KATHOLIEKE UNIVERSITEIT LEUVEN GROUP BIOMEDICAL SCIENCES FACULTY OF PHARMACEUTICAL SCIENCES Development of International Pharmacopoeia monographs for selected protease inhibitors J.HOOGMARTENS Yekkala Raja Laboratory for Pharmaceutical Analysis OUTLINE Introduction Aim of the study WHO strategy Development of monographs Results Indinavir sulfate Saquinavir (mesilate) Nelfinavir mesilate Conclusions - LC method improvement - Selectivity of C18 columns towards indinavir sulfate components - Validation INTRODUCTION Current status of protease inhibitors (PIs) Relatively new class of drugs Extensively used in human (chronic) therapy eg: highly active anti retroviral therapy (HAART) Obtained by synthetic procedures Impurities are often closely related substances - difficult to remove INTRODUCTION Current status of protease inhibitors (PIs) Change of quality - transfer of production to other countries with cheaper production capabilities and less stringent GMP and environment regulations - use of different synthetic route Impurities in pharmaceuticals can have significant effect on their quality and safety INTRODUCTION Current status of protease inhibitors (PIs) Very few papers have been published on LC methods for assay and purity control Some monographs are published in official compendia such as Indian Pharmacopoeia (IP) and United States Pharmacopeia (USP) Most often these monographs prescribe to use expensive reference standards Simple and better analytical methods needed for assay and purity control in International Pharmacopoeia OUTLINE Introduction Aim of the study WHO strategy Development of monographs Results Indinavir sulfate Saquinavir (mesilate) Nelfinavir mesilate Conclusions - LC method improvement - Selectivity of C18 columns towards indinavir sulfate components - Validation AIM OF THE STUDY HIV infected patients have no cure but their quality of life can be improved with antiretroviral (HAART) therapy The World Health Organization (WHO) is interested in having analytical methods and specifications for the International Pharmacopoeia (Int. Ph.) Monographs are made available worldwide to evaluate generic drugs Analytical methods and specifications provided by the laboratories collaborating in this project were used as starting point AIM OF THE STUDY To develop complete monographs for selected PIs CH3 H 3C CH3 H 3C O O HO H H N H NH2 CH3 CH3 NH H H OH N N NH H 3C S CH3 HO O H NH N OH H CH3 CH3 CH3 Saquinavir (mesilate) H3 C CH3 CH3 CH3 S NH N O N H H N OH O Indinavir sulfate H3C SO3H N OH O O NH H N NH H N N H HO o H2SO4 O S O CH3 H3C H SO3H O N CH3 H 3C H N H CH3 H N O H H OH H Nelfinavir mesilate O H N Ritonavir N H O S H3C SO OUTLINE Introduction Aim of the study WHO strategy Development of monographs Results Indinavir sulfate Saquinavir (mesilate) Nelfinavir mesilate Conclusions - LC method improvement - Selectivity of C18 columns towards indinavir sulfate components - Validation WHO STRATEGY Quality control methods at different levels (step-wise strategy) 1. Basic tests (an indication of identity) - Colour reactions - Precipitation reactions Simple and readily applicable Useful when fully equipped laboratory and/or analytical expertise are not available and when rapid control is necessary Limited role but helps in primary testing and for detection of counterfeit drugs WHO STRATEGY 2. Screening tests (confirmation of identity) - Thin layer chromatography (TLC*) These tests help to