Meat Science 82 (2009) 338–345 Contents lists available at ScienceDirect Meat Science journal homepage: www.elsevier.com/locate/meatsci Physico-chemical properties of whey protein isolate films containing oregano oil and their antimicrobial action against spoilage flora of fresh beef Kyriaki G. Zinoviadou a, Konstantinos P. Koutsoumanis b, Costas G. Biliaderis a,* a b Laboratory of Food Chemistry and Biochemistry, Department of Food Science and Technology, School of Agriculture, Aristotle University, P.O. Box 235, GR-541 24 Thessaloniki, Greece Laboratory of Food Microbiology and Hygiene, Department of Food Science and Technology, School of Agriculture, Aristotle University, GR-541 24 Thessaloniki, Greece a r t i c l e i n f o Article history: Received 2 December 2008 Received in revised form 27 January 2009 Accepted 3 February 2009 Keywords: Whey protein films Oregano oil Mechanical properties Glass transition Beef Antimicrobial activity a b s t r a c t Antimicrobial films were prepared by incorporating different levels of oregano oil (0.5%, 1.0%, and 1.5% w/ w in the film forming solution) into sorbitol-plasticized whey protein isolate (WPI) films. The moisture uptake behavior and the water vapor permeability (WVP) were not affected by the addition of oregano oil at any of the concentrations used. A reduction of the glass transition temperature (10–20 °C), as determined by dynamic mechanical thermal analysis (DMTA), was caused by addition of oil into the protein matrix. A decrease of Young modulus (E) and maximum tensile strength (rmax) accompanied with an increase in elongation at break (%EB) was observed with increasing oil concentration up to a level of 1.0% (w/w). Wrapping of beef cuts with the antimicrobial films resulted in smaller changes in total color difference (DT) and saturation difference (Dchroma) during refrigeration (5 °C, 12 days). The maximum specific growth rate (lmax) of total flora (total viable count, TVC) and pseudomonads were significantly reduced (P < 0.05) by a factor of two with the use of antimicrobial films (1.5% w/w oil in the film forming solution), while the growth of lactic acid bacteria was completely inhibited. These results pointed to the effectiveness of oregano oil containing whey protein films to increase the shelf life of fresh beef. Ó 2009 Elsevier Ltd. All rights reserved. 1. Introduction Whey proteins are a by-product of the cheese-making industry and have generally been disposed of as animal feed or used in infant formulas and sports food. Nowadays, great efforts are being made to find new uses for whey proteins, e.g. production of edible films (Anker, Stading, & Hermansson, 1998). Edible or biodegradable films constitute a convenient means to prolong the shelf life of foods and increase their quality without contributing to environmental pollution. Apart from acting as selective barriers for moisture, gas and solute migration, these films may operate as carriers of many functional ingredients. Such ingredients may include antioxidants, antimicrobial agents, flavors, spices and colorants which improve the functionality of the packaging materials by adding novel or extra functions (Salmieri & Lacroix, 2006). Antimicrobial packaging and its applications in the food industry has been thoroughly reviewed (Cagri, Ustunol, & Ryser, 2004; Cha & Chinnan, 2004; Coma, 2008; Gennadios, Hanna, & Kurth, 1997; Ozdemir & Floros, 2004; Quintavalla & Vicini, 2002). Incorporation of antimicrobial compounds into films results in decreased diffusion rates from the packaging material into the product, thus assisting the maintenance of high concentrations of the active ingredient where they are required (Kristo, Koutsoumanis, & Biliaderis, 2008). * Corresponding author. Tel./fax: +30 2310 991797. E-mail address: biliader@agro.auth.gr (C.G. Biliaderis). 0309-1740/$ - see front matter Ó 2009 Elsevier Ltd. All rights reserved. doi:10.1016/j.meatsci.2009.02.004 Essential oils (EOs) extracted from plants or spices are rich sources of biologically active compounds such as terpenoids and phenolic acids. It has been long recognised that some of the EOs have antimicrobial properties (Burt, 2004; Nychas, 1995; Shelef, 1983). Within a great variety of EOs, oregano oil that contains large amounts of carvacrol is considered to be one of the most active plant extracts against pathogens (López, Sánchez, Batlle, & Nerín, 2005, 2007). The hydroxyl group present in the structure of phenolic compounds confers antimicrobial activity and its relative position is very crucial for the effectiveness of these natural components; this can explain the superior antimicrobial activity of carvacrol compared to other plant phenolics. Although