YOKOGAWA
姓名:羅朱琳
現任台灣橫河股份有限公司
技術部資深工程師
YOKOGAWA
Welcome To
Integrated Production Control System
DCS :分 散式控制系統
典型的DCS系統架構
YOKOGAWA
■ 現場設備
■ 輸入、輸出模組（I/0）
■ 控制器
■ 人機介面（HMI）
■ 工程規劃
■ 監視控制
■ 事業整合
System Configuration
YOKOGAWA
LCD Solid Console
Ethernet Desktop HIS
LCD Open Console
CGW
HIS
HIS
+Eng
Function
V-net
Enclose Style
Console HIS
RFCS2
KFCS
LFCS
SFCS
Open Display Style
Console HIS
BCV
Remote I/O
ooo
Small FCS
FF-H1
ooo
ooo
Large FCS
HIS : Human Interface Station
V-Net : CS3000 Control Bus
CGW : Communication Gateway Unit
BCV : Bus Converter
new
Migration
type
FCS
Migrated FCS
SFCS
LFCS
KFCS
RFCS2
: Compact Field Control Station
: Standard Field Control Station for RIO
: Standard Field Control Station for FIO
: Migration Type Field Control Station
YOKOGAWA
控制器 KFCS
Configuration of KFCS Cabinet
YOKOGAWA
Standard Type FCS: KFCS
YOKOGAWA
ANR10D
FIO Node (Cabinet)
YOKOGAWA
Part B. HIS Function
( HIS: Human Interface station )
1. HIS Requirement & Application Capacity
2. Operating Windows
3. Test Function
HIS Requirement
YOKOGAWA
.CPU
Pentium III 866MHz or over
.Main memory
HIS: Human Interface station
128 MB or more for operation and monitoring function
256 MB or more for operation and monitoring function and builder function
.Hard disk
10GB or more (20GB or more recommended in installing builder function)
.Bus slot
Two PCI slot for V net interface
(AIP261 is an option interface card for Operation keyboard, and touch panel.)
(On-board 10/100Base LAN card)
.Floppy disk
.CD-ROM drive
.Parallel port
.CRT
.Keyboard
.Mouse port
.Serial port
3.5 inch (1.44MB)
One or more
Centronic DSUB 25-pin x1 (for printer)
17 inch or lager,1024x768 (256 color) or more
106 keyboard PS2
PS2 2-button
RS-232-C x1
Application Capacity of HIS
YOKOGAWA
CS 1000
CS3000
Number of tags
8000
100,000
Max. Windows
1000
2500
Graphic windows Displayed Process Data
Modifiers
200 Data per Window
400 Data per Window
8 Data per Object
8 Data per Object
100 Data per Window
Trend windows
Number of pens
200 Data per window
8 Pen per Window
Data Axis
1,2,5,10
Time Axis
1/4,1/2,1,2,4,8
Scan Period
Recording Time
Control Windows No. of Instrument Faceplate
1sec.,10sec.,1min.,2min.,5min.,10min.
48min.,8hours,2days,4days,10days,20days
16 per Window
Trend
Turning Trend
Acquisition Cycle
1 sec.
Reserve Function:16 points
Trend function
No. of points acquired
Other station Acquisition
16 points
1,10 sec. Scan period: Max. 256 points(2 block)
1024 point, 8 block
2560 point, 20 block
(Including one/ten-second
(Including one/ten-second
trend acquisition points)
trend acquisition points)
Max. 1024 point, 8 block
Max. 6400 points, 50 block
Operating windows I
YOKOGAWA
* 利用滑鼠 *
* 利用操作鍵盤 *
利用滑鼠點選出現在螢幕上的 Icon.
直接按操作鍵盤上的按鍵來開啟視窗.
