Prepare and produce yeast goods D1.HPA.CL4.09 Trainee Manual Prepare and produce yeast goods D1.HPA.CL4.09 Trainee Manual Project Base William Angliss Institute of TAFE 555 La Trobe Street Melbourne 3000 Victoria Telephone: (03) 9606 2111 Facsimile: (03) 9670 1330 Acknowledgements Project Director: Chief Writer: Subject Writer: Project Manager: Editor: DTP/Production: Wayne Crosbie Alan Hickman Garry Blackburn Alan Maguire Alan Maguire Daniel Chee, Mai Vu, Jirayu Thangcharoensamut, Kaly Quach The Association of Southeast Asian Nations (ASEAN) was established on 8 August 1967. The Member States of the Association are Brunei Darussalam, Cambodia, Indonesia, Lao PDR, Malaysia, Myanmar, Philippines, Singapore, Thailand and Viet Nam. The ASEAN Secretariat is based in Jakarta, Indonesia. General Information on ASEAN appears online at the ASEAN Website: www.asean.org. All text is produced by William Angliss Institute of TAFE for the ASEAN Project on “Toolbox Development for Front Office, Food and Beverage Services and Food Production Divisions”. This publication is supported by the Australian Government’s aid program through the ASEANAustralia Development Cooperation Program Phase II (AADCP II). Copyright: Association of Southeast Asian Nations (ASEAN) 2013. All rights reserved. Disclaimer Every effort has been made to ensure that this publication is free from errors or omissions. However, you should conduct your own enquiries and seek professional advice before relying on any fact, statement or matter contained in this book. The ASEAN Secretariat and William Angliss Institute of TAFE are not responsible for any injury, loss or damage as a result of material included or omitted from this course. Information in this module is current at the time of publication. Time of publication is indicated in the date stamp at the bottom of each page. Some images appearing in this resource have been purchased from stock photography suppliers Shutterstock and iStockphoto and other third party copyright owners and as such are non-transferable and non-exclusive. Clip arts, font images and illustrations used are from the Microsoft Office Clip Art and Media Library. Some images have been provided by and are the property of William Angliss Institute. Additional images have been sourced from Flickr and SKC and are used under Creative Commons licence: http://creativecommons.org/licenses/by/2.0/deed.en File name: TM_Prepare_&_produce_yeast_goods_FN_060214 Table of contents Introduction to trainee manual........................................................................................... 1 Unit descriptor................................................................................................................... 3 Assessment matrix ........................................................................................................... 5 Glossary ........................................................................................................................... 7 Element 1: Prepare and bake yeast goods ..................................................................... 11 Element 2: Decorate and present/display yeast goods.................................................... 41 Element 3: Store yeast goods ......................................................................................... 49 Appendices: Recipes ...................................................................................................... 53 Appendices:Troubleshooting chart .................................................................................. 83 Appendices: External faults in bread and their causes .................................................... 85 Appendices: Internal faults in bread and their causes ..................................................... 87 Recommended reading................................................................................................... 89 Presentation of written work ............................................................................................ 91 Trainee evaluation sheet ................................................................................................. 93 Trainee Self-Assessment Checklist................................................................................. 95 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Introduction to trainee manual Introduction to trainee manual To the Trainee Congratulations on joining this course. This Trainee Manual is one part of a ‘toolbox’ which is a resource provided to trainees, trainers and assessors to help you become competent in various areas of your work. The ‘toolbox’ consists of three elements: A Trainee Manual for you to read and study at home or in class A Trainer Guide with Power Point slides to help your Trainer explain the content of the training material and provide class activities to help with practice An Assessment Manual which provides your Assessor with oral and written questions and other assessment tasks to establish whether or not you have achieved competency. The first thing you may notice is that this training program and the information you find in the Trainee Manual seems different to the textbooks you have used previously. This is because the method of instruction and examination is different. The method used is called Competency based training (CBT) and Competency based assessment (CBA). CBT and CBA is the training and assessment system chosen by ASEAN (Association of SouthEast Asian Nations) to train people to work in the tourism and hospitality industry throughout all the ASEAN member states. What is the CBT and CBA system and why has it been adopted by ASEAN? CBT is a way of training that concentrates on what a worker can do or is required to do at work. The aim is of the training is to enable trainees to perform tasks and duties at a standard expected by employers. CBT seeks to develop the skills, knowledge and attitudes (or recognise the ones the trainee already possesses) to achieve the required competency standard. ASEAN has adopted the CBT/CBA training system as it is able to produce the type of worker that industry is looking for and this therefore increases trainees chances of obtaining employment. CBA involves collecting evidence and making a judgement of the extent to which a worker can perform his/her duties at the required competency standard. Where a trainee can already demonstrate a degree of competency, either due to prior training or work experience, a process of ‘Recognition of Prior Learning’ (RPL) is available to trainees to recognise this. Please speak to your trainer about RPL if you think this applies to you. What is a competency standard? Competency standards are descriptions of the skills and knowledge required to perform a task or activity at the level of a required standard. 242 competency standards for the tourism and hospitality industries throughout the ASEAN region have been developed to cover all the knowledge, skills and attitudes required to work in the following occupational areas: Housekeeping Food Production Food and Beverage Service © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 1 Introduction to trainee manual Front Office Travel Agencies Tour Operations. All of these competency standards are available for you to look at. In fact you will find a summary of each one at the beginning of each Trainee Manual under the heading ‘Unit Descriptor’. The unit descriptor describes the content of the unit you will be studying in the Trainee Manual and provides a table of contents which are divided up into ‘Elements’ and ‘Performance Criteria”. An element is a description of one aspect of what has to be achieved in the workplace. The ‘Performance Criteria’ below each element details the level of performance that needs to be demonstrated to be declared competent. There are other components of the competency standard: Unit Title: statement about what is to be done in the workplace Unit Number: unique number identifying the particular competency Nominal hours: number of classroom or practical hours usually needed to complete the competency. We call them ‘nominal’ hours because they can vary e.g. sometimes it will take an individual less time to complete a unit of competency because he/she has prior knowledge or work experience in that area. The final heading you will see before you start reading the Trainee Manual is the ‘Assessment Matrix’. Competency based assessment requires trainees to be assessed in at least 2 – 3 different ways, one of which must be practical. This section outlines three ways assessment can be carried out and includes work projects, written questions and oral questions. The matrix is designed to show you which performance criteria will be assessed and how they will be assessed. Your trainer and/or assessor may also use other assessment methods including ‘Observation Checklist’ and ‘Third Party Statement’. An observation checklist is a way of recording how you perform at work and a third party statement is a statement by a supervisor or employer about the degree of competence they believe you have achieved. This can be based on observing your workplace performance, inspecting your work or gaining feedback from fellow workers. Your trainer and/or assessor may use other methods to assess you such as: Journals Oral presentations Role plays Log books Group projects Practical demonstrations. Remember your trainer is there to help you succeed and become competent. Please feel free to ask him or her for more explanation of what you have just read and of what is expected from you and best wishes for your future studies and future career in tourism and hospitality. 2 © ASEAN 2012 Trainee Manual Prepare and produce yeast goods Unit descriptor Unit descriptor Prepare and produce yeast goods This unit deals with the skills and knowledge required to Prepare and produce yeast goods in a range of settings within the hotel and travel industries workplace context. Unit Code: D1.HPA.CL4.09 Nominal Hours: 30 hours Element 1: Prepare and bake yeast goods Performance Criteria 1.1 Select required commodities according to recipe and production requirements 1.2 Prepare a variety of yeast goods to desired product characteristics 1.3 Produce a variety of yeast goods according to standard recipes and enterprise standards 1.4 Use appropriate equipment to prepare and bake yeast goods 1.5 Use correct techniques to produce yeast goods to enterprise standards 1.6 Bake yeast goods to enterprise requirements and standards 1.7 Select correct oven conditions for baking yeast goods Element 2: Decorate and present/display yeast goods Performance Criteria 2.1 Prepare a variety of fillings and coating/icing and decorations for yeast goods 2.2 Decorate yeast goods using fillings and coating/icing and decorations according to standard recipes and/or enterprise standards and/or customer requests 2.3 Present/display yeast goods to enterprise standards using appropriate service equipment Element 3: Store yeast goods Performance Criteria 3.1 Store at correct temperature and conditions of storage 3.2 Maintain maximum eating quality, appearance and freshness © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 3 Unit descriptor 4 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Assessment matrix Assessment matrix Showing mapping of Performance Criteria against Work Projects, Written Questions and Oral Questions The Assessment Matrix indicates three of the most common assessment activities your Assessor may use to assess your understanding of the content of this manual and your performance – Work Projects, Written Questions and Oral Questions. It also indicates where you can find the subject content related to these assessment activities in the Trainee Manual (i.e. under which element or performance criteria). As explained in the Introduction, however, the assessors are free to choose which assessment activities are most suitable to best capture evidence of competency as they deem appropriate for individual students. Work Projects Written Questions Oral Questions Element 1: Prepare and bake yeast goods 1.1 Select required commodities according to recipe and production requirements 1.1 1, 2, 3, 4, 5, 6, 7, 1 1.2 Prepare a variety of yeast goods to desired product characteristics 1.3 8, 9, 10, 11 2 1.3 Produce a variety of yeast goods according to standard recipes and enterprise standards 1.3 12, 13, 14, 15 3 1.4 Use appropriate equipment to prepare and bake yeast goods 1.2, 1.3 7 4 1.5 Use correct techniques to produce yeast goods to enterprise standards 1.3 16, 17 5 1.6 Bake yeast goods to enterprise requirements and standards 1.3 18, 6 1.7 Select correct oven conditions for baking yeast goods 1.3 19, 20 7 Element 2: Decorate and present/display yeast goods 2.1 Prepare a variety of fillings and coating/icing and decorations for yeast goods 2.1 21, 22, 23, 24, 25 8 2.2 Decorate yeast goods using fillings and coating/icing and decorations according to standard recipes and/or enterprise standards and/or customer requests 2.2 26 9 Present/display yeast goods to enterprise standards using appropriate service equipment 2.3 27 10 2.3 Element 3: Store yeast goods 3.1 Store at correct temperature and conditions of storage 3.1 28 11 3.2 Maintain maximum eating quality, appearance and freshness 3.1 29 12 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 5 Assessment matrix 6 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Glossary Glossary Term Explanation Acidity Sourness is the taste caused by the presence of acids in solution. Different types of fermentation produce different acids. When milk sours, lactic acid is formed, and when vinegar is made from apples or grain, ascetic acid is formed. Sour rye bread is made by the addition of sours or ferments containing bacteria, which produce various acids, but mostly lactic and ascetic. Alcohol The alcohol formed during the fermentation of sugar by yeast is ethyl alcohol, the same alcohol found in beer and whisky (chemically known as ethanol) Ambient Temperature Temperature of the surrounding area, room temperature Antioxidant A material which, when added to a product, extends the life of the product by protecting it against oxidisation. Appearance Visual stimulation, whether or not it looks attractive Ascorbic acid Vitamin C Baking Time Time taken to complete the baking process Boiling point 100°C Bake Out Bake for the full extent Bake/Baking Subjecting food to heat inside an enclosed area: oven Bakers Flour Flour which produces doughs having good gas retention properties and strong, elasticity. Usually associated with higher protein content. Batch A given quantity determined by the amount needed. Bind Combining two or more ingredients to form a mixture. Creaming The process of beating sugar and fat for the purpose of incorporating air. Docking Punching a number of vertical impressions into a dough so that the dough will expand uniformly without bursting during baking. Dusting flour A flour used to prevent sticking of products to the bench or equipment. Egg wash Egg or egg yolk with some milk or water added, for brushing products prior to baking to improve colouring and to give a glossy sheen when baked. Elasticity The property whereby doughs regain their original shape after having been stretched or otherwise distorted. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 7 Glossary Term Explanation Enzyme A substance produced by living organisms which has the power to bring about changes in organic materials. Fermentation The chemical changes of an organic compound due to the action of living organisms (yeast or bacteria), usually producing a leavening gas. Formula A recipe giving ingredients, amounts to be used and a method of combining them. Gelatinise Heated water entering a starch granule, rupturing it, and allowing the contents to spill out and form a colloidal suspension. Glaze A coating that is applied to baked products for protection and appearance. Gluten The protein of wheat flour which combines with water forming a rubbery mass which retains the gas and steam in baking and gives volume to the product. Kneading To manipulate dough by folding and pressing until the required consistency is obtained. Lean dough A dough that is not very rich in fat, sugar and eggs, or one that contains a smaller percentage of these ingredients than the average. Leavening Raising or lightening by air, steam or gas (carbon dioxide). The agent for generating gas in a dough or batter is usually yeast or baking powder. Leavening Agent Ingredients used to introduce carbon dioxide, like yeast or baking powder. Moulding Manipulation of dough to provide a desired size and shape. Moulding Manipulating dough into the desired shape. Oxidization The colouring of certain fruits due to exposure to air. Proof (American) The rise of yeast doughs during proving, usually referred to as the amount of increase in volume of the product after being shaped and before going to the oven: half prove = 50% increase in volume threequarter prove = 75% increase full prove = doubling in volume. Prove (Australian) The rise of yeast doughs during proving, usually referred to as the amount of increase in volume of the product after being shaped and before going to the oven: half prove = 50% increase in volume threequarter prove = 75% increase full prove = doubling in volume. Prover A cabinet into which yeast goods are placed before baking. Leavening Agent Ingredients used to introduce carbon dioxide, like yeast or baking powder. Quark A mild tasting curd cheese. It is moist in texture and used in fillings and toppings. Rich Dough One that contains more than average of the enriching ingredients fat, sugar and eggs. Shortening Fat or oil used to tenderise baked products. 8 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Glossary Term Explanation Sifting To pass through a fine sieve for effective blending, for aerating and to remove foreign or oversized particles. Skinning The drying out and forming of skin on uncovered doughs. Slack dough A dough containing excess water. Water absorption Water required to produce a dough of a desired consistency. Flours vary in ability to absorb water. This depends upon the age of the flour, moisture content, wheat from which it was milled, storage conditions and milling process. Zest The finely grated oily coloured outer skin of washed, untreated citrus fruit. Zitron The candied fruit of the cedrat tree, green to yellow in colour; the flavour of its fleshy aromatic part is desirable in European festive baking. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 9 Glossary 10 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 1: Prepare and bake yeast goods Element 1: Prepare and bake yeast goods 1.1 Select required commodities according to recipe and production requirements Flour Wheat is the prime grain that flour is obtained from for the baking industry. White flour is the most popular flour. This is because other parts of the wheat grain are harsh and are unpopular with the general public. This is not to say they are not good to eat. The following information relates to doughs for bread and yeast goods, not pastry. Flour consists of the following elements on average: Starch 64 – 71% Protein 9 – 14% Sugar 2 – 4% Moisture 11 – 15% Fat 1 – 2% Enzymes naturally occurring in wheat flour STARCH 64% – 71%, provides main body structure through gelatinisation – bursts (through heat) and swell. Starch is broken down by enzymes into simple sugars, which are to be used by yeast as food. PROTEINS Soluble: 9 – 14% Gluten is formed when insoluble proteins (Glutenin and Gliadin) are hydrated with moisture, normally water. The combination of these two proteins allows the flour to ‘take up’ water and hold the moisture within the gluten structure. When this gluten is developed it becomes tough and elastic allowing bread dough to expand and hold gas produced during fermentation In unleavened dough like pastry this gluten structure allows for it to be stretched out over a large area without breaking. It is grey, tasteless and is tough and slightly elastic. Glutenin - gives strength. Gliadin - provides elasticity. SOLUBLE PROTEINS: 1% –2%, Albumin, Globulin and Protease. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 11 Element 1: Prepare and bake yeast goods SUGAR Sucrose 2 – 4%: all plant material naturally contains sugar. 1.5 – 2% is sufficient for gas production up to 5 hours (Bulk Ferment Time) plus glucose, plus dextrose (inversion of cane sugar). If flour is low in these sugars, malt can be added to formulae, to allow longer Bulk Fermentation Times. (BFT) MOISTURE 11 – 15% The natural proportion of water depends on conditions of growth, storage and milling. Wheat is a hard grain and needs to be soaked in water to aid the milling process. There are laws pertaining to the amount of moisture allowed in flour. In Australia it cannot be more than 15%. FAT 1– 2%; this contains carotene, the colouring pigment of flour. ENZYMES Diastatic – Amylase change starch in sugars. Proteolytic – Conditions the proteins Responsible to soften the gluten, dough tolerance is reduced and could cause collapsing of the bread, especially in wholemeal products. Factors influencing flour behaviour: Quantity and quality of gluten Diastatic capacity, the ability to change starch into sugars to provide food for the yeast to ferment through enzymatic activity. Salt Salt is a natural mineral that consists of 6 parts chlorine and 4 parts sodium. Functions of Salt are: Controls fermentation Toughens gluten (stabilising it) Increases volume Enhances flavours in bread and provides product with its characteristic flavour Controls dough – lack of salt results in doughs which are sticky and are difficult to handle Increases shelf life: acts as an antiseptic - suppresses activity of bacteria, is hydroscopic – attracts moisture Improves crust colour. 12 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 1: Prepare and bake yeast goods Yeast Baker’s yeast, Saccharomyces cerevisiae, is manufactured specially for the production of Yeast Goods. It is a unicellular organism yet each microscopic cell contains a multitude of enzymes capable of carrying out the most intricate series of chemical reactions. Because it is a living organism, baker’s yeast is very perishable and must have optimum storage conditions. Compressed yeast should be stored in dark and cool conditions, it is best used for up to two weeks after manufacture, as it slowly loses its strength. Yeast produces carbon dioxide and Ethyl alcohol, by changing sugars. The activity of yeast is destroyed at temperatures above 55°C. and may be severely impaired at temperatures over 45°C. Production of Flavour Imparts flavours during fermentation through flavour substances such as organic acids, esters, alcohols and ketones. Nutrition Yeast is rich in protein and B Vitamins. It must not come into direct contact with salt, sugar or fat. Available Forms of Yeast Compressed Dried Creamed or liquid. Rate of Fermentation and Yeast Activity These are controlled by the following: Sugar quantity: Up to 5.0% speeds up fermentation Over 5.0% slows down or retards fermentation Water added to the dough: More water makes softer doughs - faster rate Less water makes tighter doughs - slower rate Dough temperature: The warmer the dough temperature, faster rate of fermentation The cooler the dough temperature the slower the rate of fermentation Acidity: 4 – 6 pH range. Outside these, activity is slower © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 13 Element 1: Prepare and bake yeast goods Yeast Quantity: Lower quantities of yeast will result in longer proof. Amounts of salt and fat also inhibit the rate of fermentation or the activity of yeast. Remember: yeast is a living thing. It needs to be cared for and used properly. Water Hydrates gluten forming proteins (Gliadin and Glutenin) Dissolves and disperses salt and sugars and carries sugars to the yeast which it can only use in liquid form Provides moisture for yeast to grow Hydrates dry yeast and disperses both dry and compressed Controls dough temperature Controls dough consistency Wets and swells starch during baking (gelatinisation) – makes it available to analyse enzymes Controls enzyme activity (enzymes are active only in liquid or semi liquid mediums) Increases shelf life Contributes to eating qualities. Bread Improvers Ensures additional food supply for yeast Contains malt which is changed into maltose and changes starch into simple sugar easily fermentable by yeast Contains chemical stimulants ensuring adequate source of nitrogen – essential for building up protein in newly forming yeast cells Modifies gluten so that the dough is mature as it comes from the mixer. This is required to hold increased CO2 Gas produced by the fermenting yeast. Dough Improvers basically assist in 2 areas – GAS PRODUCTION GAS RETENTION This is what makes a yeast dough rise. 14 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 1: Prepare and bake yeast goods Optional ingredients and their functions Milk powder Malt products Soya flour Emulsified fats Margarine Shortening Currants Bran Nuts Gluten (dry/wet ) Bacon Mould inhibitors Jams Egg Honey Seeds Sultanas Coconut Cheese Mixed peel Spices Crumb softeners Various grains Sugar These extra ingredients may be added to a basic yeast formula to improve product qualities in the following areas: Improve eating qualities Add nutritional value Add visual appeal Improve keeping qualities Add and improve flavour. Fats Fats are added in varying proportions to bread and yeast goods. The % below are just an indicative amount. Fat is a generic term; it can mean oil, butter, margarine, shortening. Each have their own advantages and disadvantages, cost and flavour benefits. Storage requirements also are important. Level: Bread, normal 2% Buns 5 – 7% Fruit Loavel 9 – 15% Croissants 45% Brioche up to 50% © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 15 Element 1: Prepare and bake yeast goods The addition of fat to Yeast Goods will improve bread quality and although fat is not an essential ingredient, it is important in assisting the slicing of the product, especially when slicing bread, by lubricating the slicer blades. Fat contributes to the volume, softer texture, brighter crumb colour and better keeping qualities. There are many fats available to the baking industry and some are specially manufactured to contain other compounds such as emulsifiers (TEM and SSL). Some fats contain sugar and others may contain water. It should always be remembered that butter provides better flavour to the product when deciding upon what type of fat to use. Effects of fat Improves slicing Softer crumb Shorter eating crumb softer crust Better keeping qualities Increases volume Shorter eating crust Emulsified fats retard crumb Enhances firmness. Sugar Level: Up to 5% increases fermentation Over 5% retards fermentation. Effects of sugar Softens crumb Sweetens Increases crust and whiter crumb colour Increased levels slacken or weaken the dough Greater water retention (stays moist, therefore better shelf-life) Better eating qualities, but high quantities result in bread flavour loss. 16 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 1: Prepare and bake yeast goods Milk Powder Level: “Food Standards” stipulate that Milk Bread must contain 4% non-fat milk solids on the dry crumb. The purpose of this