Saccharomyces cerevisiae : KBDiSB/Aix 09-07 GG LISBP INSA Toulouse Evoutions in Bio Sciences • • • • • • Ecology Quantitative ecology Physiology, Quantitative biology Systemic Biology Holistic Biology KBDiSB/Aix 09-07 GG LISBP INSA Toulouse Yeast asYeast cell factory Semi Anaerobiosis Anaerobiosis Aerobiosis Baker yeast Yeast extract Flavouring agents Metabolites, ex food additives Recombinant yeast enzyme pharmacentical Waste water treatment Yeast as co productanimal feed KBDiSB/Aix 09-07 GG LISBP INSA Toulouse Ethanol (ETBE) Ethanol solvant chemistry alcoolic beverages MICROBIAL/BIO REACTOR ENGINEERING:A BASIC TOOL FOR KNOWLEDGE IN HOLISTIC BIOLOGY G.Goma,S Guillouet,C Jouve,J L Uribellarea Laboratoire d ingenierie des systémes biologique et des procédés UMR CNRS,INRA,INSA KBDiSB/Aix 09-07 GG LISBP INSA Toulouse Green biotechs White biotechs Red biotechs Agro-food biotechs Intersections on technology and common fields Generic technology Synthetics, pathways Biocatalysis engineering Bioprocessing KBDiSB/Aix 09-07 Basic knowledges Focused on life sciences … engineerig sciences biomathematics physics GG LISBP INSA Toulouse Economy, sociology, ... Microbial Engineering:a part of biotechnologies Find and improve the microorganisms for bio processing Find the conditions of bio processing where the microrganism is economicaly performant A multidisciplinary approach A contraint : find the bottlenecks,eliminate them An obligation:need of handling a complete tool box:from genes to bioproducts and bioprocess KBDiSB/Aix 09-07 GG LISBP INSA Toulouse What kind of technological strategy? • Low tech ? • High tech ? • Right tech for the goal • What are the criteria of production ? • – – – – – – Production of « active agents » Cost ? Invisible technology Relatively safe technology Reproducible protocols simplest as possible Semi speciality « de novo » technology? use of existing tools of production? KBDiSB/Aix 09-07 GG LISBP INSA Toulouse The IB Value Chain Bulk Biofuels H2 Ethanol Agricultural (by)products Biomaterials Sugars Physical treatment and/or enzymes (Micro-)organisms biocatalysis Polylactic acid 1,3 propane diol PHAs Biochemicals Food Ingredients Pharmaceuticals Fine Chemicals Fine KBDiSB/Aix 09-07 GG LISBP INSA Toulouse The steps • Factory and his environment • The reactors ,biorector:biocatalist,srategy • Raw materials and biocatalist,bioreaction engineering • The biocatalist • Global implementation ;find the differents bottleneks and solve the problems • Need a tool box,and combining experimentals datas(strategy?) and simulations KBDiSB/Aix 09-07 GG LISBP INSA Toulouse Take down, Feeds, Substrat(s), air, regulations and controls Si X products:j X KBDiSB/Aix 09-07 GG LISBP INSA Toulouse culture medium, gaz out, biomass, products,,,,,,,,,, Industrial (White) Biotechnology Biofuels Biomaterials Biochemicals Sugars KBDiSB/Aix 09-07 Cell factories GG LISBP INSA Toulouse Gaz in Gaz out:analyse Tank,mixing, température control Measures Régulations control Correction pH, 09-07 KBDiSB/Aix Antifoam GG LISBP INSA Toulouse Dual use of fermentors Instrumentation of a fermentor Use of fermentors RPM Starters milk, silage, … Qair Baker yeast bread Pressure Alcoholic beverages CO2, O2 ? Lactic acid/organic acids (citric) Gas balance Antibiotics OD? Vaccines Ph (controlled) Monoclonal antibodies Temperature Recombinant proteins (or toxin ?) For this 2 controlled parameters, the