Materials Science and Engineering—Trends and Issues Reza Abbaschian NMAB October 21, 2002 Outline • • • • • • Educational Trends and Issues Structural Trends and Issues Splintered Professional Certification Incoherent professional Representation Reduced Core Funding(e.g. DOE) Blurred Boundaries Core elements of Materials Science and Engineering Source: Materials Science and Engineering for the 1990s, NRC, 1989 Materials Science and Engineering Core, including the end-user Source: Materials science and engineering—forging stronger links to users, NRC 1999 BROADENING OF MATERIAL FIELD Basic Sciences and engineering Materials Science and Engineering Empirical knowledge and Societal Needs Educational Challenges Integrated Education Balanced Science and Engineering Education Undergraduate Curricula Based on 11 departments • • • • • • • Science topics: 28-37 credits, average 33 Humanities: 31-37, average 24 Engineering: 13-19, average 16 Materials: 27-53, average 37 Tech Electives: 8-24, average 11 Free Electives: 0-15 Specialization: yes and no Core Topics for MSE Curriculum • • • • • • • • • • • • • • Introduction to Materials Experimental Techniques Thermodynamics Transport Properties Phase Equilibria Phase Transformation Kinetics Structure Characterization Mechanical Behavior Electronic, Magnetic, and Optical Behavior Synthesis, Processing, and Manufacturing Materials Selection and Design Failure Analysis UNDERGRADUATE EDUCATION Basic Sciences Basic Engineering Materials Core (Processing-Properties-Structure-Applications of All Materials) Specialization Processing* Properties Structure Applications Ceramics Electronics Metals Horizontal Integration * Synthesis-Processing-Manufacturing continuum Polymers Materials Science and Engineering Vertical Integration Materials Science and Engineering MATRIX COVERAGE OF MATERIALS SCIENCE AND ENGINEERING (UF Model) Energetics/Kinetics Transformations Stability Intro Materials Characterization 2 courses Research/Design Selection/Failure Mechanical Behavior 6 - 9 Hours Electives Mats Lab Metals Engineering Ceramics Engineering Polymers Science 15 - 18 semester hours in one specialization Metals Specialization Ceramics Specialization Polymer Specialization Electronic Behavior Electronic specialization Curricula have become shorter as universities have been forced to reduce B.S. degrees to a maximum of 128 credits. At the same time, the topic matter has broadened with the introduction of coursework on all classes of materials. Thus, subjects common in the 1960’s are often missing from MSE and Metallurgical curricula today. Analytical Chemistry Physical Chemistry Statistics Static Strength of Materials Mass and Energy Balances Deformation Processing Joining Melting and Refining Thermal Processing The larger departments can afford to offer many courses as electives and have enough students to justify them. Smaller departments cannot. Source: ASEE Engineering Statistics 2001 Source: ASEE Engineering Statistics 2001 Source: ASEE Engineering Statistics 2001 Source: ASEE Engineering Statistics 2001 Source: ASEE Engineering Statistics 2001 Source: ASEE Engineering Statistics 2001 Materials degrees per year 1000 900 Number of Degrees 800 700 600 B.S. Degrees 500 M.S. Degrees Ph.D. Degrees 400 300 200 100 0 1990 1991 1992 1993 1994 1995 1996 Year 1997 1998 1999 2000 2001 B.S. Degrees granted in Metals/Materials /CeramicsFields 1400 1200 Combined Number of Degrees 1000 800 Met./Materials 600 400 Ceramic 200 0 1990 1991 1992 1993 1994 1995 1996 Year 1997 1998 1999 2000 2001 2002 Ceramic Engr. Trend 400 Number of degrees per year 350 300 250 B.S. 200 150 100 M.S. 50 Ph.D. 0 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 Materials Programs offering Undergraduate Education Total Programs = 69 Degree titles: Metallurgical Engineering Metallurgical and Materials Engr. 5 Materials Engineering Materials Science Materials Science and Mineral Engr. Materials Science and Engineering Materials Option under Chemical Engr. Materials Option under Mechanical Engr. Ceramic Engineering Polymer Science & Engr. 11 12 4 1 25 4 5 7 4 Faculty size Equivalent Full Time 35 Average Faculty FTE 15.1 for 28 represnetative departments 30 25 20 Average 15 10 5 Source: UMC Department number Faculty Head Count Average of 107 Departments: 16.4 in 1993 vs 18.3 in 2000 Source: ASM Education yearbook, 1993 and 2000 27 25 23 21 19 17 15 13 11 9 7 5 3 1 0 Source: ASEE Engineering Statistics 2001 Source: ASEE Engineering Statistics 2001 Consolidation of Departments • Between 1993 and 2000, fifteen departments out of 107 in North America were merged or consumed by other departments. Examples: – Mat Sci and Eng – – – Mat Engineering – Met & Mat Eng Chemical &Materials Eng Interdisciplinary Program Chemical & Biochem Eng Mech & Mat Eng Mech, Mat & Aero Eng Source: ASM Education Yearbook, 1993 and 2000 Trends in ABET Accreditation Ceramic Programs Total Glass Engineering Science Ceramic Option in MSE 2002 Ceramic Science and Engineering 1989 Ceramic Engineering Science Ceramic Engineering Ceramic and Materials Engineering 0 2 4 6 8 10 12 14 Diversity and Trends in ABET Accreditation Metallurgy & Materials Programs Total Plastics Engineering Mineral Process Eng option in MSE Mineral Processing Eng Mienerals Engineering Metals Science & Eng 2002 1989 Met Eng & Mat Sci Metallurgical Engineering MSE option in Met Eng Mat Sci and En(Metals Option) Mat Sci and En(Electronics Option) Mat Sci and En(ceramics Option) Materials Science and Engineering Materials & Met Eng Materials Engineering Extractive Met Eng Electrical Eng/MSE Composites 0 10 20 30 40 ((In comparison, over 99% of around 230 ME departments are accredited in Mech Eng.)) 50 60 70 MULTIDISCIPLINARY RESEARCH APPROACH Applications AEMES, Civil, Electrical & Mechanical Engineering Chemical Engineering, Dental Synthesis & Processing Properties Physics, Electrical Engineering Chemistry, Medical Structure Source: ASEE Engineering Statistics 2001 Academic Research Obligations:FY 1999 Field Total S&E Total sciences Physical sciences Chemistry Physics Other Computer sciences Life sciences Biology (excluding environmental) Total engineering Aeronautical Astronautical Chemical Civil Electrical Mechanical Materials Other NSF 100.0 81.6 21.1 6.9 8.1 4.1 13.4 17.6 12.9 18.4 0.0 0.0 2.0 1.8 2.2 0.3 5.4 6.6 NASA 100.0 83.3 41.9 2.1 15.7 3.4 3.8 7.6 3.2 16.7 5.3 5.3 0.2 0.0 1.2 1.4 2.1 1.2 Source: Science & Engineering Indicators-2002 DOD 100.0 59.8 10.5 3.7 6.0 0.6 20.6 15.7 6.3 40.2 3.3 0.1 1.3 0.2 13.6 5.2 9.9 6.6 DOE 100.0 87.9 58.9 9.1 49.7 0.1 0.6 13.2 9.1 12.1 0.0 0.0 3.3 0.8 0.5 1.6 2.9 2.9 DHHS 100.0 99.3 1.5 1.4 0.1 0.0 0.2 88.9 47.8 0.7 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.7 DOA 100.0 96.6 4.7 4.6 0.0 0.0 0.0 81.6 19.7 3.4 0.0 0.0 0.1 0.0 0.0 0.0 0.0 3.3 Appendix table 5-13. Federal academic research obligations provided by major agencies, by field: FY 1999 (Percentages) Field Total S&E Total sciences Physical sciences Chemistry Physics Mathematics Computer sciences Total engineering Aeronautical Astronautical Chemical Civil Electrical Mechanical Materials Other Sixagency total 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 100.0 National Department National Aeronautics Department Department of Health Department Science and Space of of and Human of FoundationAdministration Defense Energy Services Agriculture 16.3 5.8 7.7 4.4 62.0 3.8 14.4 5.3 5.0 4.2 67.0 4.0 33.1 23.6 7.8 25.0 8.8 1.7 37.4 4.1 9.6 13.5 29.6 5.9 26.9 18.6 9.4 44.4 0.6 0.0 63.8 1.0 15.3 10.7 8.9 0.2 52.9 5.4 38.7 0.6 2.5 0.0 36.5 11.9 38.0 6.5 5.5 1.6 0.0 54.8 45.2 0.0 0.0 0.0 0.0 96.5 3.5 0.0 0.0 0.0 55.0 2.3 17.3 25.0 0.0 0.5 85.2 0.3 3.7 10.6 0.0 0.2 23.9 4.6 70.0 1.6 0.0 0.0 9.0 13.0 66.0 11.9 0.0 0.1 46.3 6.6 40.5 6.6 0.0 0.0 45.7 3.0 21.5 5.4 19.2 5.2 NOTES: Academic research includes both basic and applied research. The six agencies shown are the only ones that report their research obligations to academia by S&E field; they represent approximately 97 percent of academic research obligations. Source: Science & Engineering Indicators-2002 SOURCES: National Science Foundation, Division of Science Resources Studies (NSF/SRS), Federal Funds for Research and Development: Fiscal Years 1999, 2000, and 2001 , Detailed Statistical Tables, Vol. 49, NSF 01-328 (Arlington, VA, 2001); and NSF, annual series. MSE Employment Profile(all degrees) Data based on 620 UF-MSE graduates 25 1971 - 1980 1981 - 1990 1991 - 2000 Total (71 - 00) 20 % 15 10 5 Employment Sector Academia Self Employed Sales/Services Plastics Metals Law/Medical Government Electronics Chemical Ceramics Biomedical Auto Aerospace 0 Source: Occupational Outlook, Bureau of Labor Statistics, 2002-2003 Source: Occupational Outlook, Bureau of Labor Statistics, 2002-2003 Summary • Materials Science and Engineering has expanded greatly in recent years and will continue to do so, most likely at an even faster pace. • Various studies show that MSE is crucial to the quality of life, to the the national defense, and to the economic security and competitiveness of the nation. • The broadening of MSE educational and research activities requires an integrated and well-balanced science and engineering education that covers all materials. • MSE departments are challenged by lack of visibility, cohesion, small enrollment, shrinking faculty, consolidation, and reduced research in the core areas. • Lack of a unified professional representation makes it more difficult to address issues necessary to sustain the education and training in this crucial discipline.