Get the Most from Your
Maintenance Systems by
Integrating Them with Open
Standards
Cliff Pedersen
Manager, Product Production Processes
Suncor Energy Services Inc.
Scott Hokeness
Business Development Manager
Emerson Process Management
Presenters
• Cliff Pedersen
• Scott Hokeness
Agenda
• Open standards for communicating with business
systems
• Using open standards to connect Emerson’s asset
management applications to business systems
• P2B Integration at Suncor
Open standards for communicating
with business systems
• MIMOSA
• ISA-95
• B2MML
• OAGi
• OPC
OpenO&M Manufacturing
Domain Mapping
Enterprise
OAGi
OAGi standards enable business
information system interoperability
Manufacturing Operations
OAGIS
B2MML
OPC DA, HAD,
A&E OMAC
MIMOSA
MIMOSA
OPC UA
ISA-S95
ISA-95 provides process manufacturing
conceptual standards to enable O&M
process interoperability.
Machine / Asset
MIMOSA and B2MML are
Implementation Architectures which
support the ISA-95 O&M Concept
Models. Together, they provide a
common “Language” to enable
interoperability for people, processes
and systems involved in plant O&M.
Data transport
OPC enables shop floor Data
acquisition & transport with existing
DA and future UA.
OpenO&M™ Initiative
• The OpenO&M Initiative is an effort by
multiple industry standards organizations
to provide a set of standards for the
exchange of O&M data.
• The OpenO&M Initiative is an open,
collaborative, effort composed of diverse
groups of subject matter experts organized
in industry specific Joint Working Groups.
• OpenO&M is a virtual organization,
maintained by MIMOSA, which serves as
an umbrella for collaboration.
What Is OpenO&M™ ?
• MIMOSA, OPC Foundation, WBF, and ISA
SP95 have collaborated to develop a
comprehensive, open information
architecture for Operations & Maintenance
(O&M) information flow.
• OpenO&M™ leverages a combination of
existing standards
• The standards are vendor, platform and
application neutral
• The standards are applicable to
manufacturing, fleet and facilities O&M
applications integration
Key Standards
• Key members/standards of the OpenO&M
Manufacturing Joint Working Group include:
– MIMOSA – What (asset management-related
information standards)
– OPC Foundation – How (data transport standards)
– ISA SP95 – Why (Manufacturing Process Flow Models)
• Enterprise-Control System Integration Standards Committee
– WBF – B2MML (Business To Manufacturing Markup
Language)
What Are The Key Problems
Open O&M Addresses?
O&M Interoperability Key Business Drivers
– Enterprise Interoperability Business Drivers
• P2B-Ability to have properly coordinated, bi-directional information flow between
plant and business systems
• Intra-Enterprise-Ability to synthesize O&M information across multiple plant sites
(like BP eRTIS ~ Enterprise Portal Project)
– Multi-Site, Multi-Enterprise Traceability / Root Cause Analysis / ReliabilityDriven Organization
• Life-cycle Management
• Design/Engineer/Construct Information Synchronization with O&M
• Comprehensive Asset Tracing & Tracking
• 3rd Party Maintainers – Remove/Replace Operations
– Capability to Promise [CTP] (Sales & Marketing Organization)
– Promise to Delivery [PTD] (Plant Operational Planning & Scheduling)
–
Safety & Security of Plants
– Human Performance Improvement
Agenda
• Open standards for communicating with business
systems
• Using open standards to connect Emerson’s asset
management applications to business systems
• P2B Integration at Suncor
Emerson OpenO&M Solution
}
IBM Maximo ®
Maintenance
Systems
MIMOSA Interop Server™
OpenO&M
XML
B2MML
AMS Asset Portal
AMS Machinery
Manager
AMS Device
Manager
AMS Performance
Monitor
Control Valve Alert Use Case
Mtelligence
TM
Control Valve Alert Use Case
Mtelligence
TM
A set status indicates a possible failure of the
potentiometer assembly. The failed status is set when
the sensed travel is outside the range -25% to 125% of
the calibrated travel. Check the instrument mounting
and potentiometer adjustment. In addition check that
the electrical connection from the travel potentiometer
is properly…
Control Valve Alert Use Case
Mtelligence
TM
Integrated Maintenance
Management Systems
Historically…
• There has been a huge gap between the original vision of
EAM and most currently implemented maintenance and
reliability systems.