detect counterfeit drugs and gross contamination However, screening tests can not replace full analysis * WHO collaborating Center for Chemical Reference Substances, Centrallaboratoriet, Kungens Kurva, Sweden WHO STRATEGY 3. Full analysis (identification, purity testing and assay) Identification tests - Infrared spectroscopy (IR) - UV spectroscopy Purity testing - Specific optical rotation - Limit tests for minerals Heavy metals and Sulfated ash - Water content / Loss on drying - Residual solvents (ICH guidelines) - Related substances Assay - Titration - UV spectroscopy OUTLINE Introduction Aim of the study WHO strategy Development of monographs Results Indinavir sulfate Saquinavir (mesilate) Nelfinavir mesilate Conclusions - LC method improvement - Selectivity of C18 columns towards indinavir sulfate components - Validation DEVELOPMENT OF MONOGRAPHS The ICH guidelines for residual solvents are applicable and monographs do not repeat this - A method is prescribed where needed - Limits are reported only when higher than these of ICH A recently adopted approach in the Int. Ph. is implemented to provide alternative tests - This approach helps many laboratories in developing countries who do not have access to the more sophisticated techniques DEVELOPMENT OF MONOGRAPHS When more sophisticated techniques like LC are prescribed for assay, easier to perform techniques like UV spectroscopic method or potentiometric titrations are also developed as alternative For related substances, special attention was given to evaluate the existing LC methods The best ones were used as a starting point for further method development To avoid use of expensive reference compounds in routine analysis, the system suitability tests (SSTs) were developed by degradation of sample OUTLINE Introduction Aim of the study WHO strategy Development of monographs Results Indinavir sulfate Saquinavir (mesilate) Nelfinavir mesilate Conclusions - LC method improvement - Selectivity of C18 columns towards indinavir sulfate components - Validation INDINAVIR SULFATE 1. Cipla 2. Indian Pharmacopoeia and Ranbaxy 3. USP 4. Farmanguinhos-Fiocruz INDINAVIR SULFATE 1. Cipla Stationary phase: C4 (25 cm x 4.6 mm I.D.) 5 µm column, at room temperature Kromasil C4 Mobile phase: Acetonitrile 0.1 M ammonium phosphate buffer pH 4.8 (containing 0.2 g of sod.1 hept. sulfonate) Detection: 220 nm Flow rate: 1.0 ml/min - 35 vol - 65 vol INDINAVIR SULFATE 1. Cipla adapted Stationary phase: Hypersil C18 Mobile phase: gradient: faster and more sensitive Acetonitrile 0.1 M ammonium phosphate buffer pH 4.8 (containing 0.2 g of sod.1 hept. sulfonate) Water Detection: 220 nm Flow rate: 1.0 ml/min A 25 B 70 25 25 50 5 INDINAVIR SULFATE Cipla 24.26 19.92 20.28 21.29 14.74 15.22 13.33 10.90 11.19 12.17 9.50 7.70 6.73 5.83 2.73 3.07 3.33 3.88 18.83 2.23 5 2.12 Intensity (mV) 15.81 10 0 0 5 10 15 20 25 30 Retention time (min) Typical chromatogram of indinavir impure sample (1 mg/ml) using the optimized Cipla method INDINAVIR SULFATE 2. Indian Pharmacopoeia and Ranbaxy Stationary phase: C8 (20 cm x 4.6 mm I.D.) 5 µm column, at 40 °C Hypersil C8 (25 cm x 4.6 mm I.D.) Mobile phase: acetonitrile - 40 vol 0.05 M sodium citrate buffer pH 5.0 - 60 vol Detection: 260 nm Flow rate: 1.0 ml/min Base line noise due to the high absorbance of citrate buffer at lower wavelength INDINAVIR SULFATE 3. USP Stationary phase: C18 (25 cm x 4.6 mm I.D.) 5 µm column, at room temperature