regulation is to increase the food value in protein and mineral content, therefore Skim Milk Powder (reduced fat) is mostly used. Effects of Milk Powder in the baked products: Brighter and softer crumb Reddish brown (foxy) crust colour, due to lactose (milk sugar), which cannot be used by yeast as food Increased nutritional value and flavour Greater volume (due to strengthening of gluten strands by the case in protein) Slight sweetness (due to lactose). Eggs Eggs can be purchased as follows: Shell Egg Liquid Egg or Egg Pulp Frozen Egg Effects of eggs Moistening Enriching due to fat in the yolk Increased nutritional value Emulsifying, due to lecithin in the yolk, therefore better keeping qualities aids structure, due to the proteins, which coagulate at 65 to 70oC Better colour and appearance to baked product Better eating qualities Better keeping. As egg is added to a formulae, water has to decrease (in re-formulations) © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 17 Element 1: Prepare and bake yeast goods Bran Bran is the by-product of the brake system after all the available endosperm has been removed. Bran can vary in particle size and composition, depending on both wheat type and the efficiency of the milling system. Some bran is sold for Human Consumption as it is a good source of insoluble dietary fibre. Effects of Bran Darker crumb colour Lower volume, due to the non-gluten forming proteins Increased water levels Shorter mixing times Higher fibre intake, assisting in bowel function. Dried Fruit Dried fruits evolved as a way of preserving excess fruits when they were in abundance to be enjoyed when fruits were not readily available because of the season. European seasons are extreme so little food is grown in winter. Drying of fruits made them available for Christmas and Easter celebrations. Almost any dried fruit or nut can be added to yeast goods. Most commonly dried fruits used are sultanas, currants, raisins, mixed peel and dates. All fruit should be washed prior to use and then thoroughly dried, to avoid discolouration of the dough. Nuts The most commonly used nuts are hazelnuts, walnuts, almonds and peanuts. Nuts have a very high fat content. Large amounts used in bread making need the addition of extra yeast and also extra gluten. Effects of dried fruits and nuts Eating qualities Texture flavour Colour Increased moisture Increased shelf life Better visual appeal. 18 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 1: Prepare and bake yeast goods 1.2 Prepare a variety of yeast goods to desired product characteristics Variety of Yeast Goods Yeast goods are defined as a sweet dough product. Bread is produced with yeast and is the savoury version. A sweet yeast product would be any dough with more than 5% sugar and increased levels of fat. Some plain doughs that are served with savoury products like a hamburger is actually a ‘bun’ and not a ‘roll’. Many products are classed as yeast goods. Activity The student should research the following and find required information Evolution of the product. Was it: Cultural? Religious? Commemoration of an event? Very few products were just invented. They evolve over time. In the modern world customers crave variety and producers are able to introduce new varieties from other countries very easily. Baba Bienenstich Brioche Buchty Chelsea bun Cholla Colomba di pasqua Croissant Doughnut Gugelhof Hot Cross buns Panettone Pignoli Streauselkuchen Stollen Savarin © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 19 Element 1: Prepare and bake yeast goods Panatone This delicate and porous rich festive bread is studded with sultanas and flavoured with candied citrus peel. It is baked in tall cylindrical moulds and can be served with cream or fresh mascarpone. To develop rich yeasty flavours, the dough is sometimes prepared in several stages with prolonged maturing times in between. Gingerbread doughs This dough is a multipurpose dough and can be used for a variety of products. By adding different spices and/or fruit, different shapes can be given or cut out and after baking coated with icings or chocolate. The dough is also suited for making gingerbread houses. It is important not to overheat the honey at the initial stage, as it may crystallise, rendering it useless for the dough. The honey is best heated to 65°C, then allowed to cool to 35°– 40°C, to avoid burning the flour. The flavour of the gingerbread will improve if the dough is prepared well ahead of use, adding the raising (lifting) agents only just prior to using the dough. Always use quality spices in order to achieve optimum flavour. Gingerbread dough is baked at 180°C. Honey cake (Israel) This cake is traditionally served on the Sabbath and at festivals, particularly at the beginning of the New Year, in order to sweeten the hope for a happy year ahead. Tsoureki (Greece) This traditional sweet bread can be found during any major religious festival. Its flavouring components can be many, as each family or baking professional have their own favourite. Most popular are orange, lemon, vanilla, cinnamon, allspice, aniseed, cloves and mace, either singly or in any combination. The traditional shape is a round or braided loaf. To simplify cutting and storing (it keeps for up to one week), the dough can also be formed into long loaves. Cut into slices and toasted is a popular way of serving this bread. 20 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 1: Prepare and bake yeast goods Stollen (Germany) A product popular in many European countries around Christmas time and originating from Germany, stollen is made from a heavy (rich in fat) yeast dough. Some varieties contain mainly sultanas (and some candied peel) and almonds, others almonds only or a poppyseed or nut filling. The cleaned sultanas are usually steeped in rum for enhanced flavour. So as not to break or damage the fruit, they are worked under the dough last. A somewhat tighter ferment is worked with the other ingredients to a dough, which should also on the firm side. This hinders the flattening out (losing the intended traditional shape) of the stollen during baking. For uniformity and better control of the shape, special stollen moulds (tins) can be used. After resting the dough, it is scaled into intended portion sizes and moulded round, then worked into a roll with flat ends. Your Trainer can demonstrate the shaping of a stollen. Baba and Savarin Babas and savarins are very light and soft sweet yeast products, oval shaped for babas and flat round circle shaped for Savarins. As the sponge is very soft and runny it is preferred to use a piping bag to fill it into the special moulds. After baking it is soaked with stock syrup and/or rum, then glazed with apricot jam and decorated. Babas and Savarins are usually served as dessert or for afternoon tea. Danish Pastries These pastries are made with a yeast dough laminated with butter (or other fats), then turns given similar to puff paste, resulting in light and crisp pastries. They are produced in many different shapes and sizes with a variety of fillings and toppings. Fillings used may be custard, jam, cheese, fruit, poppyseed, marzipan and nuts with the possible addition of dried fruit and candied peel. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 21 Element 1: Prepare and bake yeast goods Croissants: Crescent shaped pastries of delicate, flaky structure prepared from laminated yeast dough. Croissants are consumed plain or filled (sweet or savoury) or cut open and filled with meats, cheese and/or salads (snacks, light meals). Brioche Yeast dough rich in butter and eggs, traditionally in the shape of a large ball with a smaller one on top. Its smooth, delicate crumb structure is directly related to the high content of butter and eggs. Brioche is very versatile and can be made in a variety of shapes, some versions with added dried fruit. Served at breakfast (individual or toasted slices), as an entree (with a savoury filling or as an accompaniment), as a dessert (filled with cream, mousse and/or fruit), as a lining for charlottes or for covering pies and meat and fish dishes. Buchty Buchty is a fine flavoured egg and butter enriched breakfast treat, very similar to brioche. It can be either eaten with cured meat or jams, toasted or plain. Buchty is often used in airline catering due to its long shelf life and due to the fact that it is suitable for any meal. Common practice is: to batch buchty on trays, same way as for scones, which makes them very similar to scones as there is mostly no side crust with the exception of the sides of the tray 22 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 1: Prepare and bake yeast goods 1.3 Produce a variety of yeast goods according to standard recipes and enterprise standards Fruited yeast products and buns Europe is the origin of most of the specialty products. Each of the products has a history and also reasons, apart from the eating qualities, why it was created and why it is still produced today. The standard recipe for buns and fruit buns was usually the basis for many products, and is still regarded by many as a suitable medium for a range of popular products such as buns, fingers, scrolls, loaves and large items such as Boston buns. Although the fermentation process is still the means of aeration, formulae and ingredient specifications for the above products vary somewhat from bread. Variations in ingredient quantities influence the fermentation process greatly, particularly fat and sugar levels. As these both can have a detrimental effect on fermentation, more yeast is usually required. Traditionally, religion has played an important part in development of ‘special’ products. Yeast goods containing dried fruits would be produced in seasons such as Christmas and Easter. These are Christian religious festivals and when something special is to be produced extra special ingredients should be used. Dried fruits were developed as a way of preserving in times of plenty to be used when fresh fruits were not available, Christmas and Easter are ideal times to use these expensive dried fruits. The range of product varieties available has been greatly influenced by the demand for European products Speciality Yeast Goods Stollen, Easter Plaits, Pignoli, Three Kings Cake, Panatone, 1st of August Bread, Pinca, Colomba These speciality products are usually sold only on special occasions like Christmas, Easter and New Year’s Day All these products are very common in Europe and have religious tradition, mostly Catholic or Jewish. On Easter, for example after Lent (period of abstinence), a full flavoured rich bread was given with ingredients which were not allowed during Lent (pignoli) Usually specialty sweet yeast products are very rich because of large amounts of butter and fruit used. Due to the richness of the specialty products, a sponge or ferment is used rather than a no time dough as fat and/or acids retard the yeast. In some recipes a sour dough is even used to ensure fermentation (Panatone). © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 23 Element 1: Prepare and bake yeast goods Special ingredient functions Fats The degree of richness of fruited yeast products and buns is determined to a great extent by their ratio of fat, which affects their flavour, crumb texture and storage life. A good quality cake margarine or other emulsified fat is most suitable When using the ‘instant’ dough process, an improver that is specifically designed for this process will give the best results. Sugar The proportion of sugar added usually depends on the type of product, and in particular depends on, the amount of dried fruit used, as this also greatly influences the sweetness of the product. Caster sugar is the best choice for most doughs because it dissolves far more readily during the mixing process. Perhaps the most important factor relating to the amount of sugar in the dough formula is its effect on yeast activity and the final prove rate. Sugar addition above 5% of flour weight may slow fermentation appreciably, while more than 10% sugar will require the maximum yeast quantity in the dough. Because sugar is hygroscopic it tends to rapidly absorb dough water therefore depriving the yeast of the moisture required to dissolve the sugars on which it feeds. Naturally, this affects the proving process as well. Fruit Dried fruits should be washed and well-drained before added to doughs. This will reduce water absorption from the dough, increase yield, improve eating quality, and increase volume by producing more steam in the product during baking. Gluten The addition of heavy fruits to doughs can have a detrimental effect on the shape of the finished product. Gluten can be added to strengthen the dough structure to produce a more bolder product. Excess sugar can also affect the dough structure so extra gluten will help this effect as well. 24 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 1: Prepare and bake yeast goods Production Water temperature for required Finish Dough Temperature (FDT) The ideal FDT for no-time, rapid or instant doughs is 27°–29°C. The variation of water temperature is known as your experience figure because the required water temperature to finish a dough at a predetermined figure is based on bakery conditions and the baker’s experience. These include: 1. Climatic conditions 2. Bakehouse environment 3. Dough size 4. Mixer speed 5. Flour temperature 6. Mixing time 7. Specialty ingredient additions–gluten, conditioners, etc. 8. Experience. Note: In subsequent topics, students should refer back to these notes when calculating dough quantity and required water temperature for FDT. Calculating required water temperature for required dough temperature Example: Required FDT 31ºC Multiply by 2 x2= 62ºC Subtract flour temp 21ºC Equals required water temp. = 41ºC Actual: Required FDT Multiply by 2 28ºC x2= Subtract actual flour temp 56ºC __________ Subtract Experience Calculated req. water temp __________ Actual water temp. used __________ © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 25 Element 1: Prepare and bake yeast goods Dough yield calculations When bakers talk about a ‘1 kilogram’ dough, this weight actually applies to the flour content of the dough only. When all the other ingredients are added, the total dough weight is referred to as the expected yield (from 1 kilo of flour). TOTAL DOUGH WEIGHT = EXPECTED YIELD In calculating the ingredient weights for a given amount of dough (the required yield) we use the expected dough yield from1 kilo of flour using the following formula: New base weight of flour = required yield/expected yield Example: Use the following dough formula to calculate the actual quantities of ingredients for the required yield. Ingredient % 1kg Factor Required Flour Salt Improver Yeast Water 100 2 1 4 60 1.000 0.020 0.010 0.040 0.600 4.1 4.1 4.1 4.1 4.1 4.100 .082 .041 .164 2.460 Total 1.670 6.847 Expected Yield Total Dough Weight F.D.T.27 degrees C. Finished Dough Temperature Required yield is the number of units to be produced multiplied by the scaled unbaked weight: 3 units @ a scaled weight of 0.520 kg (3 x 0.520 = 1.560 kg) 4 units @ a scaled weight of 0.300 kg (4 x 0.300 = 1.200 kg) 5 units @ a scaled weight of 0.800 kg (5 x 0.800 = 4.000 kg) Gives the total Required yield (dough weight) = 6.760 kg New base weight of flour = required yield / expected yield = 6.760 ÷ 1.670 = 4.047904 factor Apply factor 4.1 to all ingredients Round up to = 4.1 factor 4.1 x 1.000kg flour = 4.100 Add up the new recipe and the total weight should be sufficient to produce the required dough weight. 