• Many organizations are still not fully utilizing CMMS
capabilities delivered in the 1980s
• Executives are mostly focused on improving overall
operations performance, not maintenance & reliability
The OpenO&M Solution: Open Standards
& Collaboration Fills the Gaps
Enterprise Business Systems
Physical Asset Control
Maintenance
Operations
OpenO&MTM
Suncor’s Pilot Project
MIMOSA Interop Server™
XML
AMS Asset Portal
AMS Machinery
Manager
AMS Device
Manager
Instruments, Valves,
Motors, Pumps,
Compressors, etc..
Plant Integration to Existing Plant System
Agenda
• Open standards for communicating with business
systems
• Using open standards to connect Emerson’s asset
management applications to business systems
• P2B Integration at Suncor
P2B Integration at Suncor OpenO&M, Please!
Suncor Energy Inc.
Presented by: Cliff Pedersen
Manager, Product Production Processes
Suncor Energy Services Inc.
ISA Expo 2007
Houston, TX
October 2, 2007
Legal Notice
•
This presentation contains certain forward-looking statements, including statements about Suncor's growth
strategy and expected future production, operating and financial results that are based on Suncor's current
expectations and assumptions. The forward-looking statements, identified by words such as “targets”,
“strategy”,“estimates”, “pending”, “plans” and “objectives”, are not guarantees of future performance. Actual
results may differ materially as a result of risks, uncertainties and other factors, such as changes in general
economic, market, regulatory and business conditions; fluctuations in commodity prices and currency
exchange rates; the successful and timely implementation of capital projects; the accuracy of cost estimates;
labour and material supply issues; and uncertainties resulting from potential delays or changes in plans,
among others. See Suncor's current Annual Report and other documents Suncor files with securities
regulatory authorities for further details, copies of which are available from the company. The forwardlooking statements speak only as of the date hereof and Suncor undertakes no duty to update these
statements to reflect subsequent changes in assumptions (or the trends or factors underlying them) or actual
events or experience.
•
Unless noted otherwise, financial information is for the most recent quarter or year end.
•
A boe conversion ratio of six thousand cubic feet of natural gas: one barrel of crude oil is based on an
energy equivalency conversion method primarily applicable at the burner tip and does not represent a value
equivalency at the wellhead. Accordingly, boe’s may be misleading if used in isolation.
Suncor Energy at a Glance
• Integrated energy company - upstream, refining, &
marketing, pipelines and wind power
• Market capitalization $40 billion (US$34 billion)
• Original and single largest investor in the
Athabasca oil sands
• Production capacity of nearly 300,000 BOE/day
• More than 5,500 employees
• Sustainability: benefiting all stakeholders
Suncor Operating Areas
Market access
Alberta Oil Sands
Athabasca
Peace River
Cold
Lake
Edmonton
Calgary
Fort
McMurray
Alberta Oil Sands & Heavy Oil
• Alberta area oil sands & heavy oil deposits contain
2.5 trillion barrels - 41% of world’s known
petroleum reserves (greater than combined
Middle East, United States, Soviet Bloc, Western
Europe, Australia, Asia, & Africa)
• Alberta deposits cover 77,000 sq km (~30,000 sq
mi)
• Athabasca deposits = 950 B barrels
• 20% within 250 ft. of surface
Oil Sands - the Resource
• Thick, sticky mixture of sand, water and
bitumen
• About 8 to 9 degrees API
• Suncor leases cover 1,800 square
kilometres
• Reserves and resources in place to
produce a potential 11 billion barrels of
crude oil
• Produced 1 billion barrels since 1967
Includes proved and probable reserves and resources presented on a gross basis evaluated as at December 31, 2004 by our
independent reserves evaluators. For a description the pricing assumptions used to evaluate these reserves (CSA Staff Notice
51-315), see page 30 of our 2004 Annual Report. As U.S. companies follow different reporting requirements, Suncor's reserve
and resource estimates will not be comparable to those made by U.S. companies. Under U.S. reporting requirements, Suncor
has proved reserves of 939 million barrels of oil as at December 31, 2004.
