Systems Design: Job-Order Costing Chapter Three McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-2 Learning Objective 1 Distinguish between process costing and joborder costing and identify companies that would use each costing method. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-3 Types of Product Costing Systems Process Costing Job-order Costing A company produces many units of a single product. One unit of product is indistinguishable from other units of product. The identical nature of each unit of product enables assigning the same average cost per unit. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-4 Types of Product Costing Systems Process Costing Job-order Costing Many different products are produced each period. Products are manufactured to order. The unique nature of each order requires tracing or allocating costs to each job, and maintaining cost records for each job. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-5 Learning Objective 2 Identify the documents used in a job-order costing system. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-6 Measuring Direct Materials Cost Will E. Delite McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-7 Measuring Direct Materials Cost McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-8 Measuring Direct Labor Costs McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-9 Job-Order Cost Accounting McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-10 Learning Objective 3 Compute predetermined overhead rates and explain why estimated overhead costs (rather than actual overhead costs) are used in the costing process. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-11 Why Use an Allocation Base? Manufacturing overhead is applied to jobs that are in process. An allocation base, such as direct labor hours, direct labor dollars, or machine hours, is used to assign manufacturing overhead to individual jobs. We use an allocation base because: 1. It is impossible or difficult to trace overhead costs to particular jobs. 2. Manufacturing overhead consists of many different items ranging from the grease used in machines to production manager’s salary. 3. Many types of manufacturing overhead costs are fixed even though output fluctuates during the period. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-12 Manufacturing Overhead Application The predetermined overhead rate (POHR) used to apply overhead to jobs is determined before the period begins. POHR = Estimated total manufacturing overhead cost for the coming period Estimated total units in the allocation base for the coming period Ideally, the allocation base is a cost driver that causes overhead. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-13 The Need for a POHR Using a predetermined rate makes it possible to estimate total job costs sooner. $ Actual overhead for the period is not known until the end of the period. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-14 Application of Manufacturing Overhead Based on estimates, and determined before the period begins. Overhead applied = POHR × Actual activity Actual amount of the allocation based upon the actual level of activity. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-15 Overhead Application Rate POHR = POHR = Estimated total manufacturing overhead cost for the coming period Estimated total units in the allocation base for the coming period $640,000 160,000 direct labor hours (DLH) POHR = $4.00 per DLH For each direct labor hour worked on a particular job, $4.00 of factory overhead will be applied to that job. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-16 Job-Order Cost Accounting McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-17 Job-Order Cost Accounting McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-18 Learning Objective 4 Understand the flow of costs in a job-order costing system and prepare appropriate journal entries to record costs. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. Job-Order Costing Document Flow Summary 3-19 A sales order is the basis of issuing a production order. McGraw-Hill/Irwin A production order initiates work on a job. Copyright © 2008, The McGraw-Hill Companies, Inc. 3-20 Job-Order Costing Document Flow Summary Materials used may be either direct or indirect. Direct materials Job Cost Sheets Materials Requisition Indirect materials McGraw-Hill/Irwin Manufacturing Overhead Account Copyright © 2008, The McGraw-Hill Companies, Inc. 3-21 Job-Order Costing Document Flow Summary An employee’s time may be either direct or indirect. Direct Labor Job Cost Sheets Employee Time Ticket Indirect Labor McGraw-Hill/Irwin Manufacturing Overhead Account Copyright © 2008, The McGraw-Hill Companies, Inc. 3-22 Job-Order Costing Document Flow Summary Employee Time Ticket Other Actual OH Charges Materials Requisition McGraw-Hill/Irwin Indirect Labor Manufacturing Applied Overhead Overhead Account Job Cost Sheets Indirect Material Copyright © 2008, The McGraw-Hill Companies, Inc. 3-23 Learning Objectives 4 & 7 Understand the flow of costs in a job-order costing system and prepare appropriate journal entries to record costs. Use T-accounts to show the flow of costs in a job-order costing system. