Getters : From Light Bulbs to Accelerators F. Le Pimpec SLAC/NLC PSI October 2004 A Demonstration ! Bulb Installed in 1901 at the Livermore’s (CA) Fire station. C filament - 4 W Phosphorus-pumped lamps tend to have a red color cast. CERN : LEP/LHC aerial Picture Vacuum insured by St101 (Zr-Al) NEG From Ref [1] F. Le Pimpec - SLAC 2 Importance of talking about getters ? Luminosity for colliders & Lifetime for Storage Rings -14 10-13 10-12 10-11 10-10 10-9 Torr 10 10-8 10-7 10-6 10-5 10-4 10-3 Vacuum Gauges Spinning Rotor gauge Penning gauge Hot Cathod Ionization gauge, Bayard Alpert Cold Cathod Discharge gauge Extractor - Ionization gauge, Modified Bayard Alpert Improvement of electronic devices, the Edison effect (thermionic emission) 1883, to polarized photocathodes at the beginning of the 3rd millennium Vacuum Pumps Cryopump Diffusion pump Turbomolecular pump Titanium Sublimation pump Ion Sputter pump Non Evaporable Getter pump & Cryogenic pump F. Le Pimpec - SLAC 3 10-2 The Invention of the Light Bulb: Davy, Swan and Edison 1800 1878 1879 Edison filed the patent after Swan and still made the $$$ An advertisement for xray apparatus by the Edison Decorative and Miniature Lamp Department. From an issue of the Scientific American 1898. Diagram of Edison’s vacuum system for the production of incandescent lamps (1870s). Thomas A Edison 1878 Edison Light bulbs last longer !! True until 1910 (invention of the W filament) F. Le Pimpec - From SLACRef [17] Small Dental x-ray tube mounted 4 stand on a "deco" looking display Evaporable Getters – Vacuum tube – Radio valves … Dull Emitter Receiving – Radio valves, Triodes (1905) (Thoriated Tungsten filaments) 1924-1927 Ba + Mg getter 1927-1933 P getter A Ba getter can give a blackish coloration – Customers did not like that in the products. Addition of Mg gave the silvery effect – and the product became F. Le Pimpec - SLAC salable Arcturus_UX201A Mg getter in the anode – no filament Radio Tube – can produce xrays 5 What is a Getter Material ? A priori, any clean surfaces are getter materials. – Bakeout, SR or e- scrubbing… – Clean surfaces have pumping properties To be named getter, the material must form tied and stable bonds with molecules from the residual gas F. Le Pimpec - SLAC 6 Tied Bonds and Location Tied bonds : Chemisorption ≥ eV – Covalent bond (sharing of the e-) – Ionic bonds (1 e- is stolen by the most electro- elements (Mg+O-)) – Metallic bonds (valence electrons shared) Loose bonds : Physisorption < eV – Van der Waals forces (~0.4eV) – Hydrogen bonding (Polar molecules - Chemical, (Biology)) Stable bonds can be formed : – At the surface : Adsorption – In the bulk of the material : Absorption F. Le Pimpec - SLAC 7 Getters are Capture Pumps Cryopumps and Sputter/getter-ion pumps are also capture pumps. Differentiation is needed – Physical getters (Zeolite) – Work at LN2 temperature by trapping air gases (including water vapor). Cheap primary dry pump. – Recycling by warming up the zeolite – Chemical getters or simply : getters – “Entertainment of the moment” F. Le Pimpec - SLAC 8 Sputter/Getter-Ion Pumps Getter-ion pump [ENGINEERING] A high-vacuum pump that employs chemically active metal layers which are continuously or intermittently deposited on the wall of the pump, and which chemisorb active gases while inert gases are "cleaned up" by ionizing them in an electric discharge and drawing the positive ions to the wall, where the neutralized ions are buried by fresh deposits of metal. Also known as sputter-ion pump ref. [3]. Developed by JPL with/for NASA Courtesy of Varian Diode F. Le Pimpec - SLAC 9 How Do Getters Work ? Whatever the getter