The following functions can be assigned to the 32 function keys:
 Calling of windows
 Execution of system function keys
 Starting, stopping or restarting of trends
 Flashing or turning On/OFF of led’s
 Execution of programs by their filename
 Execution of the multimedia function
Operating windows II
YOKOGAWA
Navigator Window
Control Group Window
Overview Window
Window calling up by mouse clicking
Operating windows III
YOKOGAWA
Custom Graphic Window
Trend Window
Trend Point Window
Operation window: System Message
YOKOGAWA
System Message Area
Process alarms
Navigator
System alarms
Name entry
Operator guides
Toggle HIS/NT
Security
Clear screen
Windows calls
Buzzer reset
Operation menu
Hard copy
Preset menu
Date and time
Latest 5 alarms
Icons
Main Panel area
Operation window: Navigator
YOKOGAWA
Operation window: Graphic
YOKOGAWA
Operation window: Overview
YOKOGAWA
Operation window: Control
YOKOGAWA
Operation window: Trend
YOKOGAWA
Operation window: Tuning
YOKOGAWA
Operation window: Faceplate 1/2
YOKOGAWA
Operation window: Faceplate 2/2
YOKOGAWA
Operation window: Process Alarm
YOKOGAWA
Operation window: Sequence Table
YOKOGAWA
Logic Charts
YOKOGAWA
Operation window: Process Report
YOKOGAWA
Operation window: Historical Message
YOKOGAWA
Operation window: System Status
YOKOGAWA
CS3000 Test functions
YOKOGAWA
Virtual Testing
Target Test
HIS
HIS
HIS Function
Software I/O Switching
Virtual
Wiring
IN
TAG01
OUT
PID
FCS
Simulator
I/O Simulator
FCS
Target test using actual FCS
without actual field wiring
YOKOGAWA
Part C FCS Function
YOKOGAWA
自動控制概念
YOKOGAWA
自動控制相關用語
FEEDBACK CONTROL(回饋控制)
自動控制相關用語
YOKOGAWA
FEEDFORWARD CONTROL(前饋控制)
YOKOGAWA
自動控制相關用語
PV(Process Variable):現場傳送回來的製程測量值
SV(Set Variable):希望達到的目標值
MV(Manipulated Variable):為了讓 PV=SV, 輸出給控
制對象之數值
DV(PV-SV):實際測量到的值與目標值的偏差
Structure of Regulatory Control Function
YOKOGAWA
PID
Controller Block
Terminal
Connection
SET
PID
IN
Process
Connection
Analog Input
Module
I/O define
Analog Input
Module
out
Controller Block
Analog Output
Module
Types of the Regulatory Control Blocks (1/3)
YOKOGAWA
Types of the Regulatory Control Blocks (2/3)
YOKOGAWA
Types of the Regulatory Control Blocks (3/3)
YOKOGAWA
FCS Function
Sequence Control Function
YOKOGAWA
FCS Function
Condition Control
(Monitoring)
Logic Chart Block
LC64
Program Control
(Phase Step)
Sequence Table Block
ST16
ST16E
SFC Block
_SFCSW
_SFCPB
_SFCAS
Switch Instrument
Sequence Element Block
SI-1 SI-2 SO-1 SO-2
SIO-11 SIO-12 SIO-21
SIO-22 SIO-12P SIO-22P
TM CTS CTP
CI CO RL RS
Sequence Table Block
YOKOGAWA
Function Block Dia.