most of the EOs are classified as Generally Recognized as Safe (GRAS) their use as food preservatives is often limited due to flavouring considerations since effective antimicrobial doses may exceed organoleptically acceptable levels. However, incorporation of oregano oil in edible films seems rather appealing since, due to the decreased diffusion rate of the active compounds smaller amounts will be required to accomplish the desired antimicrobial effect. In the present study, fresh beef cuts were wrapped in WPI films containing oregano oil at three different levels. The effectiveness of the films against the beef’s spoilage flora during storage at 5 °C was investigated. Additionally, the impact of the oregano oil on the mechanical and physical properties of the films was examined since the functional behavior of the films is a combination of both their antimicrobial and physico-chemical properties. 339 K.G. Zinoviadou et al. / Meat Science 82 (2009) 338–345 2. Materials and methods 2.1. Film preparation Bipro, a whey protein isolate (WPI) (Davisco Foods International), was dissolved in distilled water under continuous stirring to obtain film forming solutions of either 8% (w/w) for preparing thick specimens for dynamic mechanical thermal analysis (DMTA) or 5% (w/w) concentration for the rest of the measurements. Protein solutions were placed in a water bath at 90 °C for 30 min while being stirred continuously. Heating the protein is essential for the formation of intermolecular disulfide bonds to assist the establishment of a cross-linked polymeric network structure. This process is necessary to obtain a flexible film that retains its structural integrity in high moisture environments (Le Tien et al., 2000; Vachon et al., 2000). Solutions were then rapidly cooled in an ice water bath, to avoid further denaturation and sorbitol (St. Louis, MO, USA) was added as a plasticizer at the constant concentration of 37.5% (sorbitol/(WPI + sorbitol)). Such a concentration of sorbitol was necessary to overcome the brittleness of WPI films, which otherwise are very difficult to handle without breaking. Oregano oil (Origanum vulgare sp. Hirtum, Ecopharm, Greece) at 0.5%, 1.0% and 1.5% (w/w) ratios was added to the film forming solutions. Equivalent amounts were also added for preparation of the DMTA samples in order to obtain the same oil concentration on a dry basis. The solutions were homogenized at room temperature for 2 min at 13,000 rpm and 2 min at 19,000 rpm using an Ultra-Turrax (T-25 basic, IKA, Werbe). The solutions were then kept overnight at 4 °C to remove air bubbles. Portions of 12.5 g solution were cast on Petri dishes (u 8.5 cm) and allowed to dry in an oven at 35 °C for 24 h. Film thickness was determined using a manual micrometer at five random positions on the film to obtain an average value. 2.1.1. Moisture sorption isotherms Moisture sorption isotherms were determined for all films according to Biliaderis, Lazaridou, and Arvanitoyannis (1999). Film samples (300 mg) were placed in previously weighed aluminum dishes and dried at 45 °C in an air-circulated oven over silica gel (Sigma–Aldrich GmbH, Germany) until constant weight. The samples were subsequently kept in desiccators over saturated salt solutions of known relative humidity (RH) at 25 °C for 21 days, a time sufficient to reach constant weight and hence practical equilibrium. The moisture content of samples, after storage, was determined by drying at 110 °C for 2 h. The obtained data were fitted to the Brunauer–Emmett–Teller (Durango et al., 2006) or the Guggenheim–Anderson–DeBoer (GAB) sorption isotherm models. The BET model is given by the equation: aw 1 K 1 aw ¼ þ mm K ð1 aw Þm mm K where mm is the BET monolayer value, and K is a constant. The constants mm and K were calculated from the linear regression of the experimental data for aw values up to 0.64. The three-parameter GAB isotherm model is written as: m CKaw ¼ mm ð1 Kaw Þ½1 þ ðC 1ÞKaw where mm is the GAB monolayer value, and K and C are constants. Measurements were performed at least in triplicate. Avena-Bustillos, and Krochta (1993). Film discs (15.20 cm2), previously equilibrated at 53% RH for 48 h, were sealed into cups containing distilled water and the cups were placed in an air-circulated oven at 25 °C equilibrated at 53% RH using a saturated solution of MgCl2 6H2O (Merck KgaA, Darmstadt, Germany). Film permeability was essentially determined according to Kristo, Biliaderis, and Zampraka (2007). The steady-state water vapor flow was reached within 1 h for all films. Slopes were calculated by linear regression and correlation coefficients for all reported data were >0.99. At least five replicates of each