Oil Sands - Mining
SAGD
In-situ
process
Steam
Chamber
Bitumen &
Water
Steam flows to
interface and
condenses
Heated bitumen
flows to well
Oil Sands - Extraction and
Upgrading
Suncor Products
Suncor Growth Plans – ½ Million
BPD
Project
When
Production
Millennium
Cornerstone (ERP)
2004
2006
260,000 bpd
Business Processes
Genesis / Odyssey
Ethanol
2006
2006
DeSulphurization
200 M l/yr
Coker / Extraction
Firebag 3 (Insitu)
Voyageur (UG3)
2008
350,000 bpd
2010 to 2012
500 – 550,000 bpd
The BIG Gap: How to Integrate
Plant/Machinery to Business Systems
Enterprise Business Systems
Physical Asset Control
Maintenance
Operations
????????
A Direct Interface Approach to Data
Exchange within the Enterprise
Production Management
Enterprise Management
Historian System
Data
Data
Financial
System
Reconciliation System
Data
Data
HR System
Maintenance System
Data
Data
Production
System
Data
Documents
System
Data
Procedures
System
Data
Planning
System
Engineering CAD/CAE Systems
Document Management
Lab Information Management
Process Modeling Systems
Data
Data
Data
Data
Data EHS System
Planning and Dispatch Systems Data
Environmental Monitoring System
Data
Data
Maintenance
System
Data Supply System
•
•
•
•
System Stability And Reliability Issues
No Single Version Of The Truth
System Maintenance Issues
Difficult Access To Multiple Systems
• Don’t want to do this anymore….
(courtesy of Emerson Process Management)
A Data Warehouse Approach to
Data Exchange within the Enterprise
Enterprise Management
Production Management
Historian System
Data
Reconciliation System
Data
Maintenance System
Data
Engineering CAD/CAE Systems
Data
Document Management
Data
Lab Information Management
Data
Process Modeling Systems
Data
Data
Warehouse
Planning and Dispatch Systems Data
Environmental Monitoring System
Data
Data
Financial
System
Data
HR System
Data
Production
System
Data
Documents
System
Data
Procedures
System
Data
Planning
System
Data EHS System
Data
Maintenance
System
Data Supply System
•
•
•
No Single Version Of The Truth
Single Point Of Failure
Difficult Access To Multiple Systems
• Don’t want to do this either…..
(courtesy of Emerson Process Management)
Data
Reconciliation System
Data
Integration Platform
Process-modeling & optimization
Workflow
Maintenance System
Data
Engineering CAD/CAE Systems Data
Document Management
Data
Lab Information Management Data
Process Modeling Systems
Data
Planning and Dispatch Systems Data
Environmental Monitoring SystemData
Message Transport
Pre-packaged Adaptors/ Connectors
Encryption, Audit, Security
Adapter Development Kit
Integration Administration
Message Routing & Brokering
Data Mapping & Transformation
Message Transportation
Data Index
Analysis Tools
Spreadsheets
“Portals”
Financial
HR
Production
Documents
Procedures
Planning
EHS
Maintenance
Supply
• “Adapters” are listeners that integrate a given system to the integration
platform making it “visible” to the enterprise.
(courtesy of Emerson Process Management)
Basic
Historian System
Admin Advanced
A Coordinated Approach to Full
Integration within the Enterprise
The OpenO&M Solution: Open Standards
& Collaboration Fills the Gaps
Enterprise Business Systems
Physical Asset Control
Maintenance
Operations
OpenO&MTM
What’s Needed Now?
• Open Architecture Solution to integrate
process/operational, maintenance & business
processes/systems
• By 2007
• NOT more research
• Field Proven Solution (i.e. BP’s eRTIS) – IT
WORKS!!
• All software vendors to write Adapters to talk
OpenO&M
• Manufacturing Industry to demand compliance to
OpenO&M standards
• Get Involved – Lead, Follow, Support!
Where To Get More Information
Websites
• www.openoandm.org
• www.mimosa.org
ISA Expo 2007 – Oct. 2-5, 2007 / Houston TX
(Demo in the exhibit area)
IMC (International Maintenance Conference)
Dec. 3-7, 2007 / Daytona Beach, FL
(Demo in the exhibit area)