MODELING OF MICRODISCHARGES FOR USE AS MICROTHRUSTERS Ramesh A. Arakonia) , J. J. Ewingb) and Mark J. Kushnerc) a) Dept. Aerospace Engineering University of Illinois b) Ewing Technology Associates c) Dept. Electrical Engineering Iowa State University mjk@iastate.edu, arakoni@uiuc.edu http://uigelz.ece.iastate.edu June 20, 2005. * Work supported by Ewing Technology Associates, NSF, and AFOSR. ICOPS2005_RAA_00 AGENDA Introduction to microdischarge (MD) devices Description of model Reactor geometry and parameters Plasma characteristics for dc case Incremental thrust, and motivation for pulsing Effect of power on plasma characteristics Effect of pulse width, power on incremental thrust Concluding Remarks ICOPS2005_RAA_01 Iowa State University Optical and Discharge Physics MICRODISCHARGE PLASMA SOURCES Microdischarges are plasma devices which leverage pd scaling to operate dc atmospheric glows 10s –100s m in size. Few 100s V, a few mA Although similar to PDP cells, MDs are usually dc devices which largely rely on nonequilibrium beam components of the EED. Electrostatic nonequilibrium results from their small size. Debye lengths and cathode falls are commensurate with size of devices. LcathodeFall 2Vc 0 / qnI 1/ 2 10 20m 1/ 2 TeV D 750 3 ne ( cm ) cm 10 m , Ref: Kurt Becker, GEC 2003 ICOPS2005_RAA_02 Iowa State University Optical and Discharge Physics APPLICATIONS OF MICRODISCHARGES MEMS fabrication techniques enable innovative structures for displays and detectors. MDs can be used as microthrusters in small spacecraft for precise control which are requisites for array of satellites. FLOW THRU MICRODISCHARGE GAS IN HOT GAS TO NOZZLE Ewing Technology Associates Ref: http://www.design.caltech.edu/micropropulsion ICOPS2005_RAA_03 Iowa State University Optical and Discharge Physics DESCRIPTION OF MODEL To investigate microdischarge sources, nonPDPSIM, a 2dimensional DC plasma code was developed with added capabilities for pulsed and rf discharges. Finite volume method used in rectilinear or cylindrical unstructured meshes. Implicit drift-diffusion-advection for charged species Navier-Stokes for neutral species Poisson’s equation (volume, surface charge, material conduction) Secondary electrons by impact, thermionics, photo-emission Electron energy equation coupled with Boltzmann solution Monte Carlo simulation for beam electrons. Circuit, radiation transport and photoionization, surface chemistry models. ICOPS2005_RAA_04 Iowa State University Optical and Discharge Physics DESCRIPTION OF MODEL: CHARGED PARTICLE, SOURCES Continuity (sources from electron and heavy particle collisions, surface chemistry, photo-ionization, secondary emission), fluxes by modified Sharfetter-Gummel with advective flow field. N i Si t Poisson’s Equation for Electric Potential: V S Photoionization, electric field and secondary emission: r r 3 d r N i (r ) ij N j (r ) exp S Pi (r ) 2 r 4 r S Si j , ICOPS2005_RAA_05 1/2 3 W q E/ 0 jE AT 2 exp kTS , jS ij j j Iowa State University Optical and Discharge Physics ELECTRON ENERGY, TRANSPORT COEFFICIENTS Bulk electrons: Electron energy equation with coefficients obtained from Boltzmann’s equation solution for EED. ne 5 2 j E EEM ne Ni i Te , j qe t 2 i Beam Electrons: Monte Carlo Simulation Cartesian MCS mesh superimposed on unstructured fluid mesh. Construct Greens functions for interpolation between meshes. ICOPS2005_RAA_06 Iowa State University Optical and Discharge Physics DESCRIPTION OF MODEL: NEUTRAL PARTICLE TRANSPORT Fluid averaged values of mass density, mass momentum and thermal energy density obtained using unsteady, compressible algorithms. ( v ) ( inlets , pumps ) t v N i kTi v v qi N i Ei S i mi i qi E t i i c pT T v c pT Pi v f Ri H i ji E t i i Individual species are addressed with superimposed diffusive transport. N i t t SV S S N i t t N i t v f Di NT N T ICOPS2005_RAA_07 Iowa State University Optical and Discharge Physics GEOMETRY FOR MICROTHRUSTER Fine meshing near the cathode to capture beam electrons accurately. Anode grounded, cathode biased –300 to –500 V. 50 Torr Ar at inlet, expanded to 10 or 1 Torr at exit. Flow rates 3 or 6 sccm. Plasma dia. 150 m Cathode 100 m Anode 50 m Dielectric gap 0.5 mm ICOPS2005_RAA_08 Iowa State