Solutions with Wonderware Historian and
Active Factory Client
Richard Anderson
Regional Sales Manager
Wonderware Historian is …
Reporting - Clients
Analysis &
Tools – Based on Microsoft Technology
Reporting
Fully Configured
Microsoft SQL Server
Database
High Speed Data
Acquisition
Quick Configuration
& Setup
Offers High Data
Availability
Efficient Data
Storage &
Compression
Enhanced for the Plant Floor
Plant Floor PLC / DCS
And HMI
Web portal – Information
server
High Speed Data Acquisition &
Storage System
5 Clients - continuously connected
•Trending ( 100 Tags )
•Published Excel reports every
Hour & 15 Min – ( 520 + Tags )
Gary Lowenstein
Tech Support Manager
60 000 tags – every 1s
20 000 tags – every 3s
20 000 tags – every 5s
Stratus ftServer 4400
50 000 Discrete Tags
50 000 Analog Tags
Software Configuration
Hardware Configuration
Windows 2003 Server SP2
Dual Channel Dual Core
MSSQL 2005 SP2
Processor 2Ghz
Historian 9.0 Patch 1
8 GB Ram
Active Factory 9.2
Information Server 3.0
High Speed Data Acquisition &
Storage System
Average
SysPerfCPUTotal
ONLY 9%
DATA Compression
Typical Historian
5,000 tags
x 720 values per hour
5-second updates
x 24 hours per day
x 365 days per year
30,153,600,000 values
200 GB vs. 11 TB
< 2% of Standard SQL Compression
Multiply – more tags, higher rates, longer term
98% Storage savings is significant
Standard Historian functionality
Standard Functionality
Remote IDAS Store &
Forward
Wonderware Historian
Store
Forward
Remote
IDAS
•I/0 Failover
X
X
Master
I/O Sever
Slave I/O
Sever
Easy to Configure Historian
► Configure Easily by Importing Tags
or .CSV file
► Provides a tool for importing tag
lists
► Can make use of OPC as a data
source
▪ Siemens , Rockwell , Schneider
& Others
Wonderware System Platform
Clients
Historian
(InSQL)
Wonderware Historian
System
Platform
3rd Party
Data Sources
S/W
Applications
3rd Party
Controllers
Arhcestra and the Historian
Arhcestra adds Value to the Historian
Wonderware Historian
1. Built in Failover
2. Built in Store & Forward
3. Easy to configure
4. Concept of Standards
and Inheritance
Master
I/O Sever
Slave I/O
Sever
Inheritance
Application
Model
Application Standards
XV101
XV102
$Valve-3Way
Flow
XV103
$Control Module
$Valve-2Way
XV104
TEMPLATES (CLASSES, PARENTS)
INSTANCES (OBJECTS)
DEVELOPMENT
Model View
Common
Namespace
Automatically
Created
Deploy
Arhcestra and the Historian
Arhcestra adds Value to the Historian
Wonderware Historian
6. Monitor System
performance
1. Built in Failover
2. Built in Store & Forward
3. Easy to configure
4. Concept of Standards
and Inheritance
Master
I/O Sever
Slave I/O
Sever
5. Do not have to perform
Tag imports when
changes are made.
Diagnostics With Trend
Use the Historian and Active Factory tools to contribute to
Plant Analysis &
Reporting
Compare Batches
Microsoft Technology & Industry Standards
Batch Trend With Target
Region
Overlay process and
Compare Batches
“Golden Batch” - Compare
Highlight when process
is out of Limits
“Live” & Historical Playback
Mode
Use “real” data to
simulate operations
Great training tool for
operators
Use the Historian and Active Factory tools to contribute to
Plant Analysis &
Reporting
Compare Batches
Production
reports
Microsoft Technology & Industry Standards
Import Tags into Excel
Display Target vs Actual
Produced
Use Excel to customise
look and feel
View Report via Web
Information Server
Generate Report with
Selected time Period
Scheduled Web reports
Scheduled Report can
run every Hour / day /
shift …..etc etc
Use the Historian and Active Factory tools to contribute to
Plant Analysis &
Reporting
Compare Batches
Daily Production
Schedule
Ad Hoc Analysis
Microsoft Technology & Industry Standards
Answer Questions ….