film type were tested for WVP. 2.1.3. Dynamic mechanical thermal analysis Thick WPI specimens (0.5 0.6 0.15 cm3) prepared for DMTA analysis were conditioned at various RH’s (33%, 43%, 53% and 75%) over saturated salt solutions for at least one month. The moisture content of each film was evaluated by drying the sample after measurement at 110 °C for 2 h. The DMTA measurements were performed with a Mark III analyzer (Polymer Labs, Loughborough, UK) operated in the single cantilever bending mode (heating rate 2 °C min1 and a strain level equal to a maximum periodical displacement of 16 lm). The Tg of the samples was determined as the peak in tan d at 3 Hz. 2.1.4. Large deformation mechanical testing Films were cut in dumbbell form strips and stored at appropriate RH’s (11%, 23%, 43%, 53% and 75%) for at least 10 days to obtain films with different moisture contents. Film thickness was measured at three different points with a hand-held micrometer and an average value was obtained. Samples were analyzed with a TA-XT2i instrument (Stable Micro systems, Godalming, Surrey, UK) in the tensile mode operated at ambient temperature and a crosshead speed of 60 mm min1. Young’s modulus (E), tensile strength (rmax) and % elongation at break (%EB) were calculated from the load–deformation curves of tensile testing (Lazaridou, Biliaderis, & Kontogiorgos, 2003). The data represent averages of measurements of at least eight samples. The moisture content of the samples, after storage, was determined by drying at 110 °C for 2 h. 2.2. Meat sample preparation and storage Freshly cut beef was purchased from a local retail store. The meat was divided in small pieces (2.1 2.5 1 cm) and these were wrapped in cross-shaped antimicrobial films that covered the entire meat surface. Samples that were not covered with the films served as controls. The meat samples were placed into a sterile plastic dish covered with plastic film and stored in high precision (±0.2 °C) low-temperature incubators (model MIR 153; Sanyo Electric Co., Ora-Gun, Gumma, Japan) at 5 °C; all samples were evaluated periodically for color and microbiological quality (0, 2, 4, 6, 8, 10 and 12 days). 2.2.1. Colorimetric measurements The changes in color of the beef pieces wrapped in the antimicrobial films were evaluated by measuring the L*, a* and b* parameters using a portable colorimeter (Chroma Meter, model CR-400; Minolta, Osaka, Japan). The measured color parameters were used to calculate changes in total color (DT) and saturation difference (Dchroma) (Boakye & Mittal, 1996), according to the following equations: 2 2.1.2. Water vapor permeability Water vapor permeability (WVP) measurements of films were conducted at 25 °C using the ASTM (E96-63T) procedure modified for the vapor pressure at film underside according to McHugh, DE ¼ ½ðL0 L Þ2 þ ða0 a Þ2 þ ðb0 b Þ2 1=2 2 1=2 Dchroma ¼ ða2 ða2 þ b Þ1=2 0 þ b0 Þ The colorimeter was calibrated using a white standard plate. For each treatment four samples were measured and on each beef piece four readings were made. K.G. Zinoviadou et al. / Meat Science 82 (2009) 338–345 2.2.2. Microbiological analyses Throughout storage of the beef cuts samples were taken and analyzed as follows. Beef samples (5 g) were aseptically removed from the plastic disk, added to 45 mL of sterile quarter-strength Ringer solution (LabM 100Z, Lancashire, UK) and homogenized in a stomacher (Stomacher Interscience, France) for 2 min at room temperature. In the case of the samples wrapped with antimicrobial films, the film was carefully removed and added in the ringer solution to wash off the bacteria that could be attached to its surface. Decimal dilutions in quarter-strength Ringer solution were prepared and 1 or 0.1 mL samples of appropriate dilutions were poured or spread to the following media: plate count agar (PCA; 1.05463, Merck) for total viable count (TVC), incubated at 25 °C for 72 h; MRS (1.10660, Merck) for lactic acid bacteria, overlaid with the same medium and incubated at 30 °C for 96 h; cetrimide–fucidin–cephaloridine agar (CFC; with selective supplement X108, LabM, Lancashire, UK) for Pseudomonas spp., incubated at 25 °C for 72 h. The storage experiments for the beef cuts were performed twice and duplicate samples for each treatment were analyzed for their microflora at each time. The microbial growth data of the different spoilage bacteria of beef were modeled as a function of time with the model of Baranyi and Roberts (1994) using the in-house software Dmfit, which allows the calculation of the maximum specific growth rate (lmax) and the lag phase. 