Hypersil BDS C18 C8 Mobile phases: A)potassium phosphate buffer 0.54 g K2HPO4 + KH2PO4 in 2 L of water B) acetonitrile Gradient: 0-40 min: 20% B, 40-45 min: 20% to 70% B Detection: 220 nm Flow rate: 1.0 ml/min many ghost peaks were observed could not be continued INDINAVIR SULFATE 4. Farmanguinhos-Fiocruz Stationary phase: Hypersil C18 BDS (250 x 4.6 mm I.D.,) 5 µm column, at room temperature Mobile phase: Acetonitrile Sodium phosphate buffer pH 7.5 (1.0 g/100 ml) Water Detection: 220 nm Flow rate: 1.0 ml/min A 30 B 70 5 5 65 25 Gradient: faster elution better sensitivity INDINAVIR SULFATE Farmanguinhos-Fiocruz 23.29 23.89 18.26 19.10 20.09 20.42 20.93 15.93 12.01 12.72 13.12 13.75 7.15 5.97 2.21 3.40 2.75 5 1.95 Intensity (mV) 16.67 10 0 0 5 10 15 20 25 30 Retention time (min) Typical chromatogram of indinavir impure sample (1 mg/ml) using the optimized Farmanguinhos-Fiocruz method INDINAVIR SULFATE The chromatograms shown were obtained under the same integration and detection conditions Adapted Cipla method - detects more impurities Adapted Farmanguinhos method - less tailing for principal peak - less complex mobile phase Sample solution: 1.0 mg/ml to 2.0 mg/ml Column temperature: 30 °C, 35 °C, 40 °C and 45 °C INDINAVIR SULFATE 25 3 20 6 mV 15 2 4 1. Carboxamide (CAR) 2. Unknown 1 (UNK1) 3. Indinavir (IDV) 4. Unknown 2 (UNK2) 5. Unknown 3 (UNK3) 6. Epoxide (EPO) 1 10 5 B 5 A 0 -5 0 5 10 15 20 25 30 35 40 45 Minutes Typical chromatograms of 2.0 mg/ml (A) IDV commercial sample and (B) IDV spiked sample solution INDINAVIR SULFATE Proposed system suitability test 200 SSTPK 16.843 indinavir 19.360 300 mV 3.5 100 0 0 5 10 15 20 25 Minutes 30 35 40 45 Typical chromatogram of SST solution prepared by heating 2 ml of 2 mg/ml of indinavir sulfate and 2 ml of sulfuric acid (190 g/l) in boiling water for 10 minutes OUTLINE Introduction Aim of the study WHO strategy Development of monographs Results Indinavir sulfate Saquinavir (mesilate) Nelfinavir mesilate Conclusions - LC method improvement - Selectivity of C18 columns towards indinavir sulfate components - Validation INDINAVIR SULFATE Selectivity of C18 columns towards indinavir sulfate Hypersil BDS C18 (25 cm x 4.6 mm I.D.) 5 µm The manufacturer claims: - both base-deactivated and end-capped Separation was examined on a set of 16 columns - at least either base-deactivated or end-capped The columns were chosen based on a column ranking system developed in our laboratory http://pharm.kuleuven.be/pharmchem/columnclassification The ranking system is based on four chromatrographic parameters INDINAVIR SULFATE The list of C18 columns (25 cm x 4.6 mm I.D.), 5 µm examined and their characteristics provided by the manufacturers No F-value Name of the column End capped Base deactivated PoreSize (Å) Manufacturer/supplier 1 0.000 Hypersil BDS C18 + + 130 ThermoQuest 2 0.436 ACE C18 + + 100 Advanced Chrom. Tech./Achrom 3 0.480 Discovery C18 + - 180 Supelco 4 0.667 Supelcosil LC-18 DB - + 120 Supelco 5 2.135 Nucleosil HD + - 100 Macherey-Nagel/Filter Service 6 2.303 Validated C18 + - 100 Perkin-Elmer 7 2.813 Platinum C18 + + 100 Alltech 8 3.030 Symmetry + - 100 Waters 9 3.940 Purospher + - 80 Merck 10 4.698 Kromasil EKA + - 100 Akzo Noble/SerCoLab 11 4.888 Purospher Star + + 80 Merck 12 5.456 Alltima C18 + + 120 Alltech 13 7.162 Platinum EPS C18 - + 100 Alltech 14 9.146 LiChrospher - + 100 Merck 15 10.477 Apex Basic + + 100 Jones Chromatography/Sopachem 16 