analysis of the « work » of the control regulator gives informations KBDiSB/Aix 09-07 Waste water treatment Bioleaching GG LISBP INSA Toulouse KBDiSB/Aix 09-07 GG LISBP INSA Toulouse Mixing Réalisation FLUIDIC Mixing Jets KBDiSB/Aix 09-07 GG LISBP INSA Toulouse AERATION : TECHNOLOGIES d’AERATION FERMENTEUR type air-lift ICI, Ltd. factory, Billingham, UK, (Chem. Eng. News, 18-Sep-78) KBDiSB/Aix 09-07 GG LISBP INSA Toulouse Metabolic descriptor • • • • Mass conservation Elemental biologicals reactions Macroscopic kinetics Matrix of reactions combining kinetics and stoechiometry of elemental reaction of metabolic pathways • Combining kinetics observed by on line measurements by robusts sensors evaluation of metabolics fluxes « on line » and nutritionals needs KBDiSB/Aix 09-07 GG LISBP INSA Toulouse • Identification of some bottlenecks implementation of microbial processes Phenomenogical models Behavioural models Structured models and stoechiometric/metabolic descriptors Experimental strategies + 2 NADPH,H CO2 Glucose ATP Glucose6-P Pentose P Sedoheptulose7 P Qe Qresp %pO2 pH Temps Fructose-PNADH,H ATP + ATP GlycerolP glycerol TrioseP O2 CO2 S P X O2 CO2 Erythrose4P + NADH,H ATP Glycerate3P NAD FADH 2 PEP FAD ATP ATP Pyruvate HS-CoA + NADH,H CO2 + ATP CO2 NADPH,H CO2 CO2 Acetyl CoA OAA Qs FadH 2 Succinate GG LISBP INSA Toulouse 1/2 O2 3 H+ Acétate ANABOLISME Malate + NADH,H Fumarate 1/2 O2 H 02 + 2 +H HS-CoA ATP + ATP NADPH,H Citrate IsoCitrate CO NADH,H + 2 SH-CoA aKglu Suc-CoA GTP CO2 SH-CoA + NADH,H KBDiSB/Aix 09-07 + H 0 + 4 +H NADH,H 2 + NADPH,H CO2 Plate-forme métabolomique, fluxomique Interface de la cellule et échanges Vers une biologie des systèmes par la réconciliation des niveaux métaboliques, génétiques et moléculaires 3 Système d’échanges Système métabolique 2 Système protéique Système: d’adaptation et de défense Système génomique 1 KBDiSB/Aix 09-07 GG LISBP INSA Toulouse Prerequisite to “Systemic Biology” Data base Analytical methods in situ continue on line in parallel micro samples Sequences Profiles genes Kinetics Flux, Stocks KBDiSB/Aix 09-07 Technology proteins (x2 every 18 months) Metabolome Definition of functions , networks Metabolic pathways coupled kinetics relaxation time,regulations, GG LISBP INSA Toulouse « OMICS » Top Down strategy • • • • • • • Fit the macroscopic environnment,bioreactor Find reproducible conditions:signature recognition Biokinetics Quantitative physiologie Metabolic pathways Proteomic transcriptomics KBDiSB/Aix 09-07 GG LISBP INSA Toulouse Analysis of first fermentation Comparison with another fermentation with better performances > sequencial feeding glucose > Titer 50 h = 147 g/L, viability = 30% > Viability = 80% at 120g/L - How osmotic conditions affect response to ethanol? - Genes and mechanisms involved ? KBDiSB/Aix 09-07 GG LISBP INSA Toulouse Motivation The physiological state recognition The cell population expresses stable characteristics within every physiological state, thus an invariant control strategy can be effectively applied in each state. Normally, we have sensors only for the environmental variables. Physiological states are tracked through offline measurements and analysis, with an implied delay. The physiological state can be identified by the fusion of environmental measurements. KBDiSB/Aix 09-07 GG LISBP INSA Toulouse 2 Identification and Classification of Physiological States • A bottlenek