2.3. Statistical analysis WVP, moisture sorption and color data were averages of five, three and four replications, respectively. For the microbial analyses, the reported results are means of four measurements. All data were analyzed by the general linear model (GLM) procedure of the SPSS software, Release 13.0. Comparisons were made using the Duncan’s multiple range test to determine any significant differences among the treatments at a 95% confidence interval. 3. Results and discussion 3.1. Moisture sorption isotherms Water sorption isotherms were constructed for sorbitol-plasticized WPI films containing different concentrations of oregano oil. The moisture content of the film increased slowly with increased humidity until aw 0.64, after which small increases in humidity led to large weight gains. Such sigmoidal water sorption isotherms are characteristic of materials rich in hydrophilic polymers (Biliaderis et al., 1999; Cho & Rhee, 2002; Diab, Biliaderis, Gerasopoulos, & Sfakiotakis, 2001). The form of the curves was similar to those observed elsewhere for films formed from WPI and plasticized with glycerol (Coupland, Shaw, Monahan, O’Riordan, & O’Sullivan, 2000). Oregano oil addition at all three levels did not markedly affect the water content of WPI films. Wang and Padua (2004) reported a decrease in moisture adsorption of zein films incorporating oleic acid. However, in that study the lipid concentration was much higher (41% w/w) than in the present work (Fig. 1). The GAP and BET equations were fitted to the experimental sorption data and the calculated parameters are shown in Table 1. The three-parameter GAP model is the most applicable since it takes into account the properties of the adsorbed water in the multilayer region and can describe successfully the water sorption data up to the aw of 0.95 (Kristo & Biliaderis, 2006). The range of monolayer moisture values (mm) was similar between the two models (5.16–6.09 for GAP and 4.97–6.14 g H2O/100 g for BET). A small decrease in the monolayer value was observed as the oregano oil concentration increases. These findings are in agreement with the data 60 g H 2 0/100g dry matter 340 0 % oil 0.5 % oil 1.0 % oil 1.5 % oil 50 40 30 20 10 0 0 0.2 0.4 0.6 0.8 1 Water activity Fig. 1. Effect of oregano oil concentration (w/w in the film forming solution) on the moisture sorption isotherms of antimicrobial sorbitol-plasticized WPI films. Table 1 Estimated parameters for water sorption data of oregano oil containing WPI films (25 °C) using the BET and GAB isotherm models. Sample BET (aw: 0.11–0.64) K R2 mm (g H2O/100 g) 0% oil 0.5% oila 1.0% oila 1.5% oila a 6.14 5.75 5.16 4.97 GAB (aw: 0.11–0.94) K C R2 0.97 0.98 0.98 0.98 6.91 7.63 8.02 17.2 0.88 0.90 0.96 0.93 mm (g H2O/100 g) 5.86 6.56 7.26 19.7 0.94 0.96 0.98 0.98 6.09 5.75 5.16 5.20 Percent concentration (w/w) of oregano oil in film forming solution. reported by Wang and Padua (2004), who also showed lower mm values for zein films that, contained oleic acid. 3.2. Barrier properties The WVP values of the films along with their thicknesses and the estimated RH at the film underside are presented in Table 2. The calculated RH values were lower than the expected 100% RH due to the water transfer resistance of a stagnant air layer between the film and the water surface in the cup (McHugh et al., 1993). The WVP value of the oregano oil free WPI films (8.6 ± 0.6 g mm/h m2 kPa) were similar to those reported by Anker et al. (1998), Anker, Stading, and Hermansson (2000) for sorbitolplasticized WPI films tested under similar conditions. On the other hand, Wang et al. (2008) reported lower values (4.1 g mm/ h m2 kPa) for glycerol-plasticized WPI films under similar conditions. However, in the latter study less plasticizer was incorporated in the film matrix. The amount of a compatible plasticizer in a polymeric matrix is of great importance since as it increases the interchain attractive forces become weaker and the energy of activation for diffusion (Ed) is reduced (Anker et al., 1998). Even lower WVP values (3.5 g mm/h m2 kPa) have been reported for sorbitolplasticized WPI (1:1) films (McHugh & Krochta, 1994a). Neverthe- Table 2 Effect of oregano oil concentration on the water vapor permeability (WVP) of sorbitolplasticized whey protein isolate films. Oregano oil concentration (% w/w film forming solution) Thickness (lm) RH WVP* (g mm/h m2 kPa) 0% oil 0.5% oil 1.0% oil 1.5% oil 179.2 177.2 168.7 187.3 75.6 76.6 73.1 75.8 8.6 ± 0.5a 8.5 ± 1.1a 11.0 ± 0.6a 9.1 ± 1.7a * Different letters within the same column indicate significant differences (P < 0.05). 