26.256 Apex ODS II + - 100 Jones Chromatography/Sopachem INDINAVIR SULFATE Quality of the separation was evaluated by both SST and CRF Chromatographic response function (CRF) g f 0 < CRF < 1 co-elution of two or more peaks CRF = 0 complete baseline separation CRF = 1 f g INDINAVIR SULFATE Quality of the separation was evaluated by both SST and CRF Name of the column SST > 3.5 CRF 0.000 Hypersil BDS C18 7.721 1.00 2 0.436 ACE C18 5.135 1.00 3 0.480 Discovery C18 6.532 0.94 4 0.667 Supelcosil LC-18 DB 4.150 0.86 5 2.135 Nucleosil HD 5.086 0.00 6 2.303 Validated C18 5.445 0.58 7 2.813 Platinum C18 1.907 0.00 8 3.030 Symmetry 6.284 0.91 9 3.940 Purospher 6.411 0.82 10 4.698 Kromasil EKA 7.533 1.00 11 4.888 Purospher Star 8.365 0.97 12 5.456 Alltima C18 8.161 0.65 13 7.162 Platinum EPS C18 6.796 0.00 14 9.146 LiChrospher 5.246 0.00 15 10.477 Apex Basic 1.196 0.00 16 26.256 Apex ODS II 4.398 0.23 Column No F-value 1 F<2 No column has CRF = 0 2<F<6 2 columns have CRF = 0 F>6 3 columns have CRF = 0 INDINAVIR SULFATE Supelcosil DB; F = 0.667; CRF = 0.86 Hypersil BDS; F = 0.000; CRF = 1.00 25 25 1. 2. 3. 4. 5. 6. 3 20 6 CAR UNK1 IDV UNK2 UNK3 EPO 10 6 2 1 5 1. 2. 3. 4. 5. 6. 15 10 4 3 20 mV mV 15 CAR UNK1 IDV UNK2 UNK3 EPO 4 2 5 5 5 1 0 0 -5 0 5 10 15 20 25 Minutes 30 35 40 -5 0 45 10 15 20 25 Minutes 25 35 40 45 25 3 15 10 CAR UNK1 IDV UNK2 UNK3 EPO 15 2 6 10 4 1 5 2 5 5 1 0 1. CAR 2. UNK1 3. IDV 4. UNK2 5. UNK3 6. EPO 3 3 20 mV 1. 2. 3. 4. 5. 6. 6 20 -5 0 30 Apex ODS II; F = 26.256; CRF = 0.23 Validated; F = 2.303; CRF = 0.58 mV 5 4 5 0 5 10 15 20 25 Minutes 30 35 40 45 -5 0 5 10 15 20 25 Minutes 30 35 40 45 Chromatograms for purity control obtained on different columns for a spiked IDV sample INDINAVIR SULFATE Relation between end-capping and/or base-deactivation, SST (≥ 3.5) and sufficient quality of separation (CRF = 0.80) number of columns complying with SST (≥ 3.5) /number of this type of columns examined 4/6 number of columns with CRF > 0.80 /number of this type of columns examined Endcapped Basedeactivated + + + - 7/7 4/7 - + 3/3 1/3 3/6 The probability of obtaining a good separation for indinavir sulfate and its impurities (CRF > 0.80) was higher on the end-capped columns than on the base-deactivated columns examined It is observed that SST criteria do not always give the required information OUTLINE Introduction Aim of the study WHO strategy Development of monographs Results Indinavir sulfate Saquinavir (mesilate) Nelfinavir mesilate Conclusions - LC method improvement - Selectivity of C18 columns towards indinavir sulfate components - Validation INDINAVIR SULFATE Robustness The influence of 4 chromatographic paramaters on the separation was investigated using Hypersil BDS C18 column Chromatographic parameter settings applied: Parameter Low value (-) Central value (0) High value (+) Acetonitrile (%) 27 30 33 Buffer (%) 4 5 6 pH 7.2 7.5 7.8 Temperature (°C) 37 40 43 Central composite design was applied using Modde 5.0 statistical graphic software (Umetrics, Umeå, Sweden) INDINAVIR SULFATE Regression coefficient plots RES5 UNK3-EPO 0,00 -0,40 regression coefficient bar pH*T Buf*T Buf*pH ACN*T ACN*pH ACN*Buf T*T ACN*ACN T pH Buf ACN pH*pH error bar -0,80 Buf*Buf Regressioncoefficients 0,40 Variables and interactions Individual and interaction parameter effects on the resolution for the UNK3-EPO INDINAVIR SULFATE Response surface plot UNK3-EPO RES5 Response surface plot of UNK3-EPO as a function