Gas Management Systems Medical gases O2 1. 2. 3. 4. 5. 6. 2 N2O (Nitrous oxide ) Compressed air (5 bar) Vacuum AGSS Compressed air (8 bar) or Nitrogen CO2 O2, and medical compressed air (5 bar) used for life support and respiratory therapy. N2O is an analgesic gas used in anesthesia machine. Vacuum (technically not gas), negative pressure to take out the expired air. AGSS (Anesthesia Gas Scavenging System), to take out N2O and filter it before being outdoors. Compressed air (8 bar) or Nitrogen, to operate pneumatic surgical tools. CO2 used for insufflations. Medical Gas pipeline system • A pipeline system is a system that includes: – The pipeline network, – The control unit and – The terminal units where the medical gases or anesthetic gas scavenging disposal systems may be required. 3 PIPED DISTRIBUTION SYSTEM THREE Classes Of Pipeline Systems : • Main Lines • Risers • Branch (Lateral) Lines 4 MAIN LINES RISER LINES BRANCH OR LATERAL LINES 5 Material Special copper pipes are used as copper has many good qualities: •Corrosion resistance •Neutral with respect to medical gases •Ease of handling (combining technique and installation •Great operational safety and durability 6 Medical gas pipeline components • • • • • • • • 7 Air compressor Vacuum systems Medical gas outlets Alarms Manifolds Zone valves & Zone valves boxes Wall and floor mounting systems Rails for flexible equipment movement and utilize floor space Medical gas pipeline diagram 8 Oxygen Supplying System • Oxygen may be supplied as follows: 1. Gas in cylinders 2. Cryogenic liquid in mobile vessels or stationary vessels 9 1. Gas in Cylinders • A cylinder manifold system shall have two banks (groups) of cylinders or cylinder bundles • The banks alternately supply the pipeline, • Each bank having its cylinders connected to a common header with a separate manifold pressure regulator. • The secondary bank comes into operation automatically when content of the primary bank becomes exhausted. 10 11 2. Cryogenic liquid Systems • Cryogenic tanks systems hold liquefied cryogenic gases (oxygen, nitrogen, argon, hydrogen or helium) and dispense these gases in the form of a liquid or gas as required by the customer. • Cryogenic tanks pressure vessels manufactured with an inner and outer vessel to hold cryogenic liquefied gases that have condensation points less than -150 ºC. 12 Cryogenic Tank Oxygen system components 1. Pressure regulators 2. Pressure relief valve 13 1. Pressure Regulators There are two types of regulators – – Operating pressure regulator: there are two operating regulators; one on every bank manifold Line pressure regulator • • 14 There are one or two line regulators on every manifold. Function: to maintain a constant pressure at maximum flow rate of the system. 2. Pressure Relief Valve • Pressure relief valves are installed downstream of all pressure regulators • Valves set at no more than 50% above the pressure regulator setting. • Function: Fully relieving the pressure at the set point in case failure of regulator. • All pressure relief valves have piping connections to allow release of to outside facility. 15 16 17 18 19 20 21 22 23 24 25 Medical Compressed Air • The supply system may be: 1. An air compressor system, 2. A proportioning system, and 3. A cylinder supply system. • The following diagram describes the system in details. 26 1. Compressors • Compressed air is provided by 2 air compressors in 1+1 backup system. • Either reciprocating or screw type air compressors are used • Compressor has to be oil free. 27 Medical Compressed Air 28 1 – Air compressor (reciprocating or screw type) 6 – Pre-filter 11 – CO catalyst 2 – Automatic drain 7 – Oil filter 12 – Sterile filter 3 – Safety relief valve 8 – Air dryer 13 – Dew point analyzer 4 – Pressure gauge 9 – Dust filter 14 – Automatic drain 5 – Compressed air tank (receiver) 10 – Activated carbon Duplex filter 29 30 31 Duplex filter (special Considerations) • Air intakes should be located high enough in receiver to eliminate intake of particles of dust, smoke, dirt, and water. • A double filtering line consisting, each, of air line ultra high efficiency filter and activated carbon filter normally used to remove particles as small as 0.01 micron with efficiency of 99.999%. • The pressure drop across the carbon filter is often an indication of when the filter should be replaced. 32 Vacuum System • Vacuum systems commonly utilize three pumping devices: the rotating mechanical pump, diffusion pump and cold trap. • In addition to other system components, such as valves and baffles (control the action of pumps). 33 Mechanical Pump Rotating pumps have large gas handling capacities, but cannot achieve high vacuum (resulting pressure about 10-2 torr. Mechanical pumps remove the bulk "rough" of the air from a system which is initially at atmospheric pressure, and, once this is accomplished it "backs" the diffusion pump, since a diffusion pump cannot exhaust against atmospheric pressure. 34 Diffusion Pump Reduces system pressure to 10-7 torr A diffusion pump has a maximum pressure against which it can exhaust. The mechanical pump provides this exhaust pressure for the diffusion pump. 35 First stage 36 CLOSED valves (dark) and OPEN valves (light). The regions with a darker shade are at a higher pressure. Second stage 37 CLOSED valves (dark) and OPEN valves (light). The regions with a darker shade are at a higher pressure. Third stage 38 CLOSED valves (dark) and OPEN valves (light). The regions with a darker shade are at a higher pressure. Distribution Systems for Medical Gases Distribution systems are used for internal clinic transfer of medical gases and vacuum from the plants to the terminal units. Special copper pipes are used as copper has many good qualities: • Corrosion resistance • Neutral with respect to medical gases • Bactericidal and fungicidal effects • Ease of handling (combining technique and installation • Great operational safety and durability 39 Terminal Units Terminal units permit the supply of medical equipment with medical gases and vacuum from the central gas supply system. They are suitable for installation in walls, wall lights, energy panel systems and supply units and they can be used in the medical areas. 40 Area Control Unit Area control units serve as a shut-off device as well as control monitor for medical gases and they are integrated in the functional areas of the hospital. 41