for « the omics »studies,for control strategies and « quality » • Morphometry • Kinetics and stoechiometrics « parameters » • Differentiation of biologicals and environmental effects KBDiSB/Aix 09-07 GG LISBP INSA Toulouse Yeast :Axenic culture gives a population production linked to some mechanims The family growth by budding Cycle G1, G2, G3,G4,… S1 sugar S2 oxygene Myyes/no job is to produce S3 ethanol cell biomass I work My job is bioconversi on I am injuried KBDiSB/Aix 09-07 I have a limitation I work GG LISBP INSA Toulouse I am stressed – I became a filament I am ill I do nothing Finish : End ; cryptic The Tool box Bio: the “omics” + Traditional technologies + mathematical tools KBDiSB/Aix 09-07 GG LISBP INSA Toulouse “the rule of innovation” Biocatalysis strategy Diversity Natural Natural of Diversity Eco-systems Eco-systems Genes* Genes* et functions and functions screening screening Bioprocess strategy Raw premières materials Screening Screening Engineering metabolic* Building strains DNA shuffling Global analysis “Omics and engineering” Production-formulation Production-formulation Bioprocédés » «« Bioprocesses » Strategy on co-products /bio-products Needs in size of market : animal feed KBDiSB/Aix 09-07 Co-products Biomaterial onplus energy value Increase the value Biomolecules Biomolécules High added value * e.biotechnology's and engineering GG LISBP INSA Toulouse Microbial engineering is multidisciplinary : need of quantitative and “system” biology Molecular physiological engineering Physiological engineering Microbial processing Microbial engineering KBDiSB/Aix 09-07 Microbial process analysis and control engineering GG LISBP INSA Toulouse + system biology modelling Dual use of fermentors What is a fermentor ? Elemental biokinetics x Biomass p Product s Substrats t Time x p s t x p s1 t ou x KBDiSB/Aix 09-07 GG LISBP INSA Toulouse s1 p s2 t 6000 350 300 (g) 400 5000 200 3000 150 2000 100 1000 50 0 0 0 5 10 15 20 25 Time KBDiSB/Aix 09-07 30 (h) GG LISBP INSA Toulouse 35 40 45 50 Biomass 250 4000 Viable Biomass (g/L) Ethanol 7000 (g) (g) Glucose Cell and glucose ethanol concentration vs time (Fed batch with nutritional strategy) KBDiSB/Aix 09-07 GG LISBP INSA Toulouse Study of a reference fermentation 20 Biomass 18 (g/L) 16 Ethanol 200 Glucose 180 (g/L) I II III IV VI 1,2 V Viability 1,0 160 14 140 12 120 10 100 8 80 6 60 4 40 2 20 0,8 0,6 0,4 0,2 0 0,00 0,0 10,00 20,00 Ethanol 30,00 40,00 glucose 50,00 Biomass 2 phenomena: - Decoupling growth-production KBDiSB/Aix 09-07 GG LISBP INSA Toulouse - Loss of viability 60,00 70,00 viability 80,00 Studying the fast biological responses ... Measurement & rates / 20 sec Gas balances (Mass spectr.) out qO2 , qCO2 , Qresp Monitoring Qair rpm in Qair Controlled environment T° control pH pO2 µ Biomass sensor Fast sampling : Q, qH+ Measurement of extracellular metabolites- direct filtration through adaptated membrane Measurement of intracellular metabolites Sample quenching in -60°C methanol Sampling for extraction of RNAs and proteins Xestim KBDiSB/Aix 09-07 GG LISBP INSA Toulouse KBDiSB/Aix 09-07 GG LISBP INSA Toulouse The hyper yeast KBDiSB/Aix 09-07 GG LISBP INSA Toulouse Data Acquisition : Measures temp. (°C) RPM pH Pres ion (mb) Fermentation Parameters 5 2 0 P a r a m è t r e s d e f e r m e n t a t i o n 5 1 5 2 D G r a p h 3 5 1 0 7 . 0 0 6 . 9 2 4 6 8 1 0 1 2 1 0 1 2 6 . 8 2 D G r a p h 2 6 . 7 6 . 