26 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 1: Prepare and bake yeast goods Dough making process Modern production of doughs varies from country to country. Most are based on the rapid dough system where additives like dough improvers are added to speed up the process of fermentation. Here we will discuss two dough making processes Rapid or ‘no time’ process (ADD Process) Ferment and dough process. Both work well and should be considered when deciding what dough is going to be used. Activated Dough Development Process Rapid Dough (ADD Process) Mix all ingredients including the addition of an A.D.D. bread improver until the gluten protein is well developed. Rest for +/- 10-30 minutes (covered to prevent skinning or chilling) Process as usual. Effects of the ADD process Yeast level from 3% upwards, depending on size of product Requires A.D.D. bread improver Warmer dough temperatures 2 8 – 30ºC. Gluten strengtheners are used to enable the process to be effective. The gluten structure is modified by chemicals to produce a mature dough as it is taken from the machine Ascorbic Acid strengthens (matures) L Cysteine or Metabisulphite softens (mellows) Space Saving - dough room/mixing area Increased bread yield – doughs do not slacken and can include more water as well as no fermentation weight loss. Divider accuracy improved – less gas evolution than in other types of dough If processing equipment breaks down there is less loss due to only one dough being in process at a time. In B.F.P. doughs there will be a number of doughs in fermentation at the same time Labour Saving, due to production efficiency and no Knock Back and BFT Loss of flavour, due to the production process Increased cost of products (improver). © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 27 Element 1: Prepare and bake yeast goods Ferment and dough process Normally used to raise enriched breads, with high quantities of sugar and fat. Ferment provides ideal conditions for yeast to multiply before adding the sugar to the dough. Using the F&D process overcomes the retarding effect of fat and sugar on yeast. FERMENT DOUGH Made in two stages Stage 1: Stage 2: Contains: Process to a dough with remaining ingredients: 20% of the flour All water Add Ferment All yeast Up to 5% sugar Ferment for 30 minutes, (doubled in size) After Bulk fermentation (doubled in size), dough is ready to be scaled off Effects of the Ferment and Dough process Fast fermentation, due to ideal conditions in the ferment No improver required No need for special equipment Improved flavour, colour, volume and texture Maturing is natural and takes place by the enzymic activity in the ferment Loss of yield, due to moisture loss during fermentation More space is required for fermentation in the dough room Increased production cost, due to two mixes. 28 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 1: Prepare and bake yeast goods Setting a Ferment Disperse yeast in water, whisking vigorously to break down lumps. Add small sugar to stimulate the yeast Mix in flour, mixing to produce a smooth batter then whisk to aerate to stimulate the action of the yeast. Cover and allow to rest in warm environment 32°C for approximately 25-35 mins Allow the ferment to stand until it begins to fall away (starts to sink in the middle). This will take approximately 25 minutes depending on the environment. For many years the ferment and dough method was traditional because it ensured a thorough ripening of the dough, particularly when slower types of yeast were used. Yeast requires Dextrose sugar (Glucose) before it can ferment, but because it contains enzymes which are capable of changing both Cane sugar (Sucrose) and Malt sugar (Maltose) into dextrose, almost any sweet material (except milk sugar) can act as a food material. Wheat flour contains 2.5% of these sugars, so any flour, water and yeast mixture will ferment. Important to note: The optimum is approximately 12.5%; anything above this will have a retarding effect on the dough. When doughs are made with high sugar levels additional yeast must be used. This is the experience component. Remember: Yeast is a living organism, Nothing is constant. Remember The fermentation stage is when a lot of the dough flavour is developed so choice of method is important. For doughs that have large amounts of ingredients that retard the growth of the yeast, the ferment method is better for flavour development. Dough mixing These doughs need to be well developed before the fruit is added. Do not mix excessively after adding the fruit, as this may cause the fruit to break up, particularly if it has been washed Rest period A recovery time of approximately 10 minutes following mixing will ensure that the dough is suitable for processing Moulding The dough pieces should be adequately moulded and/or rolled. However excessive handling will produce roughly finished products. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 29 Element 1: Prepare and bake yeast goods Baking pans and trays There are two options for tray or pan preparation. Trays and pans may be well-greased with animal or vegetable oil, or lined with silicone paper. However baked products should be removed from paper before glazing. Final prove A temperature of 30° – 40°C with a relative humidity (RH) of 80 – 85% to prevent skinning is recommended. Excessive steam in the final prove will cause the formation of a tough, leathery crust and should be avoided at all times. Over-proving weakens the dough structure and could cause it to collapse in the oven Baking Due to the high sugar content, an oven temperature of approximately 190° – 210°C is usually most suitable for buns and loaves. To prevent the crust toughening and the possible collapse of the products, steam injection should not be used. Buns should only be baked enough to prevent collapse or shrinkage after removal from the oven. The shiny surface usually associated with this type of product is best obtained by washing immediately after baking with a sugar syrup or bun wash Bun wash or glaze A water and sugar syrup may be used with the addition of 25g per litre of powdered gelatine. This will prevent excessive stickiness, which causes most packaging problems. As the dry, shiny surface is dependent on the evaporation of the moisture in the wash and the subsequent increase in viscosity of the sugar solution, it is important to apply the hot wash immediately after removing the product from the oven. Decoration Decoration will be similar but slightly different for each product. Moist yeast product is produced to be consumed on the day or soon after being produced. 30 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 1: Prepare and bake yeast goods 1.4 Use appropriate equipment to prepare and bake yeast goods Ovens Bakery goods are baked in special ovens with a large flat base. Sometimes they will be brick for breads but for pastries you need an oven with more versatile heating elements. There is much better and wider choice with modern ovens. There are deck ovens, electric, gas and woodfired. There are rack ovens that will take an entire rack full of trays. These will pick a rack up off the floor and rotate the rack in the oven. They are fan forced which distributes the heat better throughout the oven. Brick floored electric ovens have been notorious with irregular heat on base with ‘hot spots’ and ‘cold spots’ in the ovens. Proofer and Retarders These are enclosed areas where the moulded dough is placed to prove. Prove: The meaning is: if the dough rises then it has proved to be good. Warm environment with high humidity is required as this will allow the yeast to reproduce and make the dough rise and increase in size. Modern proofers will also retard. Retarders: This is a chilled environment with high humidity that will hold the dough and not allow the yeast to grow. Modern proofer/retarders will work together, hold the raw dough in a chilled environment and then will turn off the chilling and turn on the heater and allow the yeast to grow, expand the dough to its full capacity, ready to bake. This oven can take trays with built in rack or will take an entire rack as shown in photo. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 31 Element 1: Prepare and bake yeast goods Mixers 32 Spiral Dough mixer Planetary Mixer Bun Dividers and roller Baking Deck oven © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 1: Prepare and bake yeast goods 1.5 Use correct techniques to produce yeast goods to enterprise standards When a customer purchases a product from bakery it is based on two reasons: They like the look of the product; visual stimulation They purchased before and want the same thing again. If the product is not consistent then the customer will not be satisfied and will then complain. Consistency in product manufacture is achieved by the following: Correct weighing of Ingredients Formula balance Bakery products are consistent when formula balance is maintained Scaling weights accurately Mixing the dough/batter the same every time Cutting or weighing to correct size Moulding to correct shape Baking the same every time. These are the skills and techniques that will return a consistent bakery product everytime. After baking, the product might need to be cut again into portions. Everything must look the same Then, when all is ready for sale, everything must be sold the same way: Either: By portion, each individually By weight, kilogram or gram. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 33 Element 1: Prepare and bake yeast goods Recipe for good baking Weigh all ingredients. Do not measure them. What is the difference? Weight is measured by scaling ingredients on the same set of weighing scales Measuring is done with cups and is by volume. Weight is inconsistent each time. Example 1 kilo weighs 1 kilo 200gm weighs 200 gm 1 cup of water measures 250 ml, it weighs 250 gm. But 1 cup of flour measures 250 ml but it weighs 120 gm – 150 gm depending on several factors Let’s deal with the weight difference. Volume measuring by cup is good but the density of each ingredient is different so you get a different weight from each ingredient. Water weight is the same as volume; 1 kilo measures 1 litre; 1 litre weighs 1 kilo. Dry Ingredients all have a different density so therefore the weight of the same volume is different. For example: 1 cup weighs? Sugar 225 gm Flour 150 gm Almonds Whole 120 gm Rice, uncooked 220 gm Honey 375 gm Almonds, ground 125 gm The standard for measuring one cup volume: level to top of cup, not packed. Consistency of results in baking comes with consistent measurements: WEIGH! 34 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 1: Prepare and bake yeast goods 1.6 Bake yeast goods to enterprise requirements and standards Product characteristics that customers look for come from the following: Colour of the product when it is finally removed from the oven is important to the visual appeal of the product. Colour stimulates the senses and encourages the customer to purchase. Appearance is about form and shape. It is important that all pieces have the same appearance. Consistency and texture is about how it feels in the mouth when the customer is consuming the product Moisture content adds to the shelf life and mouthfeel of the product. Mouth feel and eating properties. This is achieved by maintaining consistency of production. Nobody is allowed to move away from the given formula, shape or design. Enterprise standards will vary from enterprise to enterprise. Consistency is the key to retaining customers. Buns plain and fruited buns and scrolls When proving they need to be 75% to 90% proofed before being placed into the oven. When baked they should have a dark golden brown colour and when glazed with sugar syrup upon removal from the oven this will impart a pleasing gloss to the product. If the product has spread while baking and appears wider at the base it means that the product was overproofed before being placed into the oven. Danish Pastry These pastries will have a golden colour when baked due to lower sugar content in dough. The shape should be ‘contained’ in the shape in which they were moulded. Croissant Golden brown finish with a light flaky texture. When squeezed they should give a crunch. When cut the texture should be open and irregular in shape Baba and Savarin These will have a closed texture that will open up as the pieces are soaked in flavoured sugar syrup before serving. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 35 Element 1: Prepare and bake yeast goods Stollen Stollen is a traditional rich East European/German Christmas product, oval shaped with three segments. It can be filled with almond paste, quark or cream cheese or left plain. After baking it is dipped or brushed with butter, covered with icing sugar and left to mature in an airtight container, to develop the flavour (similar to a fruitcake). The butter will also slow down the staling process and help extend the shelf life. Characteristics: Compact, dense texture with a short crumb. Due to high fat content, very good eating qualities. Panettone Is a light Fruit bread, originated in Milan, Italy. Panettone is available all year around, but traditionally consumed during Christmas and characterised by its rich flavour and unique shape, which is a tall cylinder. French Brioche is similar in texture and richness to the Panettone, but without fruit and not as light. Panettone can be raised with yeast, but is traditionally made with a sour dough. Due to the richness of the product a ferment or sponge and dough is required to achieve the texture and the volume characteristics. Panettone has a shelf life of up to several weeks, if protected from drying out by wrapping it Celloform, when they are cold. Storing will also mature the product and improve the flavour. Characteristics: Tall cylindrical shape with a rough surface Light large porous texture due to b.f.p. Rubbery eating qualities. 36 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 1: Prepare and bake yeast goods 1.7 Select correct oven conditions for baking yeast goods Yeast goods will be baked in an oven temperature ranging from 180ºC – 220ºC. This is because they contain sugar. Products baked with sugar will darken on the crust quicker than bread. To control the browning of the crust the product is baked at a lower temperature: Appearance Colour on the outside crust Colour adds to the appearance. Too dark and it is burnt: It will taste bitter. Underbaked it will look pale and uninviting: A well-baked product will have a bold appearance. Dextrinization: is produced by the action of heat and steam on the starch. The dextrin is a carbohydrate smaller in size than starch. This is also referred to as the Malliard Reaction after the French chemist, Louis Camille Maillard (1876-1936). The process is a reaction between reducing sugars such as maltose and glucose, not sucrose, with amino acids present in the dough on the crust of the loaf. This is responsible for the glaze and bloom on the crust. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 37 Element 1: Prepare and bake yeast goods Work Projects It is a requirement of this Unit that you complete Work Projects as advised by your Trainer. You must submit documentation, suitable evidence or other relevant proof of completion of the project by the agreed date with your Trainer. The student will need to choose 5 different yeast goods recipes and 1 recipe must be a laminated dough to bake. There is a need for a plan of action to be supplied before commencement showing the recipes to be used. With these recipes all ingredients need to be listed 1.1 List all ingredients required for production: Remember the role of the ingredient. 1.2. List all equipment required to complete the selected recipes: Make an accurate list of all equipment required Think laterally and leave nothing to chance. 1.3. Mix mould and bake the selected recipes: 38 Speak to trainer regarding the amount that is required for assessment. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 1: Prepare and bake yeast goods Summary Prepare and bake yeast goods Select commodities according to recipe requirements Correct selection of the required ingredients needs to be undertaken to be able to produce product with required characteristics and to enterprise standards and expectations. Prepare a variety of yeast goods to desired characteristics Various yeast goods have various characteristics. Interpretation of recipes and terminology needs to be achieved in order to produce product with required characteristics. Produce a variety of yeast goods according to standard recipes Use appropriate equipment Understanding of how equipment works and the use of professional grade equipment is required. Use correct technique Development of technical skills is required in order to be able to produce quality product Weighing Blending Moulding. are all skills that need to be developed. Bake goods to enterprise standards and requirements Different standards will apply at different enterprises. Industry standards incorporate the following: Colour of the product Appearance Consistency Moisture content Mouth feel. Select correct oven temperatures Different product requires different oven settings, heat and humidity settings. Different settings produce different characteristics. The higher the sugar content the lower the heat settings. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 39 Element 1: Prepare and bake yeast goods 40 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 2: Decorate and present/display yeast goods Element 2: Decorate and present/display yeast goods 2.1 Prepare a variety of fillings and coating/icing and decorations for yeast goods Glazing of yeast goods Decoration is very basic with yeast goods. Sugar syrup glaze, normally 1 part sugar, 1 part water boiled and let cool. This is referred to as a stock syrup. The formula may vary but they are all called the same. Boiled apricot jam; applied to product when it has just been removed from the oven and while the jam is boiling. This causes the jam to dry and impart a shine and flavour to the product. Icing sugar can be sifted over the final baked product with no glaze applied. Fondant Fondant can be applied after removing from oven. Fondant needs to be tempered if a shine is required on the finished product. Fondant can be thinned to required consistency. Fondant should be touch dry when it has been applied and cooled. After glazing with fondant roasted, shaved or chopped nuts can be used to decorate the end product. Frostings Frosting is sugar and fat blended together with some water added to soften. It is composed of 80% icing Sugar with 20% fat ratio and 5% water. Special emulsified shortening works well here as they will hold more water. Bienenstich This is a sweet dough of varying sizes that have been coated with a mixture of almonds, sugar, butter, honey and cream and which has been heated and cooled before being placed on to the unbaked dough. It is warmed to body temperature and spread thinly over unbaked product. When baked it should have a golden crust of nut topping. When cool the product can be sliced and filled with a crème pâtissière filling or served plain. It can be produced in large pieces or in thin sheets for slicing and cutting into individual pieces. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 41 Element 2: Decorate and present/display yeast goods Fillings Crème pâtissière: Starch thickened milk that can be flavoured and coloured to enterprise requirements. It is stable at high temperatures and will sit at room temperatures for extended periods. Many commercial mixes contain preservatives that extend shelf life at room temperatures. Fruit fillings Most fruits used as filling need to be stabilised in a starch gel. This is because when sugar is added to fruit it will dissolve and the free liquid boils inside the dough and is detrimental to the finished product. Fruits will need to be cooked before being used in fillings. Some fruits may not cook inside the dough before the dough has baked. Canned fruits are economical when used in fillings for danish and steussel doughs. Solid pack ‘Pie’ fillings can be purchased to fit this need. This is fruit in a can that has no added water or syrup. However, when sugar is added to this is does dissolve so that liquid needs to be stabilised. There are proprietary powders that can be added to fruit mixes. These are pre-gelatinised gels. They rehydrate when added to the pie mixes and hold the moisture in suspension. These powders have been cooked to a thick viscous state and then dried on steam heated rollers and ground to powder so they can be added to fruits or other liquids at a later stage. These pre-gelatinised powders are best added to the sugar before mixing into the fruit. Cream Whipped fresh cream flavoured with sugar and vanilla has always been popular as a filling but needs to be kept in a controlled environment. It is not suited to hot climates. Nut fillings Nuts can be ground and mixed with sugar and liquids to form pastes. Cheese fillings Quark, cottage and cream cheeses can be sweetened and flavoured before being used as fillings. Some cheeses with high moisture contents can be stabilised with the addition of starch that will thicken during the baking process. All fillings used in yeast goods: Add flavour Add interest Add food value. 42 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 2: Decorate and present/display yeast goods 2.2 Decorate yeast goods using fillings and coating/icing and decorations according to standard recipes and/or enterprise standards and/or customer requests Glazing of yeast goods Yeast goods are glazed to add eye appeal and enhance the flavour of the finished product. Glazing can be simple; using sugar syrup; or elaborate using icings roasted nuts and brightly coloured fruits. Yeast good will carry a premium in pricing so the customer will need they are getting value for money. Sugar syrup is the simplest and this must be added while the product is still hot; brush lightly and quickly over the surface. If too much is added it will soak into product and make soggy. When added to hot product the water evaporates away leaving stick sugar paste than reflects the light and SHINES. Boiled apricot jam Apply to Danish pastries when they are removed from oven. When this is done the jam must be hot and the product just out of the oven. Do not add water to jam; this will dilute the glaze and flavour.. same as sugar syrup, when brushed on hot excess water will be evaporated away leaving shine and extra flavour. Icing sugar ;Sift over Danish pastry that is not coated in apricot jam. Fondant Apply after tempering and when product has cooled. When cool the fondant should have an appealing shine. Bienenstich Bienstich glaze is applied before product is baked. A mixture of flaked almonds hone, cream and sugar is cooked on stove to amalgamate. Can be stored in refrigerator until required. To use: warm slightly until it flows off the spoon. Apply evenly and thinly over the top of unbaked dough piece. When baked in the oven the sugars caramelise and when cooled the topping has an appealing flavour and colour. The top will also have a crunch from the sugar and nuts. The topping must be brown before removing from the oven or it will not be crisp and crunchy. Care must be taken not to burn the sugar. It will then be bitter and be black in colour. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 43 Element 2: Decorate and present/display yeast goods Fillings Fresh Dairy Cream Flavoured with sugar and vanilla essence. Slice cooled product like buns and donuts and pipe whipped cream into centre; these product will need to be stored in controlled environment as the cream melts in warm environment and can have unacceptable bacterial growth if not controlled. Crème pâtissière Flavour and pipe into finished product in place of fresh dairy cream. It can be used in danish pastry with fruit to act as binding agent for fruit and add moist mouthfeel: It can be placed in or onto the yeast good before or after baking. If it is placed on the outside of the product it will need to be glazed before being presented for consumption. Starch thickened products will dry on the surface when exposed to the air diminishing the eating quality. Nut fillings Make into paste with sugar and spices then use in danish pastries. Toppings Gels Apply to top of fruits added to danish pastries after baking. Fruit Decors Fresh or canned fruits can be added to baked pastries. A pocket can be baked then crème patisserie is added with strawberries as the fruit. Strawberries are delicate and do not bake well like apricots. These will be glazed with gel to add shine and eye appeal. Product decorated with fresh fruits will have a limited life but, as most yeast goods are consumed on the day of production, this is not a big issue. Crumbles Apply thinly to top of unbaked product and it will bake and leave a nice crust on finished product. Crumbles add textural diversity and interest to the finished product. Frosting Apply to baked product after cooling. These will have a lighter sweetness than fondant due to the fat content. They add pleasant mouthfeel and interest to the finished product. 