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-24 The Purchase and Issue of Raw Materials Raw Materials Material Direct Purchases Materials Indirect Materials Work in Process (Job Cost Sheet) Direct Materials Mfg. Overhead Actual Applied Indirect Materials McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-25 The Recording of Labor Costs Salaries and Wages Payable Direct Labor Indirect Labor Work in Process (Job Cost Sheet) Direct Materials Direct Labor Mfg. Overhead Actual Indirect Materials Indirect Labor McGraw-Hill/Irwin Applied Copyright © 2008, The McGraw-Hill Companies, Inc. 3-26 Recording Actual Manufacturing Overhead Salaries and Wages Payable Direct Labor Indirect Labor Work in Process (Job Cost Sheet) Direct Materials Direct Labor Mfg. Overhead Actual Applied Indirect Materials Indirect Labor Other Overhead McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-27 Learning Objective 5 Apply overhead cost to Work in Process using a predetermined overhead rate. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-28 Applying Manufacturing Overhead Salaries and Wages Payable Direct Labor Indirect Labor Mfg. Overhead Actual Applied Indirect Materials Overhead Indirect Applied to Labor Work in Other Process Overhead McGraw-Hill/Irwin Work in Process (Job Cost Sheet) Direct Materials Direct Labor Overhead Applied If actual and applied manufacturing overhead are not equal, a year-end adjustment is required. Copyright © 2008, The McGraw-Hill Companies, Inc. 3-29 Accounting for Nonmanufacturing Cost Nonmanufacturing costs are not assigned to individual jobs; rather they are expensed in the period incurred. Examples: 1. Salary expense of employees who work in a marketing, selling, or administrative capacity. 2. Advertising expenses are expensed in the period incurred. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-30 Learning Objective 6 Prepare schedules of cost of goods manufactured and cost of goods sold. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-31 Transferring Completed Units Work in Process (Job Cost Sheet) Direct Materials Direct Labor Overhead Applied McGraw-Hill/Irwin Finished Goods Cost of Goods Mfd. Cost of Goods Mfd. Copyright © 2008, The McGraw-Hill Companies, Inc. 3-32 Transferring Units Sold When finished goods are sold, two entries are required: (1) to record the sale, and (2) to record COGS and reduce Finished Goods. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-33 Learning Objective 8 Compute underapplied or overapplied overhead cost and prepare the journal entry to close the balance in Manufacturing Overhead to the appropriate accounts. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-34 Problems of Overhead Application The difference between the overhead cost applied to Work in Process and the actual overhead costs of a period is referred to as either underapplied or overapplied overhead. Underapplied overhead exists when the amount of overhead applied to jobs during the period using the predetermined overhead rate is less than the total amount of overhead actually incurred during the period. McGraw-Hill/Irwin Overapplied overhead exists when the amount of overhead applied to jobs during the period using the predetermined overhead rate is greater than the total amount of overhead actually incurred during the period. Copyright © 2008, The McGraw-Hill Companies, Inc. 3-35 Overhead Application Example PearCo’s actual overhead for the year was $650,000 with a total of 170,000 direct labor hours worked on jobs. How much total overhead was applied to PearCo’s jobs during the year? Use PearCo’s predetermined overhead rate of $4.00 per direct labor hour. Overhead Applied During the Period Applied Overhead = POHR × Actual Direct Labor Hours Applied Overhead = $4.00 per DLH × 170,000 DLH = $680,000 McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-36 Disposition of Under- or Overapplied Overhead PearCo’s Method $30,000 may be allocated to these accounts. $30,000 may be closed directly to cost of goods sold. OR Work in Process Finished Goods Cost of Goods Sold McGraw-Hill/Irwin Cost of Goods Sold Copyright © 2008, The McGraw-Hill Companies, Inc. 3-37 Disposition of Under- or Overapplied Overhead PearCo’s Cost of Goods Sold Actual Overhead overhead applied costs to