of acetonitrile in the mobile phase and temperature of the column INDINAVIR SULFATE Quantitative aspects IDV R2 S y,x nc ni 7489 x + 605115 0.985 883108 11 3 0.18 - 500 11077 x + 56073 0.998 98201 7 3 LOD LOQ (µg/ml) Concentrations Regression equation (µg/ml) (n = 6 ; % RSD) range (µg/ml) y 0.18 - 2500 0.06 0.18 (1.64) CAR 0.16 0.50 (4.55) 0.50 - 50 16141 x -331 0.999 489 5 3 EPO 0.04 0.12 (2.92) 0.12 - 50 99217 x + 19187 0.999 31454 5 3 R2: coefficient of determination Sy,x: standard error of estimate nc: number of experimental concentrations studied ni: number of injections for each concentration y: peak area; x: concentration injected (µg/ml) INDINAVIR SULFATE Precision data for IDV and some of its impurities UNK1 UNK2 UNK3 IDV 0.19 0.16 0.05 99.60 Day 1 0.79 1.29 0.91 0.57 Day 2 0.97 1.58 0.84 0.61 Day 3 0.48 2.20 2.92 0.72 % RSD (n = 27) Days 1-3 1.15 2.28 3.28 0.69 % RSD (n = 9) Day 4 0.76 0.67 1.85 0.34 % RSD (n = 18) Days 3-4 0.81 1.59 3.94 0.57 Level (%) % RSD (n = 9) INDINAVIR SULFATE Analysis of commercial samples Purity control of IDV samples, expressed as IDV (100 % = 2.0 mg/ml) Sample No Sum of impurities (%) Total number of impurities above disregard limit (0.05 %) Number of impurities above 0.1 % Complies? 1 2 3 4 5 0.25 0.26 0.40 0.06 0.05 3 3 3 1 1 0 1 2 0 0 yes no no yes yes OUTLINE Introduction Aim of the study WHO strategy Development of monographs Results Indinavir sulfate Saquinavir (mesilate) Nelfinavir mesilate Conclusions - LC method improvement - Selectivity of C18 columns towards indinavir sulfate components - Validation SAQUINAVIR (MESILATE) Proposed LC conditions 50.153 52.007 41.787 39.100 46.520 (C) 50.167 52.020 (B) 41.787 39.107 30.447 2.847 3.123 3.987 19.460 5 36.127 19.940 10.767 2.973 5.020 5.460 mV 10 30.407 2.387 2.850 3.127 3.983 19.460 15 36.107 20 (A) 20.970 0 -5 0 10 20 30 40 Minutes 50 60 70 Typical chromatogram of 0.5 mg/ml of (A) SQV, (B) SQVM sample 1 and (C) SQVM sample 2 using the proposed experimental conditions SAQUINAVIR (MESILATE) 20 54.953 19.167 2.0 20.280 0 Saquinavir 13.413 11.400 7.187 5 51.073 38.187 2.390 2.867 3.967 4.833 5.360 mV 14 42.180 10 impurity Ro-31-9532 15 -5 0 10 20 30 40 50 60 70 Minutes A typical chromatogram of 0.5 mg/ml solution of SQVM capsules (Invirase) using the proposed experimental conditions SAQUINAVIR (MESILATE) Proposed system suitability test RRT 1.8 RRT 1.9 14 40.117 mV 15 10 42.240 RRT 0.45 20 Saquinavir 25 5 2.0 22.630 10.687 0 -5 0 10 20 30 40 50 60 70 Minutes Typical chromatogram of SST solutions prepared by heating 2 ml of 0.5 mg/ml of SQV and 5 ml of sulfuric acid (475 g/l) in boiling water for 30 minutes SAQUINAVIR (MESILATE) Hypersil BDS; F = 0.000; CRF = 1.00 ACE; F = 0.436; CRF = 1.00 Apex ODS II; F = 26.256; CRF = 0.00 Chromatograms for purity control obtained on different columns for a spiked SQV sample OUTLINE Introduction Aim of the study WHO strategy Development of monographs Results Indinavir sulfate Saquinavir (mesilate) Nelfinavir mesilate Conclusions - LC method improvement - Selectivity of C18 columns towards indinavir sulfate components - Validation NELFINAVIR MESILATE Proposed LC conditions 50 (H )(G )(F) (E) (D )(C )(B 40 mV 30 20 2 1 3 4 2 10 56 7 9 10 8 11 12 13 2 2 4 ) (A) 6 0 0 10 20 30 40 50 60 70 80 90 M in ute s Typical chromatograms of (A) a 20 µg/ml of reference impurity mixture and (B to H) 2 mg/ml of NFVM commercial samples using the proposed experimental conditions NELFINAVIR