is, the same principle applies : The use of a clean surface to form chemicals bonds When is the getter surface saturated : : molecules.s-1.cm-2 3.5 10 22 P MT : sticking coefficient P : Pressure (Torr) 1ML : ~1015 molecules.cm-2 F. Le Pimpec - SLAC 10 Getter Chemistry Dissociation of residual gases on a surface is not systematic Getter + O2 → Getter-O Getter + N2 → Getter-N Getter + CO2 → CO + Getter-O Getter + CO2 → Getter-C + Getter-O Getter + CO → Getter-C + Getter-O Getter + H2O → H + Getter-O → Getter-O + H (bulk) Getter+ H2 → Getter + H (bulk) Getter + Hydrocarbons, CxHy → Getter-C + H (bulk) Getter + He, Ne, Ar, Kr, Xe (inert gases) → No reaction From P. Danielson Ref [4] F. Le Pimpec - SLAC 11 Getter Chemistry t From Ref [19] Ef Ei Ef Ei Ep C-H : 415 kJ/mol C-C : 348 kJ/mol C-O : 358 kJ/mol F. Le Pimpec - SLAC 12 Gettering Materials ! The list of materials – Barium – Cesium – Magnesium – Columbium (Nb) – Titanium – Uranium is quite long… - Calcium Hafnium Phosphorus Tantalum Thorium Zirconium Alloy can be created in order to enhance some properties – H2 diffusion – – – – Aluminium - Cobalt Nickel - Vanadium Palladium Other materials including multi getter alloys F. Le Pimpec - SLAC 13 Choice of Getter – Vapor Pressure When choosing a material to be used for a vacuum application. 1 P One question which need to be asked is : At Which temperature my system is going to be running ? Zn Mg 10-7 50 200 1 Al 700 The elements of your vacuum system must not limit the pressure you are aiming at. Their vapor pressure must be taken into account in the design. That is also true for your getter pump Al Ti 10-7 After Honig and Kramer (1969) 700 F. Le Pimpec - SLAC Ta 1200 14 How to Use Getters ? There are two ways : 1. As Evaporable Getter – Deposition of a fresh film of material – flash evaporation 2. As Non-Evaporable Getters – Use of an alloy containing one or more gettering materials F. Le Pimpec - SLAC 15 Evaporable Getters Deposition of a film of getter material - This is achieved by evaporating the getter (alloy) or by thermal or by electron heating. - When the pumping speed is no longer adequate (saturated film), a new layer must be evaporated (Ti SP - Ba dispenser). - In some applications, e.g. vacuum tubes, the evaporable getter is deposited by the bake of the system and should hold the vacuum for the life of the device (P - Mg - Ba). - Temperature of evaporation depends on the material in use. - As getters are usually highly reactive to oxygen, care must be taken. Especially if the getter is hot. F. Le Pimpec - SLAC 16 Evaporable Getters - Magnesium Use – – – – Mg is one of the 1st getter used historically Good O2 getter – But physisorb most of the other gases High vapor pressure precludes use in small vacuum tubes (P~10-5 Torr at 275°C) Mg can be used when other types of getters with higher evaporation temperatures have to be avoided Precautions – – – Mg metal is highly flammable in its pure form, especially when it is a powder Magnesium metal quickly reacts exothermically upon contact with air or water and should be handled with care Water should not be used to extinguish magnesium fires F. Le Pimpec - SLAC From Ref [2] 17 Evaporable Getters - Phosphorus Use – – – Phosphorus (white or red) has also a high vapor pressure. Hence, it is not used in highvacuum discharge tubes Inexpensive and simple to handle, it is used for high-vacuum tubes and gas-filled lamps Extremely efficient at gettering O2 Precautions – – – Philips MLR160 -1984 Courtesy of Philips This is a poisonous element, 50 mg being the average fatal dose The white form ignites spontaneously in air The red form is more stable, and is