44 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 2: Decorate and present/display yeast goods 2.3 Present/display yeast goods to enterprise standards using appropriate service equipment Presentation of product is dependent on where and how it is to be sold. From the bakery Presented on tray laying flat showing filling if any. The filling will have eye appeal: Apple Danish should have lots of apple pieces Apricots need to be visible Nut Danish: need to see the nuts. At times they may be stacked to show abundance but this can cause product on the bottom to be squashed. Display in bakery Most are displayed on trays that contain up to 12 portions. Service is taken from the back of the tray. Larger pieces might be presented individually on doyley and cardboard bases. Doyleys are used extensively in presentation as it is a barrier between the product and serviceware. From the restaurant show case or buffet trolley When purchasing your morning coffee a selection of bakery goods will be displayed for customer selection. At the café they will be behind a safety barrier. In fine dining hotels it can be displayed on a trolley that is wheeled up to the table for the customer to choose. This is an old practice and is not used in many places these days. Serviceware These are the platter trays and plates that are used to display and serve product in cafes and dining rooms. They can also be used in conjunction with doyleys between product and serviceware. A good display should highlight the product at its best. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 45 Element 2: Decorate and present/display yeast goods Work Projects It is a requirement of this Unit that you complete Work Projects as advised by your Trainer. You must submit documentation, suitable evidence or other relevant proof of completion of the project by the agreed date to with your Trainer. The student will need to produce a diagram of a yeast goods that they will be decorating: A brief history of the style will need to be presented Define the ethnic origin of the product Does it have any significance about it? – For example, special occasions, festival time. 2.1 Describe the filling that may be used in the cake: Does the product have a filling? What is the role of the filling? Why have they chosen this flavour filling? 2.2. Describe the process of glazing the cake: What type of glaze will be used? Fudge icing Fondant Dry icing. 2.3. State how the product is going to be presented: 46 Is it going to be sold whole? Is the cake going to be sliced and sold in pieces? Will the customer take the cake home? Will the cake be consumed? © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 2: Decorate and present/display yeast goods Summary Decorate and present/display yeast goods Prepare a variety of fillings Fillings can be as simple as jam and spices. It can be expensive and complex as some fillings are in danish pastries All fillings should add interest and value to the product. Decorate Yeast Goods using icings and decorations Decorations are the final additions to yeast goods. Some are added before baking and some are added after product has been removed from the oven Icings will add flavour but should not dominate the final product Additional decoration should add colour and interest to the final presentation. Present and display Yeast Goods Present in such a way as to highlight the product to its best advantage Show fillings if possible Highlight craftsmanship that was developed to produce the product Protect product from adverse conditions Present the product to customer in premium condition. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 47 Element 2: Decorate and present/display yeast goods 48 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 3: Store yeast goods Element 3: Store yeast goods 3.1 Store at correct temperature and conditions of storage Bakery products tend to be stable at room temperature. No special storage requirements need to be applied for daily use. For any product that is to be served after the day of manufacture the product will need to be covered and protected from outside contamination: Products with cream filling will need to be kept chilled Crème pâtissière can stand at room temperature for the day but must then be discarded and not used. Most bakery products are sold or used the same day that they are produced. If they are to be stored at room temperature then: Store at Room Temperature Festive product may be stored for a couple of days. For longer storage it is best to freeze. If the baked product does not contain dairy products then it can be stored at room temperature. It should be protected from the environment by being covered. When food is chilled it can lose essential parts of the flavour. When storing it is always important to make sure product is labelled and it is stored away from strong odours like onion or cleaning chemicals. Freezing If freezing baked bakery products care must be taken not to squash them when wrapping. This will cause them to be deformed when thawed out. When freezing be sure to label with the date of freezing and use the FIFO (‘First In, First Out’) rule. Storing in Coolroom Product with dairy ingredients like cream and crème pâtissière need to be kept chilled to stop bacterial activity rising above acceptable limits. Never store for too long in coolroom: fresh cream, same day only. Product degradation will be too great and eating quality diminishes. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 49 Element 3: Store yeast goods 3.2 Maintain maximum eating quality, appearance and freshness All yeast good products will stale quickly. Staling is the process where the optimum eating fades. Staling can be in several forms: Air passes through the product and dries the product out Moisture from the air enters the product so it loses some of the eating quality. Crisp product goes soft. To maintain the eating quality of bakery items: Use as soon as possible Cover to protect from environment Keep chilled if needed Keep dry. Croissants will be considered stale the next day when they lose crispness. After baking it is best to freeze them if you wish to store them for any period of time: Thawing is quick as the product is light Thawing is best at room temperature. Danish pastry is best consumed on the day that it was produced. It can be stored and reheated at a later time, but eating quality is reduced. Any Yeast Goods product is best consumed on the day that it was produced. Optimise freshness Bake daily Bake only what you can sell Bake in small batches. 50 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Element 3: Store yeast goods Work Projects It is a requirement of this Unit that you complete Work Projects as advised by your Trainer. You must submit documentation, suitable evidence or other relevant proof of completion of the project to your Trainer by the agreed date. The student will need to present a report on the following points. 3.1 At what temperature are you going to store your finished pastries and cake product? You need to cite standards and explain why these standards are being implemented Students can use photographic evidence to demonstrate how this will be implemented. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 51 Element 3: Store yeast goods Summary Store yeast goods Store at correct temperature and conditions of storage Yeast goods store best at room temperature. If they need to be stored for long term then they are best frozen When storing they need to be protected from outside contamination Yeast goods containing fresh dairy products like cream need to be kept in a controlled environment and chilled. Maintain maximum eating quality, appearance and freshness Bake fresh everyday is the best way to maintain freshness Lighter style yeast goods have a very short shelf-life of 1 – 2 days Enriched yeast goods like stollen and panettone will last several weeks due to the density of the product and the amount of sugar, eggs and fats contained inside. 52 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Appendices: Recipes Appendices: Recipes Plain Sweet Yeast Dough Group Ingredients % Weight A Bakers Flour 100 1.000 8 0.080 Salt 1.5 0.015 Sugar 12 0.120 MRU 0.010 Shortening (Merita) 8 0.080 Milk Powder 2 0.020 Dry Gluten, optional 2 0.020 Yeast, compressed Bread Improver Lemon rind Water Costing #1 +/-55 0.550 Total 1.895 Method: Disperse yeast through the water and add the dry ingredients on top Mix into a clear, well developed dough FDT 28ºC and allow to rest. Scale off @ .060gm each Hand Up – as appropriate Intermediate proof 5 mins (covered) Final mould – as for round buns Proof – 35ºC 80% RH Bake at 220ºC for 15 mins Remove from oven, place onto a cooling wire. Brush with Bun Glaze whilst still hot on removal from the oven When cold, decorate with fondant. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 53 Appendices: Recipes Finishing alternatives Cream Buns Using a serrated edge knife, slice the bun in half in a downward scaling motion, don't cut right through so as to leave a hinge Open the buns and pipe a little raspberry jam into the base of the bun Fill the bun with fresh whipped cream (sweetened) as instructed by teacher Dust with icing sugar and dress for final presentation. Finger Buns Ice the top of finger bun with thinned warm fondant or fudge icing Then dip into coconut following the teacher's instruction to achieve the desired finish. 54 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Appendices: Recipes Fruit Buns Group Ingredients A Baker’s Flour Salt Bread Improver Gluten flour Sugar Shortening (Merita) Milk Powder Mixed Spice Yeast, Compressed Water B Currants Sultanas Mixed Peel % Weight 100 1 MRU 2 12 8 4 1 10 +/-56 1.000 0.010 0.010 0.020 0.120 0.080 0.040 0.010 0.100 0.560 10 25 6 0.100 0.250 0.060 Total 2.360 Costing Method: Mix "A” to a smooth well developed dough Add "B" into "A" and mix into a clear dough Be careful not to break up and smear the fruit through the dough FDT 27ºC Method: A.D.D. Scale off. @ 60each Intermediate proof 5 mins (covered) Final mould: Round Tray up Proof – 35ºC Bake at 220ºC / 425ºF for 15 mins Remove from oven and glaze with "Bun Wash". 80% RH © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 55 Appendices: Recipes Chelsea Buns Group Ingredients A Baker’s Flour Yeast, Salt Sugar Bread Improver Shortening (Merita) Milk Powder Dry Gluten B Egg pulp Bun Spice Water C Currants Mixed Peel Brown or Castor Sugar Cinnamon, ground Butter, melted % Weight 100 10 1.5 12 MRU 2 1.5 3 0.800 0.080 0.010 0.100 MRU 0.015 0.010 0.025 10 To taste 50 0.080 To taste 0.400 30 6 25 1 0.250 0.050 0.200 0.005 As required Costing Total Method: Mix "A". Mix "B". Add "B" into "A" and mix into a clear, well developed dough FDT 28ºC. Intermediate proof 5 mins (covered) Pin it out to size: 76 cm x 50 cm. Brush with cool melted butter and sprinkle "C" over brushed area, or use alternative fillings Lightly press fruit into dough. Roll up tightly and water wash to seal Brush top with melted butter Scale off: Mark into desired pieces and cut Tray up Proof – 35ºC 80% RH Bake at 200ºC for 15 mins Sprinkle with Castor sugar on removal from oven and place onto a cooling wire. Brush with bun glaze and decorate with fondant when cold. 56 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Appendices: Recipes Panettone (Italian Fruit Bread) Group Ingredients A Bakers Flour Yeast, compressed Milk, Caster Sugar B Butter, soft Sugar Egg Yolks Lemon Zest Orange Zest Orange blossom flavour Honey % Weight 26 5 45 4.5 0.260 0.050 0.450 0.045 33 6 20 3 3 Little 5 0.330 0.060 0.200 0.030 0.030 Costing 0.050 C Bakers Flour 74 0.740 D Raisins Orange Peel (finely chopped) Chopped blanched Almonds 22 25 10 0.220 0.250 0.100 Total 2.815 Method: Calculate sufficient dough to produce 4 x 750 gm Panettone Mix "A" and ferment over an 8 hour period. FDT 25ºC Add “B” and “C” and mix into clear, well developed dough. Let rise until doubled in size Add "D" and carefully mix through Scale off, Hand up Final mould: Round Place into well greased moulds and cut a cross into the surface after 2/3 proof Proof - 35ºC until surface is cracked, (no humidity) Bake at 200ºC/425ºF for 25 mins Place onto cooling wires on removal from the oven If Panettone is produced with sour-dough please refer to the notes for sour doughs. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 57 Appendices: Recipes Christmas Stollen Group Ingredient % Weight A Bakers flour Water Milk Powder Yeast 34 24 2 10 0.170 0.120 0.010 0.050 B Butter Salt Lemon rind Castor Sugar Vanilla Essence Cardamom Mace 24 1.5 1 12 1 0.5 0.3 0.120 0.005 1 0.060 0.010 0.003 0.002 C Plain flour Water Milk powder 66 15 2 0.330 0.075 0.010 D Sultanas Mixed Peel Slivered Almonds Rum 60 13 17 8 0.300 0.065 0.085 0.040 E Marzipan 18 0.090 Total 1.545 Costing Method: Produce 2 stollen.720 gm each Mix group 4 together and leave covered, preferably overnight. Warm water in group 1 to 35 – 40°C Break down the yeast in the water and add remaining ingredients in group 1 to produce a ferment at 28°C Cover ferment and allow to stand in a warm place for approximately 20 minutes. Mix group 2 together and turn into a soft batter. DO NOT CREAM When ferment is ready, add group 3 to group 2 and add the ferment Mix together to form a smooth dough Remove from machine and rest for approximately 20 minutes Finished Dough Temperature: 28°C. 58 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Appendices: Recipes Make Up Procedure: CHRISTMAS STOLLEN Remove 200 gm of plain dough from batch. Mould into 2 x 100gm pieces Take the remaining dough and carefully fold in fruit from group 4 Scale and mould fruit dough into 2 even pieces Allow dough to recover for 5 minutes Pin out plain dough to a square shape approximately 1.5 mm thick Pin out fruit dough to a square shape. (See diagram next page) Mould marzipan into 2 pieces the same length as the fruit dough Fold in marzipan into 2 pieces the same length as the fruit dough Wrap each unit inside a plain dough square Place units into vienna slippers and prove at 28 – 30°C Prove to ½ proof only Bake at 200 – 220°C with steam When baked, brush liberally with melted butter while still hot Dust with vanilla sugar place onto a cooling wire and allow to cool completely When cold, dust with icing sugar and wrap in plastic to prevent drying out. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 59 Appendices: Recipes 60 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Appendices: Recipes Savarins & Babas Yield: 18 Babas, 18 Savarins Group Ingredients A Bakers Flour Yeast, compressed Milk, 38oC Egg Castor Sugar Salt % Weight 100 10 40 65 7 1 1.000 0.100 0.400 0.650 0.070 0.010 B Butter, soft 40 0.400 C Currants 36 0.360 Total 2.990 Costing Method: Mix "A" into a clear, well developed dough FDT 32ºC Proof until doubled in size Add "B", divide dough in half and add "C" to 1 half Pipe into moulds and fully proof Bake at 210ºC until golden brown in colour Large savarins require lower temperature Remove from oven, place onto cooling wire Soak in stock syrup and glaze with boiled apricot jam Decorate with fresh, whipped cream and fresh fruit. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 61 Appendices: Recipes Stock Syrup for baba/savarin Group Ingredients A Water Sugar Orange zest and juice Lemon juice and zest Cinnamon quills Cloves Bay leaves B Rum % Weight 100 50 2.000 1.000 2 each 2 each 2 each 4 each 2 each To taste Total Method: Obtain zest and juice from citrus fruit Add remaining ingredients and boil for 10 min Let stand for further 10 min Strain and use For Babas add “B” after straining. 62 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 3.050 Costing Appendices: Recipes Croissants If butter is used, best results occur if dough is prepared 1 day in advance Group Ingredients A Bakers Flour Yeast, compressed Water, cold Castor Sugar Salt Dry Gluten B Royal Danish or Butter % Weight 100 6 60 6 2 2.5 1.000 0.060 0.600 0.060 0.020 0.025 40 0.400 Total 2.165 Costing Method: This is sufficient dough to produce 24 x 80 gm croissants Allow 10 % scrap pastry from cutting when calculating Mix "A" into a clear, well developed dough, keep cold Roll out dough 75 x 50 cm Shape "B" to a rectangle 2/3 of dough size and place onto dough Same as in English Puff pastry Give a single turn (Fold in 3) Cover with a cloth or plastic and return to fridge for 15 minutes Repeat turning two more times. Finished pastry should have 3 x single folds Keep the dough as chilled as possible, it is easier to work with chilled than at room temperature. Different folding techniques can be used by each enterprise Some will use 1 single and 1 double. Do not fold to many times, you will lose the flakiness. The dough is soft and the butter will blend into the dough. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 63 Appendices: Recipes MAKE UP PROCEDURE: Plain Croissants: 1. Roll out prepared dough to 1100 mm x 400 mm 2. Cut dough lengthwise to create 2 strips 1100 mm x 200 mm 3. Lay strips on top of each other 4. Cut 20 triangle shapes with a base line of 150 mm each 5. Brush off all excess flour and roll up the croissants 6. Place onto a clean and lightly greased 2/lGN baking tray 7. Lightly egg wash and half prove at 36ºC, low humidity 8. Bake at 230°C for approx. 12 – 15 min 9. Remove from baking tray and place onto a cooling wire. 64 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Appendices: Recipes Croissant Fillings Bacon & Cheese Filling Group Ingredients A Bacon , diced Cheese, grated % Weight 50 100 0.500 1.000 Total 1.500 % Weight 100 7.89 1.000 0.078 Total 1.078 Costing Method: Mix all ingredients together. Marzipan Filling Group Ingredients A Butter Raw Marzipan Costing Method: After baking glaze with apricot jam, sprinkle with toasted almonds and dust with icing sugar Add filling 30 gm per croissant. Chocolate Group Ingredients A Chocolate % Weight 100 1.000 Total 1.000 Costing Note: 0.015 (per croissant) Method: After baking glaze with apricot jam, and pipe line with dark chocolate. For easier production chocolate may be cut into 15 cm long sticks Add filling 15 gm per croissant. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 65 Appendices: Recipes Danish Pastry Danish pastry is a leavened puff pastry dough with a rich, delicate and flaky texture. It can be made with a variety of sweet and savoury fillings in different sizes and shapes. Usually eaten for breakfast or afternoon tea. Danish Pastry with savoury fillings are also very suitable for snacks (lunch trade). Dough Group Ingredients A Bakers Flour Yeast, compressed Salt Sugar Bread Improver 1% Butter, unsalted Water Egg Milk Powder B Butter or Royal Danish (Margarine) % Weight 100 5 1.5 4 MRU 4 37.5 22.5 4 1.000 0.050 0.015 0.040 0.010 0.040 0.375 0.225 0.040 55 0.550 Total 2.345 Costing Method: Calculate sufficient dough to produce 24 x 11cm square individual Danish pastry (60g) Allow 10 % scrap pastry from cutting when calculating Mix "A" into a clear, well developed dough, keep cold Roll out dough 75 x 50 cm Shape "B" to a rectangle 2/3 of dough size and place onto dough Give a single turn (Fold in 3 ) Cover with a damp cloth and return to fridge for 15 minutes Repeat turning two more times Finished pastry should have 3 x single folds Roll out pastry to 4 mm thickness Cut fill and finish as required. 66 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Appendices: Recipes Danish Pastry Make Up Procedure: Roll out prepared dough to 620 mm x 420 mm Cut into l00 mm x 100 mm squares, to produce 24 pieces Fill and fold into designated shapes. 8 of each variety Place onto a clean and lightly greased 2/lGlN baking tray Light egg wash and half prove at 36°C Bake at 230°C for approx. 12 – 15 min After baking, immediately glaze with boiled apricot jam Remove from baking tray and place onto a cooling wire When cool, ice with prepared fondant. YIELD: 24 units. 100 Pipe 100 Apricots 100 100 100 100 100 Fold 2 opposite corners in to overlap Custard 100 Apple Mix 100 Fold 4 corners into centre to overlap 100 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 67 Appendices: Recipes Danish Pastry Dough is very similar to Croissant Dough, it only varies in the egg quantity for Danish Pastry. Most bakers and pastry cooks are using the croissant recipe to produce ‘Danish’, this ensures that there are no mistakes with what dough to use for which pastry. 68 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Appendices: Recipes Danish Pastry Fillings Hazelnut Filling Group Ingredients % Weight A Caster Sugar Butter Milk 28 6 74 0.280 0.060 0.740 B Ground Hazelnut, toasted Cake Crumbs Honey 100 50 10 1.000 0.500 0.100 C Vanilla Lemon Cinnamon Rum To taste To taste To taste To taste To taste To taste To taste To taste Total 2.680 Costing Method: Boil “A” and pour over remaining ingredients Lemon Filling Group Ingredients % Weight A Lemon Curd 100 1.000 B Cake Crumbs 50 0.500 Total 1.500 Costing Method: Mix all ingredients together. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 69 Appendices: Recipes Cherry Filling Group Ingredients % Weight A Cherry Juice Caster Sugar Cinnamon 100 20 1.000 0.200 2 sticks B Corn flour/Arrowroot 12 0.120 C Sour Cherries 70 0.700 Total 2.020 Costing Method: Boil juice, sugar and cinnamon Thicken with cornflour/arrowroot (mixed with a little juice ) Add Cherries. Recipe: Sour Cherry Filling To calculate the amount of Instant Pre–gelatinised starch that is required to thicken your sour cherry liquor, use 10%. USE 10% approximately of Instant Starch to thicken your Sour Cherry liquid. 10% of Instant pre-gelatinised starch is required to thicken your liquid. Also use an equal amount of sugar and blend Instant Starch and sugar together for better dispersion into the Cherry Liquor. Slowly add Sugar/Starch blend into liquid and whisk well until a thick jelly is obtained. Fold cherries into jelly and blend through. 70 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Appendices: Recipes Cheese Filling Group Ingredients A Cream Cheese (Quark) Caster Sugar B Eggs C Raisins Lemon Zest Salt D Custard Powder % Weight 100 20 2.500 0.500 10 0.250 5 0.125 #2 pinch 2.6 0.065 Total 3.440 % Weight 100 28 0.8 1.000 0.280 0.008 Costing Method: Mix all ingredients together. Apple Filling Group Ingredients A Apple, diced Caster Sugar Cinnamon B Water 12 0.120 C Instant Clear Gel 12 0.120 D Sultanas 12 0.200 Total 1.728 Costing Method: Mix all ingredients together. Care must be taken not to lump the liquid with the instant starch. It is advisable to mix the sugar with the starch. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 71 Appendices: Recipes Almond Filling Group Ingredients A Raw Marzipan Almonds Ground Cinnamon Oranges Egg Whites Rum % Weight 100 100 0.1 60 0.5 0.100 0.100 0.001 #1 0.060 0.005 Total 0.310 Costing Method: Mix all ingredients together. Crème Patissiere Group Ingredients % Weight A Milk Caster Sugar 1 100 10 1.000 0.100 B Egg Yolks Vanilla Essence Caster Sugar 2 12 0.5 10 0.160 0.005 0.100 C Cake flour Corn flour 6 5 0.060 0.050 Total 1.475 Costing Method: Place milk into a saucepan with sugar. Bring to the boil. Whisk egg-yolk with sugar and add sifted “C” Add half of the boiling milk into the flour mix whilst stirring. Place all the flour-mix back into the remainder of the boiling milk and bring back to the boil, until it thickens. Strain crème patisserie through a strainer, sprinkle with caster sugar and plastic wrap, to prevent a crust from forming. Note: In some formulae for the crème patisserie cornflour is replaced with custard powder. Custard powder is cornflour with yellow food colour and vanilla flavour, usually VANILLIN. 72 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Appendices: Recipes Yeasted Coffee Cakes Sweet Yeast products are made with a medium density yeast dough, which is composed of the yeast dough, fillings and/or toppings, which are sometimes baked. They are usually served for afternoon teas or breakfast. Fillings: Custard, Buttercreams, Gelatine based Creams, Nuts, Fruit and Sweet Cheeses. Toppings: Fruit, Nuts, Crumbles, Apricot Jam, Fondant and Chocolate. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 73 Appendices: Recipes Bohemian Cake Group Ingredients A Baker’s Flour Yeast, compressed Eggs Sugar Milk Salt Lemon, Vanilla Method: 30 x 60 gm Bohemian Cakes Mix "A" into a clear, well developed dough Scale off: 60 gm pieces Hand up: Round Roll out to 3 mm thick discs Brush with water Pipe 25 gm of each filling onto base Sprinkle with butter crumble Proof – 32ºC 80% RH Bake at 200ºC until golden brown in colour Remove from oven, place onto cooling wires Dust with icing sugar when cold. 74 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods % Weight 100 7 10 8 46 2 To taste 1.000 0.070 0.100 0.080 0.460 0.020 To taste Total 1.830 Costing Appendices: Recipes Streuselkuchen 2 x GN Trays Group Ingredients % Weight A Bakers Flour Yeast, compressed Sugar Water 25 6 3 26 0.280 0.070 0.035 0.300 B Bakers Flour Butter, soft Milk Powder Sugar Lemon Zest Egg Salt 75 21 2.5 10 20 1 0.845 0.240 0.030 0.115 #2 0.220 0.001 Total 2.152 Costing Method: Mix "A" and let stand until doubled in size FDT 28ºC Add "B" to sponge and mix until developed Divide in half and mould round After resting time, roll out to tray size and place dough carefully into tray Spread filling onto dough piece Top with streusels Proof – 32ºC Bake at 210ºC / 20 – 25 minutes until golden brown in colour Remove from oven, place onto a cooling wires When cold dust with icing sugar. 80% RH, 1\2 proof © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 75 Appendices: Recipes Cream Cheese Topping (Yields 1 slice) Group Ingredients A Milk Sugar Cornflour Cream Cheese, softened Rum Lemon Zest and Juice % Weight 100 36 12 100 8 1.000 0.360 0.120 1.000 0.080 #2 Total 2.600 % Weight 50 50 100 To taste 0.500 0.500 1.000 To taste Total 2.000 Costing Method: Disperse a little milk with the cornflour Bring remaining milk and sugar to the boil Thicken with cornflour Cool and stir in cheese and flavouring. Streusel Topping (Yields 1 slice) Group Ingredients A Castor Sugar Cake Margarine Bakers Flour Salt, Vanilla, Lemon Method: Cream sugar and margarine, add flavours Add flour Rub through a coarse sieve and refrigerate Place onto Cream cheese mixture. Other yeasted cakes A variety of other cakes can be produced, simply by changing the filling. Fruit, Nut or Seed or other fillings are very suitable. The Buttercake (Butter Kuchen) is very popular and easy to make. The same basic recipe for Streuselkuchen is used, proofed to 2/3 and finished with a butter(4:1), vanilla and sugar mixture. Prior to baking it is sprinkled with almonds and usually consumed a short time after baking. 76 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods $ Appendices: Recipes Curd Cheese Filling (Filling 1) Group Ingredients A Curd Cheese Cornflour Eggs Sugar Butter, melted Salt Lemon, Vanilla % Weight 100 606 8.3 5.8 8.3 0.8 To taste 1.000 0.066 0.083 0.058 0.083 0.008 To taste Total 1.298 % Weight 142 57 17 To taste 100 1.420 0.057 0.017 To taste 1.000 Total 2.494 Costing Method: Blend ingredients together. Sour Cherry Filling (Filling 2) Group Ingredients A Cherry Juice Sugar Custard Powder Cinnamon Sour Cherries Costing Method: Calculate ratio for fillings Boil cherry juice Mix sugar, custard powder and cinnamon with a little water and pour into boiling juice Re-boil while stirring, remove from heat and fold in the cherries. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 77 Appendices: Recipes Poppyseed Filling: (Filling 3) Group Ingredients A Poppyseeds, crushed Milk Sugar Butter Egg Marzipan Cake Crumbs, sweet Cinnamon Method: Boil milk and stir in poppy seeds Mix marzipan with butter and eggs Add remaining ingredients and blend together. 78 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods % Weight 100 60 80 30 40 40 40 1.000 0.600 0.800 0.300 0.400 0.400 0.400 to taste Total 3.900 Costing Appendices: Recipes Continental Rounds Group Ingredients % Weight A Baker’s Flour Yeast, dried Salt Sugar Improver Shortening ( Merita ) Milk Powder Dry Gluten 100 3 1 7 MRU 4 3 3 1.000 0.030 0.010 0.070 0.010 0.040 0.030 0.030 B Water +/-48 0.480 Total 1.690 Calculate sufficient dough to produce 3 x 450 gm rounds Mix "A", Mix "B" Add "B" into "A" and mix into a clear, well developed dough FDT 28ºC, Method: A.D.D. Scale off Hand Up – as appropriate Intermediate proof for 5 mins (covered) Final mould: Roll each dough piece into a rectangle (1 cm thick ) Spread Hazelnut filling onto it and roll it up. Seal with water Join ends together and cut lengthwise 3/4 through the dough Place into 22 cm cake hoop, which has been lined with silicon paper Proof 30 – 35ºC 80% RH, to 3/4 proof Bake at 200ºC until golden brown in colour Remove from oven, place onto a cooling wire When cold, decorate with fondant. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Costing 79 Appendices: Recipes Deep fried Yeast Products These are products like the American Donut or the German Berliner Pancakes, which are made with plain sweet yeast bun dough and deep fried. After initial cooling there are several ways of finishing the product, either with apricot jam, fondant, water icing or icing sugar. Fillings may be applied prior to decorating. 80 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Appendices: Recipes Yeast Raised Donuts Group Ingredients % Weight A Baker’s Flour Salt Sugar Bread Improver Yeast, compressed Soya Flour Milk Powder 100 1 10 MRU 8 1 1 1.000 0.010 0.100 0.010 0.080 0.010 0.010 B Bun Shortening 10 0.100 C Water Lemon 55 0.550 As required Total 1.890 Costing Method Mix "A". Add "C" and mix clear Add "B" Rest for 15 min, covered FDT 26ºC Scale off: 60 gm Donuts Mould to shape as instructed Place onto greased tray Proof ½ proof Proof – 35ºC 65% RH Deep-fry at 170ºC until golden brown in colour Place onto a cooling wire. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 81 Appendices: Recipes Finish for various donuts Cinnamon sugar Glaze with boiled apricot jam and fondant Pipe a rosette of fresh cream and decorate with fresh fruit. Dust with icing sugar prior to serving. Berliner Pancakes Donuts Roll in Pipe a little raspberry jam into centre and finish with either: Rolled in A1 sugar Glazed with apricot jam and white fondant Dusted with Icing Sugar. 82 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Appendices: Troubleshooting chart Appendices:Troubleshooting chart Yeast Raised Donut Product fault Problem Remedy Large Blister or Air Pocket Proofed too dry Increase relative humidity Improper dough temperature Check and correct water temperature Underproofed Increase proofing time. Dough too young Allow longer fermentation Proofer has too much moisture Reduce humidity Insufficient Drying Allow longer floor time Frying temperature too low Calibrate and adjust Dough too old Handle 2nd and 3rd cuts sooner Shortening breakdown or dirty Filter or replace Over-proofing Decrease proofing time Over-fermented Reduce fermentation time Proofer has too much moisture Reduce humidity Frying temperature too high Calibrate and adjust Dough too young Allow longer fermentation Shortening breakdown or dirty Filter or replace Frying time too long Check frying time. (do not fry by colour) Frying temperature too low. Calibrate and adjust. Dough too old. Handle 2nd and 3rd cuts Over-fermented. Reduce fermentation time Excessive scrap added to dough Add 10% maximum Frying time too short Check frying time. (do not fry by colour) Excessive Shortening Absorption Crust Colour too Dark. Crust Colour too Light © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 83 Appendices: Troubleshooting chart Product fault Problem Remedy Dough takes too long To rise in bowl Dough temperature too low Adjust water temperature Not enough yeast Bad yeast Production Room too cold Dough rises too fast Dough mixed too warm Adjust water temperature Too much yeast Dough or Donut tastes sour Dough too old Handle 2nd or 3rd cut sooner Shortening breakdown or dirty Filter or replace Too much yeast Reduce fermentation time Over fermented Donuts Balling Excessive Spreading 84 Excessive scrap added to dough Add 10 % maximum Dry proof Increase humidity Under proof Increase proofing time Improper shrinking Thoroughly shrink on bench or adjust rollers Proofer has too much moisture Reduce humidity Mix is too wet Reduce water in mix © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Appendices: External faults in bread and their causes Appendices: External faults in bread and their causes Possible Causes Lack of Volume Dough too tight, especially in the case of tin bread X Dough chilled during fermentation X Excessiv e Volume Lack of Colour X Dough skimming during proving owing to dough humidity too low X X Oven temperature too low X Oven temperature too high Over ripe dough Shelled Top Crust X Dough temperature too high Excessive proof Excessive colour on crust X X Soft moulding X X Too little yeast for the system employed X Too much salt X Too low in maltose figure X Too little salt X X X Too high maltose figure X Too little proof X Under ripe dough X X Flour dark or offal X X Flour weak X X Flour very strong X Flour ‘short’ due to overheated wheat or over treatment X X blistered © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 85 Appendices: External faults in bread and their causes 86 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Appendices: External faults in bread and their causes Appendices: Internal faults in bread and their causes Possible Causes Coarse Texture Dough too slack x Dough temperature too high Crumbly Bread Streaky Crumb x x Dough scraps from machines x Excessive top heat in oven x Flours insufficiently blended x Flash heat in the oven x Grease from divider x Incorrect mixing (ingredients) x Incorrect moulding x x Incorrect bashing of cottage loaves x x x Over ripe dough x x x Skinning of dough before baking Too high matose figure, especially if excessive steam in oven x x Flour not sifted Too much proof Dark Crumb x Dough not properly mixed Oven temperature too low causing excessive proof Holes in Crumb x x x x x x x x Too low matose figure in the flour x Too much dusting flour x Too little proof x Excessive grease in moulder x © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 87 Appendices: External faults in bread and their causes 88 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Recommended reading Recommended reading Bailey, Adrian & Ortiz, Elisabeth Lambert; 2003; The book of ingredients, Michael Joseph DiMuzio, Daniel; 2009; Bread Baking: An Artisan's Perspective; Wiley Figoni, Paula; 2004; How baking works: Exploring the fundamentals of baking science; John Wiley and Sons Inc Forkish, Ken; 2012; Flour Water Salt Yeast: The Fundamentals of Artisan Bread and Pizza; Ten Speed Press Hadjiandreou, Emmanuel; 2011; How to Make Bread; Ryland Peters & Small Hamelman, Jeffrey; 2012; Bread: A Baker's Book of Techniques and Recipes; Wiley Igoe, Robert S; 2011 (5th edition); Dictionary of food ingredients; Springer Keller, Thomas; 2012; Bouchon Bakery; Artisan Mitchell, Karen; 2013; The Model Bakery Cookbook; Chronicle Books Morgan, Diane; 2005; Pizza: More than 60 Recipes for Delicious Homemade Pizza; Chronicle Books Peterson, James; 2009; Baking; Ten Speed Press Reinhart, Peter; 2001; The Bread Baker's Apprentice: Mastering the Art of Extraordinary Bread; Ten Speed Press Wood, Ed; 2011; Classic Sourdoughs; Ten Speed Press © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 89 Recommended reading 90 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Presentation of written work Presentation of written work 1. Introduction It is important for students to present carefully prepared written work. Written presentation in industry must be professional in appearance and accurate in content. If students develop good writing skills whilst studying, they are able to easily transfer those skills to the workplace. 2. Style Students should write in a style that is simple and concise. Short sentences and paragraphs are easier to read and understand. It helps to write a plan and at least one draft of the written work so that the final product will be well organized. The points presented will then follow a logical sequence and be relevant. Students should frequently refer to the question asked, to keep ‘on track’. Teachers recognize and are critical of work that does not answer the question, or is ‘padded’ with irrelevant material. In summary, remember to: Plan ahead Be clear and concise Answer the question Proofread the final draft. 3. Presenting Written Work Types of written work Students may be asked to write: Short and long reports Essays Records of interviews Questionnaires Business letters Resumes. Format All written work should be presented on A4 paper, single-sided with a left-hand margin. If work is word-processed, one-and-a-half or double spacing should be used. Handwritten work must be legible and should also be well spaced to allow for ease of reading. New paragraphs should not be indented but should be separated by a space. Pages must be numbered. If headings are also to be numbered, students should use a logical and sequential system of numbering. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 91 Presentation of written work Cover Sheet All written work should be submitted with a cover sheet stapled to the front that contains: The student’s name and student number The name of the class/unit The due date of the work The title of the work The teacher’s name A signed declaration that the work does not involve plagiarism. Keeping a Copy Students must keep a copy of the written work in case it is lost. This rarely happens but it can be disastrous if a copy has not been kept. Inclusive language This means language that includes every section of the population. For instance, if a student were to write ‘A nurse is responsible for the patients in her care at all times’ it would be implying that all nurses are female and would be excluding male nurses. Examples of appropriate language are shown on the right: Mankind Humankind Barman/maid Bar attendant Host/hostess Host Waiter/waitress Waiter or waiting staff 92 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Trainee evaluation sheet Trainee evaluation sheet Prepare and produce yeast goods The following statements are about the competency you have just completed. Please tick the appropriate box Agree Don’t Know Do Not Agree Does Not Apply There was too much in this competency to cover without rushing. Most of the competency seemed relevant to me. The competency was at the right level for me. I got enough help from my trainer. The amount of activities was sufficient. The competency allowed me to use my own initiative. My training was well-organized. My trainer had time to answer my questions. I understood how I was going to be assessed. I was given enough time to practice. My trainer feedback was useful. Enough equipment was available and it worked well. The activities were too hard for me. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 93 Trainee evaluation sheet The best things about this unit were: ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ The worst things about this unit were: ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ The things you should change in this unit are: ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ ___________________________________________________________________ 94 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods Trainee Self-Assessment Checklist Trainee Self-Assessment Checklist As an indicator to your Trainer/Assessor of your readiness for assessment in this unit please complete the following and hand to your Trainer/Assessor. Prepare and produce yeast goods Yes No* Element 1: Prepare and bake yeast goods 1.1 Select required commodities according to recipe and production requirements 1.2 Prepare a variety of yeast goods to desired product characteristics 1.3 Produce a variety of yeast goods according to standard recipes and enterprise standards 1.4 Use appropriate equipment to prepare and bake yeast goods 1.5 Use correct techniques to produce yeast goods to enterprise standards 1.6 Bake yeast goods to enterprise requirements and standards 1.7 Select correct oven conditions for baking yeast goods Element 2: Decorate and present/display yeast goods 2.1 Prepare a variety of fillings and coating/icing and decorations for yeast goods 2.2 Decorate yeast goods using fillings and coating/icing and decorations according to standard recipes and/or enterprise standards and/or customer requests 2.3 Present/display yeast goods to enterprise standards using appropriate service equipment Element 3: Store yeast goods 3.1 Store at correct temperature and conditions of storage 3.2 Maintain maximum eating quality, appearance and freshness Statement by Trainee: I believe I am ready to be assessed on the following as indicated above: Signed: _____________________________ Date: ______ / ______ / ______ Note: For all boxes where a No* is ticked, please provide details of the extra steps or work you need to do to become ready for assessment. © ASEAN 2013 Trainee Manual Prepare and produce yeast goods 95 Trainee Self-Assessment Checklist 96 © ASEAN 2013 Trainee Manual Prepare and produce yeast goods