6 1 8 0 0 0 1 5 0 0 1 2 0 0 2 4 6 8 p a r a m è t r e s d e f e r m e n t a t i o n 9 0 0 6 0 0 3 7 . 4 0 2 4 6 8 1 0 1 2 8 1 0 1 2 3 7 . 2 3 7 . 0 Time(h) t e m p s ( h ) 3 6 . 8 KBDiSB/Aix 09-07 0 2 GG4 LISBP INSA Toulouse 6 Interface de la cellule et échanges Le biotope du système microbien crée un environnement; « en soi , un système » Système d’échange s Système métaboliqu e système protéique Système génomique Système: d’adaptation et de défense Le microorganisme est un système biocatalytique évoluant dans KBDiSB/Aix 09-07 un système « interactions de systèmes et hiérarchies » Biocatalyse enzymatique Biocatalyse microbienne GG LISBP INSA Toulouse « impact socio-économique » Cell RNA control Mass action law Modification of enzymatic pools Allosteric controls 10-6 10-5 10-4 10-3 10-2 10-1 100 10+1 10+2 10+3 10+4 10+5 10+6 s- Environment Gradients due to mixing Continuous culture Batch, Fed-batch Phenomenological model Metabolic model Behavioural models KBDiSB/Aix 09-07 Virtual cell GG LISBP INSA Toulouse Perspective : Use of behavioural modelling Extracellular components Segregation (size, viability, …) Intracellular components Descriptor of physiological state A * Descriptor of physiological state B Analysis of population or « dynamic systems » KBDiSB/Aix * Relaxation time 09-07 GG LISBP INSA Toulouse What kind of micro organisms Bacteria Yeast Fungi What kind of profile Equations bilan r .Vliq Qent O liq O2 d (O2gaz .Vgaz ) d (O2dis .Vliq ) dt dt gaz d (CO2 .Vgaz ) d (CO2dis carbo .Vliq ) dt dt 1.3 1.2 Coefficient respiratoire 1.1 1 0.9 0.8 In every case But, every case have rules of utilisation with typical profile Qsot O sort 2 liq rCO .Vliq Qent .CO2ent Qsot .CO2sort 2 Eucaryotic cells The basic law of biokinetics and stoechiometry are the same ent 2 0.7 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 1.4 rO2 rCO2 moles/h 1.2 1 0.8 0.6 0.4 0.2 0 0 0.5 1 1.5 2 2.5 3 3.5 Temps (h) KBDiSB/Aix 09-07 GG LISBP INSA Toulouse 4 4.5 5 CATEGORISATION des SIGNAUX Item : temps CLASSES Item : temps Temps Identification de classes de comportement GG LISBP INSA Toulouse Mesures pertinentes / Comportements physiologiques KBDiSB/Aix 09-07 implementation of microbial processes Phenomenogical models Behavioural models Structured models and stoechiometric/metabolic descriptors Experimental strategies + 2 NADPH,H CO2 Glucose ATP Glucose6-P Pentose P Sedoheptulose7 P Qe Qresp %pO2 pH Temps Fructose-PNADH,H ATP + ATP GlycerolP glycerol TrioseP O2 CO2 S P X O2 CO2 Erythrose4P + NADH,H ATP Glycerate3P NAD FADH 2 PEP FAD ATP ATP Pyruvate HS-CoA + NADH,H CO2 + ATP CO2 NADPH,H CO2 CO2 Acetyl CoA OAA Qs FadH 2 Succinate GG LISBP INSA Toulouse 1/2 O2 3 H+ Acétate ANABOLISME Malate + NADH,H Fumarate 1/2 O2 H 02 + 2 +H HS-CoA ATP + ATP NADPH,H Citrate IsoCitrate CO NADH,H + 2 SH-CoA aKglu Suc-CoA GTP CO2 SH-CoA + NADH,H KBDiSB/Aix 09-07 + H 0 + 4 +H NADH,H 2 + NADPH,H CO2 KBDiSB/Aix 09-07 GG LISBP INSA Toulouse Study of a fermentation of First results:genes over expressed reference % des genes significatif dans la famille considerée 16,0 14,0 12,0 III ="60g/L ethanol" 10,0 IV="80g/L ethanol" 8,0 V="90g/L ethanol" VI="100g/L ethanol" 6,0 X="120g/L ethanol" 4,0 2,0 TRANSPORT FACILITATION GG LISBP INSA Toulouse TRANSCRIPTION PROTEIN FATE (folding, modification, PROTEIN SYNTHESIS REGULATION OF / INTERACTION METABOLISM KBDiSB/Aix 09-07 ENERGY CELL RESCUE, DEFENSE AND VIRULENCE CELLULAR