MESILATE 50 40 mV 30 (D ) (C) 20 10 10 2 13 4 0 0 10 5 6 7 20 8 9 30 40 50 Minutes 11 12 60 (B) 13 (A ) 70 80 90 Typical chromatograms of commercial samples using the proposed method (A to C) NFVM tablets and (D) NFVM oral powder NELFINAVIR MESILATE System suitability test mV 15 10 RRT 1.9 48.537 54.123 15 Nelfinavir RRT 0.2 20 RRT 1.8 25 4.0 5 6.097 27.320 0 -5 0 10 20 30 40 50 60 70 80 90 Minutes Typical chromatogram of SST solutions prepared by heating 2 ml of 2.0 mg/ml solution of NFVM and 5 ml of sulfuric acid (475 g/l) in boiling water for 30 minutes. NELFINAVIR MESILATE (A) m V 20 10 0 0 1 2 …3 4 … .. . 10 8 = NFVM NFVNFV MNFVM 56 7 20 30 20 mV 10 11 9 40 13 12 50 M in u t e s Hypersil BDS F = 0.000; CRF = 0.90 60 70 80 (B) 8 = NFVM NFVNFV MNFVM 10 2 0 0 1 3 4 5 … … .. 1 0 . 6 9 7 20 30 40 1110 50 M in u t e s 60 Nucleosil HD F = 2.135; CRF = 1.00 13 12 70 80 90 (C) 20 mV 90 10 2 1 0 0 3 4 5 6 7 10 20 8 = NFVM NFVNFV MNFVM 10 30 40 12 ? 9 50 M i n u te s 11 Apex ODS F = 26.256; CRF = 0.00 13 60 70 80 90 Chromatograms for purity control obtained on different columns for a spiked NFVM sample OUTLINE Introduction Aim of the study WHO strategy Development of monographs Results Indinavir sulfate Saquinavir (mesilate) Nelfinavir mesilate Conclusions - LC method improvement - Selectivity of C18 columns towards indinavir sulfate components - Validation CONCLUSIONS Complete monographs of indinavir sulfate, saquinavir (mesilate), and nelfinavir mesilate for implementation in the Int. Ph. were developed System suitability tests (SSTs) were developed by degradation of sample solutions Separation of each molecule and its impurities was examined on a number of columns using the column classification system developed in our laboratory Separation of each molecule and its impurities was investigated based on proposed SSTs and CRF It is observed that SST criteria do not always provide the required information CONCLUSIONS The SST, developed on a single brand of stationary phase, does not allow to adequately distinguish between suitable columns and non suitable columns Resolution control is better by the use of reference substances/samples, but this is difficult to realize in the Int. Ph. context The best separation for the analysis of both indinavir sulfate and saquinavir (mesilate) was achieved on end-capped columns The use of end-capped columns can improve the selection of suitable columns for separation of nelfinavir mesilate CONCLUSIONS It is clear that the selection of suitable column is not easy The procedure in base-deactivation and end-capping varies from manufacturer to manufacturer and they do not provide much information how these modifications are done As a consequence, it is difficult to assess the properties of a column based on the information provided The column characterization and classification procedure as developed by our laboratory, indicated to be a helpful tool for problems of this kind CONCLUSIONS For each of the separations, a robustness study was performed by means of experimental design Proposed methods were found to be robust, except for nelfinavir mesilate (pH of the buffer should be monitored carefully) Besides methods for the analysis of the active drug substances, methods for the analysis of saquinavir (mesilate) and nelfinavir mesilate drug products (dosage forms) were also developed Proposed methods showed good selectivity, repeatability, linearity and sensitivity