341 K.G. Zinoviadou et al. / Meat Science 82 (2009) 338–345 less, in the latter case, the tests were carried out under less severe conditions and the results cannot be directly compared; for that reason, all WVP values should be accompanied by information on the testing conditions (Greener & Fennema, 1989). In the present study, oregano oil incorporation in the WPI matrix did not affect significantly the WVP at any of the three levels employed. Previous studies on the WVP of alginate-apple puree edible films (Rojas-Graü et al., 2007) and apple puree films (Rojas-Graü et al., 2006) containing EOs also showed no significant differences for any of the EOs incorporated in the films, although the concentrations used were lower than in the present work. In contrast, other studies on incorporation of fats or lipids into edible films have shown improvements in water vapor barrier properties (Fabra, Talens, & Chiralt, 2008; Pérez-Gago & Krochta, 1999, 2000; Shellhammer & Krochta, 1997); in these studies, however, higher concentrations of the lipid components were added to the films. Moreover, it has been demonstrated that the type of lipid used also plays an important role on the final WVP of the polymeric film (Shellhammer & Krochta, 1997). 3.3. Thermo-mechanical properties The thermo-mechanical behavior of sorbitol-plasticized WPI films containing different levels of oregano oil was studied by DMTA. Representative DMTA traces (log E0 and tan d) of antimicrobial films conditioned at RH 33% are shown in Fig. 2. Similar traces were observed for the other samples equilibrated at higher water activities. The intense peak of tan d observed at higher temperatures corresponds to the glass–rubber transition of WPI. Incorporation of oregano oil, at two different levels in the protein matrix, resulted in a decrease of the transition temperature, implying a plasticizing action. This effect was even more apparent for the 11.00 log E' (MPa) 0 % oil 10.50 0.5 % oil 10.00 1.0 % oil 9.50 9.00 8.50 8.00 films that contained the medium level of the essential oil. Previous studies investigating the thermal properties of WPI films cannot provide comparable information since the experiments were either conducted at lower temperatures (Anker, Stading and Hermansson, 1999), or a whey protein concentrate of lower impurity was used (Ghanbarzadeh & Oromiehi, 2008). Apart from the main a-relaxation, a secondary relaxation was observed at low-temperatures (<0 °C) that corresponded to the transition temperature of sorbitol, as has been demonstrated for polyol-plasticized sodium caseinate and pullulan films (Kristo & Biliaderis, 2006, 2007). Similar results have been found for WPI plasticized with sorbitol containing 22% water, using DSC (Shaw, Monahan, O’Riordan, & O’Sullivan, 2002). The addition of oregano oil had no effect on this relaxation since it is a highly hydrophobic, showing no preferential binding for water. The dependence of both transition temperatures on water content is illustrated in Fig. 3. As the water content of the specimens increased, both the low-temperature and the main relaxation shifted to lower temperatures due to the well-known plasticizing effect of water. As can be seen from Fig. 3, the transition temperature reduction by water for the samples containing different amounts of oil did not differ from that of the antimicrobial-free WPI films. 3.4. Tensile properties In Fig. 4 the effect of moisture content and oregano oil concentration on the large deformation (tensile) properties of sorbitolplasticized films is presented. The most apparent feature of the plots is an increase in stiffness for all the samples as the moisture content increases from 4% to 8%. The anti-plasticizing effect of water at intermediate hydration levels has been thoroughly reviewed by Pitia and Sacchetti (2008) who concluded that anti-plasticization is mostly observed in systems of low moisture content that are characterized by a Tg higher than ambient temperature. According to Harris and Peleg (1996) glassy biopolymers are brittle and fragile at extremely low moisture contents. Nevertheless, at moderate aw levels the partially plasticized matrix becomes more cohesive and the structure is stiffer. Additionally, Fontanet, Davidou, Dacremont, and Le Meste (1997) proposed that better reorganization may occur upon hydration due to increased molecular mobility and this may result in hardening. The typical plasticizing action of water is observed at much higher moisture contents. This effect is shown by the decreasing the stress at break, the elastic modulus and by the increasing elongation properties of the film (Chang, Cheah, & Seow, 2000; Kristo et al., 2007, 2008; Lazaridou Transition Temp. ( oC ) 0.4 tan 0.3 0.2 0.1 0 -60 120 100 80 60 40 20 0 -20 -40 0 % oil 0.5 % oil 1.0 % oil 0 % oil 0.5 % oil 1.0 % oil 0 -10 40 90 140 Temperature (o C) Fig. 2. DMTA plots (log E0 , tan d) for sorbitol-plasticized WPI films containing different concentrations of oregano oil (w/w in the film forming solution) with moisture content 4% (w/w); single cantilever bending mode, heating rate 2 °C/min, frequency 3 Hz. 5 10 15 20 Moisture content (% ) Fig. 3. Transition temperature of sorbitol-plasticized WPI films containing different concentrations of oregano oil (w/w in the film forming solution) as a function of sample water content; open symbols correspond to the low-temperature transition (sorbitol-rich phase), whereas the filled symbols refer to the high-temperature transition (polymer-rich phase). Tg was determined from the temperature position of the respective tan d peaks (3 Hz). 