McGraw-Hill Companies, Inc., 2003 McGraw-Hill/Irwin Product Costs - A Closer Look Work In Process + = – = Beginning work in process inventory Manufacturing costs for the period Total work in process for the period Ending work in process inventory Cost of goods manufactured McGraw-Hill/Irwin Finished Goods Beginning finished goods inventory + Cost of goods manufactured = Cost of goods available for sale - Ending finished goods inventory Cost of goods sold © The McGraw-Hill Companies, Inc., 2003 2-5 Cost Classifications for Predicting Cost Behavior Quick Check 9 Beginning finished goods inventory was $130,000. The cost of goods manufactured for the month was $760,000. And the ending finished goods inventory was $150,000. What was the cost of goods sold for the month? A. $ 20,000. B. $740,000. C. $780,000. D. $760,000. © The McGraw-Hill Companies, Inc., 2003 McGraw-Hill/Irwin How a cost will react to changes in the level of business activity. Behavior of Cost (within the relevant range) Cost In Total Per Unit Variable Total variable cost changes as activity level changes. Variable cost per unit remains the same over wide ranges of activity. Fixed Total fixed cost remains the same even when the activity level changes. Fixed cost per unit goes down as activity level goes up. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check 9 Which of the following costs would be variable with respect to the number of people who buy a ticket for a show at a movie theater? (There may be more than one correct answer.) A. The cost of renting the film. B. Royalties on ticket sales. C. Wages of theater employees. D. The cost of cleaning up after the show. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Total ____________ change when activity changes. z Total ____________ remain unchanged when activity changes. © The McGraw-Hill Companies, Inc., 2003 McGraw-Hill/Irwin Cost Classifications for Predicting Cost Behavior z Quick Check 9 Which of the following costs would be variable with respect to the number of cones sold at a Baskins & Robbins shop? (There may be more than one correct answer.) A. The cost of lighting the store. B. The salary of the store manager. C. The cost of ice cream. D. The cost of napkins for customers. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Direct Costs and Indirect Costs Direct costs Costs that can be easily and conveniently traced to a unit of product or other cost objective. Examples:________ Indirect costs Costs cannot be easily and conveniently traced to a unit of product or other cost object. Example: ____________________ __________________ __________________ McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 2-6 Differential Costs and Revenues Costs and revenues that differ among alternatives. Example: You have a job paying $1,500 per month in your hometown. You have a job offer in a neighboring city that pays $2,000 per month. The commuting cost to the city is $300 per month. Differential revenue is: Differential cost is: McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Quick Check 9 Suppose you are trying to decide whether to drive or take the train to Portland to attend a concert. You have ample cash to do either, but you don’t want to waste money needlessly. Is the cost of the pizza you ate last night relevant in this decision? In other words, should the cost of the pizza affect the decision of whether you drive or take the train to Portland? A. Yes, the cost of the pizza is relevant. B. No, the cost of the pizza is not relevant. Quick Check 9 Suppose you are trying to decide whether to drive or take the train to Portland to attend a concert. You have ample cash to do either, but you don’t want to waste money needlessly. Is the cost of the train ticket relevant in this decision? In other words, should the cost of the train ticket affect the decision of whether you drive or take the train to Portland? A. Yes, the cost of the train ticket is relevant. B. No, the cost of the train ticket is not relevant. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Teaching Note Every decision involves a choice between at least two alternatives. Only those costs and benefits that differ between alternatives (i.e., Differential costs and benefits) are relevant in a decision. All other costs and benefits can and should be ignored. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 © The McGraw-Hill Companies, Inc., 2003 McGraw-Hill/Irwin Quick Check 9 Suppose you are trying to decide whether to drive or take the train to Portland to attend a concert. You have ample cash to do either, but you don’t want to waste money needlessly. Is the annual cost of licensing your car relevant in this decision? A. Yes, the licensing cost is relevant. B. No, the licensing cost is not relevant. © The McGraw-Hill Companies, Inc., 2003 McGraw-Hill/Irwin Opportunity Costs The potential benefit that is given up when one alternative is selected over another. Example: If you were not attending college, you could be earning $15,000 per year. Your opportunity cost of attending college for one year is $15,000. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 2-7 Sunk Costs Quick Check 9 Sunk costs cannot be changed by any decision. They are not differential costs and should be ignored when making decisions. Example: You bought an automobile that cost $10,000 two years ago. The $10,000 cost is sunk because whether you drive it, park it, trade it, or sell it, you cannot change the $10,000 cost. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003 Suppose that your car could be sold now for $5,000. Is this a sunk cost? A. Yes, it is a sunk cost. B. No, it is not a sunk cost. McGraw-Hill/Irwin © The McGraw-Hill Companies, Inc., 2003