Troubleshooting –
When did the motor Trip
How was production
influenced at that
time?
Use the Historian and Active Factory tools to contribute to
Plant Analysis &
Reporting
Compare Batches
Daily Production
Schedule
Ad Hoc Analysis
Production
Throughput
Microsoft Technology & Industry Standards
Integral Retrieval Mode
Liters / Minute
Liters (linear)
Over a shift
Over a Day
Counter Retrieval
Infer these points
Rollover Point
Counter Retrieval
(units per period)
Use the Historian and Active Factory tools to contribute to
Plant Analysis &
Reporting
Compare Batches
Daily Production
Schedule
Ad Hoc Analysis
Production
Throughput
Time weighted
Average
Microsoft Technology & Industry Standards
Averages
Seconds
2s
51 s
4s
3s
Average:
Value(Tons)
50.0 T
25.0 T
50.0 T
75.0 T
50.0 30.0 Time Weighted
Average
Use the Historian and Active Factory tools to contribute to
Plant Analysis &
Reporting
Compare Batches
Maintenance &
Equipment Monitoring
Duration Analysis
Daily Production
Schedule
Ad Hoc Analysis
Production
Throughput
Time Weghting
Microsoft Technology & Industry Standards
Duration Analysis
Use Active Factory
Trend to….
Determine Processing
Time
- How Long In Each Phase
Idle Time If you aren’t
processing, you aren’t
Making Money
Duration Analysis is Key to
improving (Reducing) Cycle Times
Use the Historian and Active Factory tools to contribute to
Plant Analysis &
Reporting
Maintenance &
Equipment Monitoring
Compare Batches
Duty Cycles
Daily Production
Schedule
Time in State
Ad Hoc Analysis
Production
Throughput
Time weighted
Average
Microsoft Technology & Industry Standards
“ValueState” Retrieval
tells us - How many
hours has the motor run
How many Motor starts
have there been
Generate a report in
Excel
How much time in %
has the motor been
running
Use the Historian and Active Factory tools to contribute to
Plant Analysis &
Reporting
Maintenance &
Equipment Monitoring
Health Safety &
Environment Analysis
Compare Batches
Duty Cycles
Investigations
Daily Production
Schedule
Time in State
Emissions Monitoring
Ad Hoc Analysis
Energy Management
Production
Throughput
Time weighted
Average
Microsoft Technology & Industry Standards
Use the Historian and Active Factory tools to contribute to
Plant Analysis &
Reporting
Compare Batches
Maintenance &
Equipment Monitoring
Duty Cycles
Select Tags to compare
Daily Production
Example
Time in State
Schedule
•Load PV
•Power PV
Ad Hoc Analysis
Select
XYSafety
Scatter
Health
and Chart
Environment
Function
Investigations
Monitoring Emissions
Energy Management
Production
Throughput
Time weighted
Average
Microsoft Technology & Industry Standards
X/Y Scatter Plot – Power vs
Load
Change Load to
optomise power
consumption
Power
Load
Expected in 2009…
“Tiered Historians”
Tier-2
Centralized reporting
& system of record
Tier-1
Local troubleshooting &
buffering
Tiered Historians. Replicated
Data
Replicate all data or
selected tags
Tiered Historians: Summary
Data
Summary” Tag
Send only periodic
aggregates
Tier-1
Local troubleshooting & buffering
Dual Tier-2 Historians
Tier-2
Centralized reporting
& system of record
Tier-1
Local troubleshooting & buffering
Reporting Support:
Industrial Data Cleansing
Single-point
spikes
“Gaps” or “bad” data quality
SUMMARY
Historian Helps you to take better, proactive
decisions …. Information - VISUALIZATION
Running Hours
Event Sequences
Equipment Efficiencies
Equipment Monitoring
Post event Analysis
Performance Analysis
Process Optimisation
KPI - Dashboards
Production Summaries
Energy Usage
MAINTENANCE
&
OPERATIONS
ENGINEERS
&
ANALYSTS
MANAGEMENT
Software Solutions for Real Time Success
SM