342 K.G. Zinoviadou et al. / Meat Science 82 (2009) 338–345 2000 15 0 % oil 0.5 % oil 1.0 % oil 1.5 % oil 15 % EB 1000 0 % oil 0.5 % oil 1.0 % oil 1.5 % oil 20 max (MPa) 1500 E (MPa) 20 25 0 % oil 0.5 % oil 1.0 % oil 1.5 % oil 10 10 500 5 5 0 0 0 10 20 Moisture content (% w/w) 0 0 10 20 0 10 20 Moisture content (% w/w) Moisture content (% w/w) Fig. 4. Effect of oregano oil concentration (w/w in the film forming solution) and water content on tensile strength (rmax), tensile modulus (E), and % elongation at break (%EB), as determined from large deformation mechanical testing of the antimicrobial sorbitol-plasticized WPI films. 3.5. Color variation As can be seen in Fig. 5 an increase in Dchroma was observed over time and this was more evident for the control samples. The smaller changes in chroma measured for the meat cuts wrapped with the WPI films containing oregano oil reflect better color retention due to stabilization of oxymyoglobin. The color variation of the beef samples wrapped with films for different oregano oil concentration is well described by DT which provides a measure of the total color change since it takes into account all three color parameters: lightness ‘L’, red-green ‘a’ and yellow-blue ‘b’. The DT (Fig. 5b) exhibited a sharp increase during the first 2 days of a control 0 % oil 0.5 % oil 1.0 % oil 1.5 % oil 20 15 chroma & Biliaderis, 2002; McHugh & Krochta, 1994b; Shaw, Monahan, O’Riordan, & O’Sullivan, 2002). For the control films, at a moisture level of 11.0%, the measured rmax was 12 MPa, the % EB 5.7% and the E 480 MPa. These results agree with Ozdemir and Floros (2008), who reported comparable values for sorbitol-plasticized WPI films under similar conditions. The addition of oregano oil in the sorbitol-plasticized WPI films resulted in a decrease of E and rmax with increasing oil concentration. On the other hand, addition of oregano oil at a concentration up to 1.0% in the film forming solution resulted in an increase in elongation properties. The effect of lipid or EO addition in films has been studied and in all the cases significant decreases in tensile strength and elastic modulus have been reported (Fang, Tung, Britt, Yada, & Dalgleish, 2002; Pérez-Gago & Krochta, 2000; Rojas-Graü et al., 2006, 2007; Yang & Paulson, 2000; Zivanovic, Chi, & Draughon, 2005). Lipid addition induces the development of a heterogeneous film structure, featuring discontinuities. The latter may affect the stretching ability of the film based on the characteristics of the lipids added. Since oregano oil is liquid at room temperature, it will be present in the film in the form of oil droplets that can easily be deformed, enhancing the film’s extensibility (Fabra et al., 2008). However, even at the highest oil content of 1.5% there was no further plasticization and improvement of film extensibility, but simply weakening of the film structure (lowering of the tensile strength). Similar results have been reported on the plasticizing effect of soybean oil in whey protein films (Fang et al., 2002). It is also worth noting that the differences among the samples became less apparent at higher moisture contents, indicating again the importance of water as a plasticizer in the WPI matrix. 10 5 0 -5 0 b 2 4 6 Time (days) 8 10 12 6 Time (days) 8 10 12 control 0 % oil 0.5 % oil 1.0 % oil 1.5 % oil 25 20 15 10 5 0 0 2 4 Fig. 5. Effect of oregano oil concentration (w/w in the film forming solution) on the color properties (DT, part a; Dchroma, part b) of beef cuts wrapped in sorbitolplasticized WPI films on storage at 5 °C; points represent mean values (n = 4) and half bars are standard deviations. storage and then a gradual increase during the remaining storage period. A sharp increase of DT during ageing of beef meat has been reported previously (Boakye & Mittal, 1996). This result was obvious for all samples, with the greatest variability being noted for the control sample (not wrapped with WPI films). The meat surface discoloration largely depends on the oxidation rate of red oxymyoglobin to metmyoglobin giving meat an unattractive brown color (Nerín et al., 2006). Oregano oil contains a large amount of terpenes and phenolic compounds that exhibit antioxidant activity and reduce the changes in Dchroma and DT (Sánchez-Escalante, Djenane, Torrescano, Beltrán, & Roncalés, 2003). Improved color properties have been also reported for ostrich meat preserved with rosemary, an extract also rich in phenolic compounds (Seydim, Gu- 343 K.G. Zinoviadou et al. / Meat Science 82 (2009) 338–345 zel-Seydim, Acton, & Dawson, 2006), and for low sulphite beef patties mixed with green tea extract (Bañón, Díaz, Rodríguez, Garrido, & Price, 2007). 