(ST16,ST16E)
Sequence Table
Example
Sequence
Function
Logic Chart Block
YOKOGAWA
Sequence
Function
Calculation Blocks
YOKOGAWA
FCS Function
範例
YOKOGAWA
實際製程應用例說明
當啟動開關ON起來之後，
由 Batch Set Unit Block來
控制加入15kl的原料到反
應槽。當反應槽藉由夾套
加熱到75℃(SV-5℃)後，開
始反應。反應兩分鐘之後
供應冷水給夾套。當溫度
降到30℃(SV+5℃)後，開
始洩料。液位降為0之後，
順序控制停止。
實際製程應用例說明
YOKOGAWA
批次控制的Sequence Table 內容說明
Step A1(Charging)
Condition :當SWN105-A為ON(MV=2)。
Action
:將Flow Batch Set Unit 切成AUT。
觸發Operation Guide Message(%OG0001,
Reactor-A Charging)。
Step A2(Heating)
Condition :收到由FBS101-A所發出的Batch Set End 的信號。
Action
:觸發Annunciator ANM115-A(Reactor-A
charge End)。
將一次側溫度控制器TIC102-A的SV值設
定為80℃。
設定TIC102-A 的PID參數(BDS104-A的
DTnn的值)
將TIC102-A的Block Mode 切成AUT。
將TIC103-A的Block Mode 切成CAS。
觸發Operation Guide Message(%OG0002,
Reactor-A Heating)
YOKOGAWA
實際製程應用例說明
Step A3(Reacting)
Condition :TIC102-A 的 DV(Deviation, PV-SV)大於-5℃。
Action
:啟動計算反應時間的Timer TMR106-A。
啟動攪拌器的開關SWN112-A。
Step A4(Cooling)
Condition :TMR106-A反應時間到(Reaction Timer Times Up)。
Action
:關掉攪拌器的開關SWN112-A。
將TIC102-A 的SV值設為25℃。
觸發Operation Guide Message(%OG0004, Reactor-A
Cooling)
YOKOGAWA
實際製程應用例說明
Step A5(Discharging)
Condition
Action
:當TIC102-A 的DV(Deviation)小於 5℃。
:開啟洩料閥SWN108-A。
觸發Operation Guide Message(%OG0005,
Reactor-A Discharging)
Step A6(Batch End)
Condition
Actiom
:洩料完畢(液位為0)。
:關閉洩料閥SWN108-A(Discharge Valve)。
啟動計時器TMR114-A(End-Waiting Timer)。
觸發Operation Guide Message(%OG0006,
Reactor-A End)。
實際製程應用例說明
YOKOGAWA
Step A7(Waiting)
Condition
Action
:TMR114-A 計時時間到(Reactor End Waiting
Timer Times Up)。
:關掉Annunciator ANM115-A(Reactor-A
Charge end。
關掉SWN105-A(Start Switch)。
觸發Operation Guide Message(%OG0007,
實際製程應用例說明（二）
YOKOGAWA
FCS0
101
HIS01XX
Control Hint :
◆ FCS Type : PHCD-H
◆ HIS Name : User’s HIS01XX
◆ Reference Station : Current Station
PFCD-H
(EWS獨立模擬)
◆ Control Direction : LIC_Direct
◆ Control Direction : FIC_Reverse
◆ Output Direction : Reverse
◆ Sequence Mode must be “AUT”
TANK1
I/P
DP Harp
Level Transmitter
V1 Hand Valve
V2
Hand Valve
ADMAG(AXF Series)
Magnetic Flowmeter
Process Line
Instrumen
t Air
CV1
空壓機
Control Valve
TANK2
PUMP
實際製程應用例說明（二）
YOKOGAWA
一. I/O Module
1. 液位傳送器(兩線式) ：Range 0.0～100.0% , 4～20mA
2. 流量傳送器(四線式) ： Range 0.0～10.0L/MIN , 4～20mA
3. 流量控制閥
： Fail Open (Air to Close) , 4～20mA(Reverse)
4. PUMP 監控
： Pump Output (DO)
： Pump Answerback (DI)
二. Control Drawing & Logic Interlock要求
1. 液位與流量作 CASCADE 控制.
2. 利用 SIO-11 (Switch Instrument) 來控制 Pump
3. Sequence Control: 利用一 Common Switch 來作製程 AUT/MAN 控制之切換.
※Sequence 動作僅在 Switch ON 時才有效，Switch OFF時PUMP停止，流量控制切成MAN
* 液位 NR 時, 將液位控制器切成 AUT , 流量控制器切成 CAS 並打開 Pump
* 液位 HI 時, 將流量控制器切成 MAN, 並將 PUMP 關掉, 發起一 Annunciator
* 液位 LO 時, 將流量控制器切成 MAN, 並將控制閥關掉, 發起一 Operator Guide
三. 建立 Control Group 及 Trend Group Panel , 並調整 P, I , D .及其他參數
四. Graphic Panel要求
* 液位隨 Tank 1 實際液位變化,液位 HI 時變為黃色,液位 HH 時變為紅色且閃爍
* Graphic 畫面上可看到液位及流量之 PV, SV, MV, MODE. 並可更改 SV 及 MV
* Pump 啟動時會變色. 被發起之 Annunciator 及 Operator Guide 可 Display在 Graphic畫面上
YOKOGAWA
Thank you
for your attention!