Lecture 3.0 Structural Defects Mechanical Properties of Solids Defects in Crystal Structure Vacancy, Interstitial, Impurity Schottky Defect Frenkel Defect Dislocations – edge dislocation, line, screw Grain Boundary Substitutional Impurities Interstitial Impurities Self Interstitial Vacancy Xv~ exp(-Hv/kBT) Vacancy Equilibrium Xv~ exp(-Hv/kBT) Defect Equilibrium Sc= kBln gc(E) Sb= kBln Wb Ss= kBln Ws Entropy dFc = dE-TdSc-TdSs, the change in free energy dFc ~ 6 nearest neighbour bond energies (since break on average 1/2 the bonds in the surface) Wb=(N+n)!/(N!n!) ~(N+n+1)/(n+1) ~(N+n)/n (If one vacancy added) dSb=kBln((N+n)/n) For large crystals dSs<<dSb \ \n ~ N exp –dFc/kBT Ionic Crystals Shottky Defect Frenkel Defect Edge Dislocation Grain Boundaries Mechanical Properties of Solids Elastic deformation – reversible • Young’s Modulus • Shear Modulus • Bulk Modulus Plastic Deformation – irreversible • change in shape of grains Rupture/Fracture Modulii Shear Young’s Bulk Mechanical Properties Stress, xx= Fxx/A Shear Stress, xy= Fxy/A Compression Volume Strain = V/Vo Brittle Fracture Yield Stress – yield ~Y/10 – yield~G/6 (theory-all atoms to move together) Strain, =x/xo Shear Strain, =y/xo – stress leads to crack – stress concentration at crack tip =2(l/r) – Vcrack= Vsound Effect of Structure on Mechanical Properties Elasticity Plastic Deformation Fracture Stress Plastic Deformation Fracture Strain Elastic Deformation Pulling on a wire decreases its diameter – Y(or E)= (F/A)/(l/lo) – l/lo= -l/Ro Poisson’s Ratio, 0.5 (liquid case=0.5) Young’s Modulus Shear Modulus – G=/= Y/(2(1+)) Bulk Modulus • K=-P/(V/Vo) • K=Y/(3(1-2)) Microscopic Elastic Deformation Repulsion FC Force Interatomic Forces FT =Tensile Force FC=Compressive Force Note F=d(Energy)/dr ao r 0 FT Attraction Plastic Deformation Single Crystal – by slip on slip planes A cos cos cos a / cos Yielding o yield (cos cos ) max o yield shear stress G / 30 Shear Stress Deformation of Whiskers Without Defects Rupture With Defects generated by high stress Poly Crystalline Copper Dislocation Motion due to Shear Slip Systems in Metals Crystal Structure Slip Planes Slip Directions fcc bcc {111} {110} {211} {321} {0001} {10-10} {10-11} <1-10> <-111> <-111> <-111> <11-20> <11-20> <11-20> hcp Number of Slip Systems 12 12 12 24 3 3 6 Examples Al, Cu, Ni Fe,Ta,W Be, Mg, Zn,Ti, Zr, Re Plastic Deformation Ao Poly Crystals – by grain boundaries – by slip on slip planes yield o k d d grain size Ai li Ao lo – Engineering Stress, Ao – True Stress, Ai Ai Movement at Edge Dislocation Slip Plane is the plane on which the dislocation glides Slip plane is defined by BV and I Plastic Deformation -Polycrystalline sample Many slip planes – large amount of slip (elongation) Strain hardening – Increased difficulty of dislocation motion due to dislocation density – Shear Stress to Maintain plastic flow, =o+Gb • dislocation density, Strain Hardening Strain Hardening/Work Hardening Dislocation Movement forms dislocation loops – New dislocations created by dislocation movement Critical shear stress that will activate a dislocation source c~2Gb/l – G=Shear Modulus – b=Burgers Vector – l=length of dislocation segment Depends on Grain Size Burger’s VectorDislocations are characterised by their Burger's vectors. These represent the 'failure closure' in a Burger's circuit in imperfect (top) and perfect (bottom) crystal. BV Perpendicular to Dislocation BV parallel to Dislocation Solution Hardening (Alloying) Solid Solutions • Solute atoms segregate to dislocations = reduces dislocation mobility • higher required to move dislocation – Solute Properties • larger cation size=large lattice strain • large effective elastic modulus, Y Multi-phase alloys - Volume fraction rule Precipitation Hardening Fine dispersion of heterogeneity • impede dislocation motion – c~2Gb/ • is the distance between particles – Particle Properties • very small and well dispersed • Hard particles/ soft metal matrix Methods to Produce – Oxidation of a metal – Add Fibers - Fiber Composites Cracking vs Plastic Deformation Brittle • Poor dislocation motion • stress needed to initiate a crack is low • good dislocation motion • stress needed to initiate slip is low – Ionic Solids – Metals • disrupt charges • electrons free to move – Covalent Solids • disrupt bonds – Amorphous solids • no dislocations Ductile Depends on T and P – ductile at high T (and P)