3.6. Growth of spoilage bacteria The growth of the TVC, Pseudomonas spp. population and LAB on beef cuts and the effect of WPI containing two concentrations of oregano oil are presented in Fig. 6 (Goni et al., 2007). As can be seen no significant differences were observed (P > 0.05) between bacterial growth on the control meat samples and those covered with antimicrobial-free films, indicating that the presence of whey protein alone did not affect the growth of any of the bacteria studied. Even though it has been previously suggested that Escherichia coli O157:H7 and Pseudomonas spp. can use milk protein based films as a substrate for growth (Oussalah, Caillet, Salmieri, Saucier, & Lacroix, 2004). Under the high aw conditions of the meat surface the contacting films are highly hydrated and probably do not exhibit high O2 barrier properties and for this reason no differences in the microflora profile were observed using the antimicrobial-free film; i.e. the TVC population increased from 3 to 9 log CFU/cm2 by the end of the study for both control and antimicrobial-free film treated samples. For the same samples, the pseudomonads popula- a 10 b b b log CFU/cm 2 8 b b b 6 b 4 b b b b b a a control 0 % oil 0.5 % oil 1.5 % oil a b 2 b a b a b a b a 0 0 2 4 6 8 10 12 Time (days) b 10 b b 8 log CFU/cm 2 b b b b b 4 b 2 a b a control 0 % oil 0.5 % oil 1.5 % oil a b a a b b a a b 6 b b b b 0 0 2 4 6 8 10 tion was slightly lower at day 0 (2 log CFU/cm2) but reached the same value as the TVC by the end of the study. The LAB population was kept at lower levels increasing from approximately 1–5 log CFU/cm2. By comparing Figs. 6a and b, it can be seen that pseudomonads dominated the spoilage flora, not surprising since spoilage of fresh beef stored under aerobic conditions is mainly due the growth and metabolic activity of pseudomonads (Koutsoumanis et al., 2004). Ercolini, Ruso, Torrieri, Masi, and Villani (2006) reported that mesophilic bacteria grew by approximately 7 log CFU/gr in beef after 14 days of storage under refrigerated conditions. Up to day 7 the dominant bacteria flora was pseudomonads, whereas upon further storage LAB grew to higher levels. The use of films containing the highest level of oregano oil (1.5% w/w in the film forming solution) resulted in a significant reduction of the TVC and pseudomonad population during the entire storage period. The TVC population of the samples wrapped in the films with the high oil content at day 8 was 5.1 log CFU/cm2, while for the control it was 8.4 log CFU/cm2. Since microbial loads ( rchigher than 107 CFU/cm2 are usually associated with off-odors E olini et al., 2006), it may be suggested that the use of WPI films containing 1.5% w/w oregano oil could double the shelf life of fresh beef stored under refrigerated conditions. The antimicrobial effect was even more obvious against the Gram (+) LAB since complete inhibition was noted when the 1.5% EO films were used, and significant reductions with films that contained lower levels of the essential oil. The lower antimicrobial activity against pseudomonads can be attributed to the fact that Gram () are in general more resistant due to the external lipopolysaccharide wall surrounding the peptidoglycan cell wall. However, the hydrophobic constituents of the EOs are capable of gaining access to the periplasm of Gram (-) bacteria through the proteins of the outer membrane, as demonstrated by Confocal Scanning Laser Microscopy (Lambert, Skandamis, Coote, & Nychas, 2001). The increase in membrane permeability provokes a release of the cell constituents, a decrease in ATP production in the cells and a decrease of the intracellular pH (Oussalah, Caillet, Salmieri, Saucier, & Lacroix, 2006). As can be seen from Table 3 the use of WPI antimicrobial films resulted in a significant decrease in the maximum specific growth rate (lmax) of TVC and pseudomonads. The lmax of total bacteria population was 0.049 ± 0.008 (d1) for the control samples, while the use of antimicrobial films