jobs Unadjusted Balance $30,000 Adjusted Balance McGraw-Hill/Irwin PearCo’s Mfg. Overhead $650,000 $30,000 $680,000 $30,000 overapplied Copyright © 2008, The McGraw-Hill Companies, Inc. 3-38 Overapplied and Underapplied Manufacturing Overhead - Summary PearCo’s Method If Manufacturing Overhead is . . . UNDERAPPLIED Alternative 1 Close to Cost of Goods Sold Alternative 2 INCREASE Cost of Goods Sold INCREASE Work in Process Finished Goods Cost of Goods Sold DECREASE Cost of Goods Sold DECREASE Work in Process Finished Goods Cost of Goods Sold (Applied OH is less than actual OH) OVERAPPLIED (Applied OH is greater than actual OH) McGraw-Hill/Irwin Allocation Copyright © 2008, The McGraw-Hill Companies, Inc. 3-39 Multiple Predetermined Overhead Rates To this point, we have assumed that there is a single predetermined overhead rate called a plantwide overhead rate. Large companies often use multiple predetermined overhead rates. McGraw-Hill/Irwin May be more complex but . . . May be more accurate because it reflects differences across departments. Copyright © 2008, The McGraw-Hill Companies, Inc. 3-40 Job-Order Costing in Service Companies Job-order costing is used in many different types of service companies. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-41 The Use of Information Technology Technology plays an important part in many job-order cost systems. When combined with Electronic Data Interchange (EDI) or a webbased programming language called Extensible Markup Language (XML), bar coding eliminates the inefficiencies and inaccuracies associated with manual clerical processes. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. The Predetermined Overhead Rate & Capacity Appendix 3A McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-43 Learning Objective 9 (Appendix 3A) Understand the implications of basing the predetermined overhead rate on activity at capacity rather than on estimated activity for the period. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-44 Predetermined Overhead Rate and Capacity Calculating predetermined overhead rates using an estimated, or budgeted amount of the allocation base has been criticized because: 1. Basing the predetermined overhead rate upon budgeted activity results in product costs that fluctuate depending upon the activity level. 2. Calculating predetermined rates based upon budgeted activity charges products for costs that they do not use. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-45 An Example Equipment is leased for $100,000 per year. Running at full capacity, 50,000 units may be produced. The company estimates that 40,000 units will be produced and sold next year. What is the predetermined overhead rate? McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-46 An Example Equipment is leased for $100,000 per year. Running at full capacity, 50,000 units may be produced. The company estimates that 40,000 units will be produced and sold next year. What is the predetermined overhead rate? McGraw-Hill/Irwin Traditional = Method $100,000 40,000 = $2.50 per unit Capacity Method $100,000 50,000 = $2.00 per unit = Copyright © 2008, The McGraw-Hill Companies, Inc. 3-47 Quick Check When capacity is used in the denominator of the predetermined rate, what happens to the predetermined overhead rate as estimated activity decreases? a. The predetermined overhead rate goes up when activity goes down. b. The predetermined overhead rate stays the same; it is not affected by changes in activity. c. The predetermined overhead rate goes down when activity goes down. McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc. 3-48 Income Statement Preparation Actual volume Selling price Variable production cost Fixed manufacturing overhead Capacity Predetermined overhead rate Fixed selling and admin. expense Revenue Cost of goods sold Gross margin Cost of idle capacity Selling and admin. expense Net operating income McGraw-Hill/Irwin 40,000 $40.00 $24.00 $100,000 50,000 $2.00 $500,000 cases per case per case per year cases per case per year $ 1,600,000 1,040,000 560,000 20,000 500,000 $ 40,000 Copyright © 2008, The McGraw-Hill Companies, Inc. 3-49 Income Statement Preparation Actual volume Selling price Variable production cost Fixed manufacturing overhead Capacity Predetermined overhead rate Fixed selling and admin. expense Revenue Cost of goods sold Gross margin Cost of idle capacity Selling and admin. expense Net operating income McGraw-Hill/Irwin 40,000 $40.00 $24.00 $100,000 40,000 $2.50 $500,000 cases per case per case per year cases per case per year $ 1,600,000 1,060,000 540,000 500,000 $ 40,000 Copyright © 2008, The McGraw-Hill Companies, Inc. 3-50 End of Chapter 3 McGraw-Hill/Irwin Copyright © 2008, The McGraw-Hill Companies, Inc.