University Optical and Discharge Physics PLASMA CHARACTERISTICS OF DC CASE Animation Axial velocity 0 – 1.005 ms 0 250 Axial velocity (m/s) 0 -280 500 2 50 300 19 -3 -1 Tgas (°K) Potential (V) E-source (10 cm s ) Power deposition occurs in the cathode fall by collisions with energetic electrons. Gas heating is the primary source of thrust. ICOPS2005_RAA_09 6 sccm Ar -300 V Power turned on at 1 ms Iowa State University Optical and Discharge Physics EFFECT OF PLASMA ON VELOCITY Without discharge With discharge 0 250 Axial velocity (m/s) ICOPS2005_RAA_10 6 sccm Ar -300 V Power turned on at 1 ms Iowa State University Optical and Discharge Physics PLASMA CHARACTERISTICS: CURRENT-VOLTAGE 3 sccm 6 sccm (10-6 g/cc) power off 5 100 Discharge operates on the near side of the Paschen curve. Neutral density increases with higher flow rate leading to higher ionization rates. ICOPS2005_RAA_11 Iowa State University Optical and Discharge Physics INCREMENTAL THRUST: MOTIVATION FOR PULSING Thrust calculated by: dm F Ve Ae Pe Pa dt Increase in thrust is the rate of momentum transfer to the neutrals when the discharge is switched on. . dm dm V V dt pulse dt nopulse F Meaningful incremental thrust occurs when plasma power to is greater than that of the flow 1 2 j .E v 2 ICOPS2005_RAA_12 6 sccm Ar -300 V Power turned on at 1 ms F calculated close to cathode Iowa State University Optical and Discharge Physics PULSING: VOLTAGE vs TIME Fluid initialized by simulating for 1 ms. Pulses of 300, 400, 500 V applied for 0.5, 1 s. Pulse width has effect on incremental thrust. Optimize the duration of the pulse for maximum thrust per energy expended. ICOPS2005_RAA_13 Iowa State University Optical and Discharge Physics PLASMA CHARACTERISTICS : PULSED 0 -280 Potential (V) 2 Ionization (1019 cm-3 sec-1) 50 Beam electrons (1019 cm-3 sec-1) Plasma reaches steady state quickly whereas the fluid does not. ICOPS2005_RAA_14 425 300 Tgas (°K) 6 sccm Ar -300 V 1 s pulse Iowa State University Optical and Discharge Physics VARIATION OF [e] AND TGAS WITH BIAS VOLTAGE -300 V -400 V [e] (1011 cm-3) 5 -500 V -300 V 500 Logscale Absence of electrons near cathode fall due to high fields and gas rarefaction. Beam electrons are important to sustain the plasma. ICOPS2005_RAA_15 -400 V -500 V 25 Logscale Beam electrons (1020 cm-3 sec-1) 1 6 sccm Ar Values shown at the end of a 1 s pulse Iowa State University Optical and Discharge Physics VARIATION OF VAXIAL AND TGAS WITH BIAS VOLTAGE -300 V 300 -400 V 420 300 -500 V 600 300 -300 V 900 -400 V Axial velocity (m/s) -500 V 0 250 Gas temperature (°K) Power deposition varies non-linearly with applied voltage. Gas heating leads to stagnation of flow upstream of the power deposition zone. ICOPS2005_RAA_16 6 sccm Ar Values shown at the end of a 1 s pulse Iowa State University Optical and Discharge Physics EFFECT OF PULSE WIDTH ON THRUST 500 ns Incremental value is dependent on the duration of the pulse. Pulse widths of 500 ns are too short for the flow to attain equilibrium with the plasma. The effect of the discharge is felt even after the plasma is turned off due to gas heating. 1 s . dm dm V V dt pulse dt nopulse F 6 sccm Ar -400 V ICOPS2005_RAA_17 Iowa State University Optical and Discharge Physics EFFECT OF POWER ON THRUST Incremental thrust increases nearly linearly with power. Higher power with small pulses may lead to higher efficiency. Heat transfer to walls is small with if the pulse width is much less than conduction time scales. 6 sccm Ar 1 s pulse . dm dm F V V dt pulse dt nopulse ICOPS2005_RAA_18 Iowa State University Optical and Discharge Physics CONCLUDING REMARKS An axially symmetric microdischarge was computationally investigated with potential application to microthrusters. Higher flow rates resulted in higher power deposition for a fixed voltage due to increase in density of neutral species. It was observed that pulsing of the discharge might be an efficient in terms of power consumed per thrust produced. Studies were conducted to find the effect of parameters such as flow rate, power, and pulse width. Small pulses with larger voltages might be more efficient at generating thrust. ICOPS2005_RAA_19 Iowa State University Optical and Discharge Physics