decreased the rate by a factor of 2. The results are expressed as log CFU/cm2 since the antimicrobial films are active on the meat surface. The antimicrobial concentration of the films that contain the highest level of the oregano oil is 0.32 g/100 cm2. In a previous study on beef stored at 5 °C, the effect of oregano oil addition (0.8% v/w or 0.3 g/100 cm2) against Salmo- 12 Time (days) c 6 c 2 log CFU/cm b c 5 control 0 % oil 0.5 % oil 1.5 % oil 4 3 2 c b 1 aa b c c c Treatment b b c Table 3 Effect of oregano oil concentration on the lmax and lag phase of the total viable count, pseudomonads and lactic acid bacteria population of beef wrapped in sorbitolplasticized WPI films during storage at 5 °C. Total viable count b b b b a a a a a a Pseudomonads 0 0 2 4 6 8 10 12 Time (days) Fig. 6. Effect of oregano oil concentration (w/w in the film forming solution) in the films on beef’s spoilage flora on storage at 5 °C: (a) Total viable count; (b) pseudomonads; (c) lactic acid bacteria. Points represent average values (n = 4) and different letters for the data points at each sampling period indicate significant differences (P < 0.05). Lactic acid bacteria Control 0% oil 0.5% oil 1.5% oil Control 0% oil 0.5% oil 1.5% oil Control 0% oil 0.5% oil 1.5% oil Lag phase (h) a 55.8 ± 5.6 38.2 ± 10.0a 50.4 ± 8.0a 65.5 ± 30.3a 33.3 ± 1.1a 36.4 ± 8.7a 39.9 ± 7.3a 66.7 ± 35.9a 39.7 ± 19.2a 21.0 ± 14.9a 44.1 ± 28.9a No growthb R2 lmax (h1) a 0.049 ± 0.008 0.042 ± 0.010a,b 0.038 ± 0.002b 0.023 ± 0.004c 0.043 ± 0.005a,b 0.045 ± 0.005a 0.038 ± 0.002b 0.026 ± 0.004c 0.028 ± 0.007a 0.027 ± 0.010a 0.021 ± 0.013a No growthb 0.99 0.98 0.92–0.98 0.81–0.98 0.99 0.96–0.99 0.93–0.99 0.93–0.99 0.99 0.98 0.83–0.99 – Different letters within the same column and for the same bacterial type indicate significant differences (P < 0.05). 344 K.G. Zinoviadou et al. / Meat Science 82 (2009) 338–345 nella typhimurium, pseudomonads and LAB was evaluated (Skandamis, Tsigarida, & Nychas, 2002). Although similar concentrations of the antimicrobial agent were used in both studies, less inhibitory activity was noted in the case of direct application of the antimicrobial instead of its incorporation into a film matrix. Pseudomonas grew with a lmax of 0.033 (d1) and no lag phase was observed. Moreover, the growth of LAB was observed at a rate similar to that recorded for the untreated samples. As previously demonstrated for foodborne pathogens, antimicrobial compounds might be more effective in reducing the level of bacteria when incorporated in a biopolymer film applied on the product surface than when the antimicrobial is directly applied to the surface via spraying or dipping (Kristo et al., 2008). Alginate and milk protein films containing 1.0% oregano oil were effective against foodborne pathogens inoculated on beef (Oussalah et al.,2004, 2006). Alginate-apple puree films containing low concentration of oregano oil (0.1% v/w) have been tested against E. coli on agar and a large inhibitory zone was found (Rojas-Graü et al., 2007), demonstrating high antimicrobial activity. In general, it can be said that a higher concentration of EO is required to achieve the same antimicrobial effect in food as in vitro; in this context, it has been suggested that the greater availability of nutrients in food, compared to laboratory media, may enable bacteria to repair damaged cells (Gutierrez, Barry-Ryan, & Bourke, 2008). Food composition can also affect the migration mechanism of the antimicrobial agent into the food structure. For example, the active compounds of the EOs are highly hydrophobic substances and thus their diffusion into the product could be affected by the presence of fat. Studies on the use of antimicrobial films on ham (15% fat) and bologna (25% fat) found that the availability of EOs in alginate based films was lower in the case of bologna, pointing to the significance of the affinity between the antimicrobial agents and the product matrix (Oussalah, Caillet, Salmieri, Saucier, & Lacroix, 2007). 4. Conclusions This study indicated that WPI films can sustain their structural integrity at the high aw of the beef surface and serve as effective carriers of oregano oil. The use of the antimicrobial active films resulted in a significant inhibition of spoilage flora by reducing the lmax of the bacteria. Application of WPI films containing 1.5% w/ w oil in the film forming solution was effective in increasing the beef’s shelf life by a factor of 2, while minimising changes in color. Furthermore, the results clearly demonstrated that the antimicrobial agent did not markedly alter the WVP and water sorption properties of the film. 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