AC Motors AC Induction Motors 29.1 AC Motor Construction • Simplest and most rugged electric motor • Consists of _____________ and ____________ • AC in the primary member (stator) ___________ current in the secondary member (rotor) • Combined electromagnetic effects of the stator and rotor currents produce the force (torque) to create rotation. http://www.sea.siemens.com/step/templates/lesson.mason?motors:3:1:1 AC Motor - Stator AC Motor - Rotor Laminate _______________ cage Three-Phase Electrical Power • Uses three sets of armature windings to produce three separate outputs • Armature windings are physically separated _______ from each other, and therefore, each phase is _______ apart from another • __________ power may be generated by a generator of a given size and weight Single-Phase v. Three-Phase AC Motors 29.2 AC Motor Speed Delta and Wye Connections • The magnetic field rotates at the synchronous speed of the motor • Determined by the number of poles in the stator and the frequency of the AC power – ns = synchronous speed (in RPM), – f = frequency (in Hz), and – p = the number of poles AC Motor Speed AC Motor - Speed vs. Torque • Synchronous speed is the absolute upper limit of motor speed. • When running, the rotor always rotates slower than the magnetic field (or no torque!) • The speed difference, or slip, is normally referred to as a % of synchronous speed: – s = slip (in %), – ns = synchronous speed – na = actual speed % Synchronous Speed 100 75 Service factor load / torque Dashed line applicable to initial acceleration only 50 25 Minimum acceleration torque Locked rotor/starting torque 0 100 % Rated Torque Split-Phase AC Motor Single-phase AC Motors switch opens 100 300 75 % Rated Torque – split-phase (auxiliary winding is rotated 90°) – capacitor – shaded-pole Motor starts with both main and auxiliary winding A centrifugal switch opens and removes the aux switch opens winding % Synchronous Speed • Single phase AC motors require a "trick" to generate a 2nd "phase" to develop ______________ _____________ • Three common methods: 50 25 0 0 100 200 % Rated Torque 300 200 100 0 0 25 50 75 % Synchronous Speed 100 AC Motors Split-Phase AC Motor Advantages • Operate at ________ speed, 4 pole, 60 Hz: – 1780 RPM (no load) – 1700/1725 RPM at full load • ____________ at low speed • Rapid acceleration • Relatively low cost Single-Phase Capacitor Motors Disadvantages • Repeated start/stop cycles _________ the windings (high start resistance) • Less useful for large inertial loads • Requires ________ __________ to handle starting currents 75 50 25 0 200 100 0 0 100 200 300 0 % Rated Torque 25 50 75 100 % Synchronous Speed 75 50 25 0 200 100 0 0 100 200 % Rated Torque 300 0 25 50 Auxiliary winding Capacitor AC Main winding Rotor Disadvantages Advantages • ________, smoother • More _____________ for same HP than split phase • ______________ • Reduced starting performance when current starting – Longer life • Need to always use – Higher reliability manufacturer's • Capable of ________ desired capacitor value start/stop cycles Shaded Pole AC Motor 300 % Rated Torque % Synchronous Speed Shaded Pole AC Motor 100 • Permanent split capacitor (__________) • Capacitor-start (later switched out) • Start-capacitor, run-capacitor (switched) Permanent Split Capacitor (PSC) 300 % Rated Torque % Synchronous Speed Permanent Split Capacitor (PSC) 100 29.3 75 % Synchronous Speed 100 Advantages • _________in design and construction • Suitable for ______ __________, high volume app's • Relatively quiet and free from vibration • "Fail safe" design starts in only 1 direction Disadvantages • Low starting and running torque • Low _____________ • Available in subfractional to ~ 1/4 hp sizes AC Motors NEMA - National Electrical Manufacturers Association • NEMA is responsible for several North American electric motor industry "standards" • ______ _________ (1/4 , 1/2 ,1 • Frame size 29.4 IEC – International Electrotechnical Commision ) • IEC is responsible for European and Asian electric motor standards • Similar to (but not the same as!) NEMA standards – diameter, length, shaft size, etc. • ____________ _______________ • Housing/protection types and ratings Service Factors Motor Enclosures http://www.sea.siemens.com/step/templates/lesson.mason?motors:4:3:1 • A multiplier ( < ) applied to the rated ______________________ • Indicate how much the motor can be overloaded without overheating • Generally used for – handling a known, occasional overload – provide a _________________________ where environment or service condition is not well known AC Motor Efficiency • Efficiency, η • Small universal motors have η ~ 30% • Large 3-phase motors have η ~ 95% • Depends on actual motor load vs. rated load – efficiency best near rated load – efficiency drops rapidly for both under- and over-load conditions • • • • DP - dripproof DPFG - dripproof, fully guarded SP - splashproof FV - forced ventilation (separate/attached fan) • TENV - totally enclosed, non-ventilated • TEFC - totally enclosed, fan cooled • TEUC - totally enclosed, unit cooled (heat-X)