TRANSPORT AND CONTROL OF CELLULAR ORGANIZATION CELL FATE CELL CYCLE AND DNA PROCESSING 0,0 0,0 KBDiSB/Aix 09-07 GG LISBP INSA Toulouse TRANSPOSABLE ELEMENTS, VIRAL AND TRANSPORT FACILITATION TRANSCRIPTION REGULATION OF / INTERACTION WITH CELLULAR PROTEIN SYNTHESIS PROTEIN FATE (folding, modification, METABOLISM ENERGY CELL RESCUE, DEFENSE AND VIRULENCE CELLULAR TRANSPORT AND CLASSIFICATION NOT YET CLEARCUT CELL FATE CELL CYCLE AND DNA PROCESSING Study of a fermentation of First results:genes under expressed reference % des genes significatif dans la famille considerée 30,0 25,0 20,0 15,0 10,0 60g/L ethanol 80g/L ethanol 90g/L ethanol 100g/L ethanol 120g/L ethanol 5,0 Plate-forme métabolomique, fluxomique Exploration fonctionnelle des systèmes métaboliques microbiens Analyse des réseaux métaboliques Environnement o Reconstruction métabolique o Analyse topologique o Modélisation métabolique Exploration fonctionnelle Analyse in situ: RMN in vivo o Couplages bioréacteurs / RMN o Métabolisme énergétique, carboné, etc.. Métabolomique o Identification/quantification des métabolites Génome Systèmes métaboliques Métabolisme central E. coli : 89 métabolites, 110 réactions Fluxomique o Quantification des flux métaboliques o Approches isotopiques (13C) Biomathématique/ bioinformatique KBDiSB/Aix 09-07 o Modélisatio métabolique GG LISBP INSA Toulouse o Calculs de flux o Réconciliation de données Heterogeneities:gradients(flux,stocks,,,) :microbe population KBDiSB/Aix 09-07 GG LISBP INSA Toulouse Top Down strategy • • • • • • • Fit the macroscopic environnment,bioreactor Find reproducible conditions:signature recognition Biokinetics Quantitative physiologie Metabolic pathways Proteomic transcriptomics KBDiSB/Aix 09-07 GG LISBP INSA Toulouse Synthesis Engineers Top down strategies Biologists,bottum up , bioinformatics!!!!!!!!! Both strategies are necessary KBDiSB/Aix 09-07 GG LISBP INSA Toulouse Basic concepts Analysis of information quality Measures •3 levels of multiscale analysis •Single cell, “statistic” Classification machine Fuzzy logic Hierarchical classification Biological and engineering knowledge Biological modelling Rules KBDiSB/Aix 09-07 Programmed by inductive logic GG LISBP INSA Toulouse Hypothesis or « Class » Tackling complexity in industrial microbiology for bioprocessing KBDiSB/Aix 09-07 GG LISBP INSA Toulouse h • Biochimie/biologie systémique • Génie moléculaire enzymatique • Génie cellulaire des procaryotes et eucaryotes inférieurs • Aptitude expérimentation/plate-formes • Modélisations locales/globales • Stratégies d’expérimentation/modélisations • Psychologie d’application Biocatalyse/enzymologie Construction/sélection enzyme Modélisation moléculaire PB • Fluxome, métabolome • Construction de souches • Transcriptome, régulations PMM Biologie intégrative KBDiSB/Aix 09-07 ascendante Biologie intégrative descendante 3 Système d’échanges Système métabolique 2 Système protéique • Environnement physicomécanique, physicochimique •Réponse microbienne •Modélisation •Classification •Corrélation environnement/mise en œuvre, réponse transcriptome •Dynamique systèmes •Programmation expériences Le Le biotope biotope du du système système microbien crée un un microbien crée environnement; environnement; en soi,un soi,un système système »» «« en PGM Système génomique 1 GG LISBP INSA Toulouse Système: d’adaptation et de défense KBDiSB/Aix 09-07 GG LISBP INSA Toulouse