obtained by sunlight or when heated in its own vapor to 250 °C. The red form reverts to white phosphorus in some temperature ranges and it also emits highly toxic fumes that consist of phosphorus oxides when it is heated. F. Le Pimpec - SLAC 18 Evaporable Getters - Barium Use – Ba was and still is one of the most used flash getters for (high) vacuum tubes (CRT tubes -TV) and lamps. Ba flash getters are mainly evaporated from alloys Ba-Al (Ba 43, Mg 20, Al 37 : KemetTM) – Very efficient pumping for O2 – N2 – CO2, and good for H2 and CO Ba flash getters for glass bulbs (upper row) and getter strip assemblies (1950) Precautions – – Ba and P are so reactive to air that you cannot find them in their pure form. To remain pure, Ba should be kept under a petroleumbased fluid (kerosene) or other oxygen-free liquids, or produced and kept under vacuum/inert atmosphere. All water or acid soluble Ba compounds are extremely poisonous. F. Le Pimpec - SLAC 19 Evaporable Getters - Titanium Use & Limitation – One of the new comers – – – The pumping speed of a freshly evaporated film (from Ti filaments or Ti-balls), can be enhanced by cooling down the coated vessel. Allows physisorption of CH4 (77K) After several uses, the Ti film can peel off. Peeling starts ~ 50m . The film thickness depends on the time of the sublimation and the rate of evaporation of the Ti For mechanical strength at sublimation T, the Ti filament has to be alloyed (Mo) or formed onto a rigid structure (W or Ta) ♦ Precaution − This is a safe product F. Le Pimpec - SLAC Photo courtesy of Thermionics Laboratory, Inc Varian, Inc 20 Titanium vs. Other Getters For Accelerator Use Ba - Ca - Mg : High vapor pressure. Trouble if bake out is requested Zr - Nb - Ta : Evaporation temperature too high Typical required sublimation rate 0.1 to 0.5 g/hr 1cm2 Ref. “Le Normand CERN vacuum note” Ref. “Sorption of Nitrogen by Titanium Films,” Harra and Hayward, Proc. Int. Symp. On Residual Gases in Electron Tubes, 1967 Wide variations due to film roughness For H2, competition between desorption and diffusion inside the deposited layers F. Le Pimpec - SLAC 21 Evaporable Getters : Generalities - Designers must pay attention to accidental coating over insulators by the evaporated film - Poisoning by the getter, limitation of the life time of cathodes (polarizable esources) or filaments (W-Th) For Accelerators Ti SP : - Large pumping speed and capacity Low pressure - Inexpensive and easily operated - No noble gas or methane pumping, methane production ??? - localized pumping (conductance limitation on their 22 F. Le Pimpec - SLAC effectiveness) 1950 Non-Evaporable Getters NEGs are pure metals or are alloys of several metals CO, N2, CO2, O2 - Unlike evaporable getters, pumping speed of the surface is not restored by depositing a new layer. H2 NEG - Restoration is achieved by “activation” heating of the substrate on which the getter is deposited. Joule or bake heating CO, N2, CO2, O2 - During activation, atoms migrate from the surface into the bulk, except H2. NEG H2 - Heating to “very high” temperature will outgas the getter. This regenerates it but also damages the crystal structure. F. Le Pimpec - SLAC 23 Some Alternative Getters Depleted Uranium – – – Thorium – – – – Tantalum – – – – Very good getter (UO3) Slightly radioactive and very pyrophoric (CERN Accident January 1999, HEP target) Still used in some laboratories around the world. Even in custom ion pumps, instead of Ti Used during WW II for the production of vacuum tubes Ceto getters (alloy) : 20% mischmetal, (Ce and other rare earth) and 80% Th - Low Secondary Electron Yield, when compared to Ba Pumps well at 300°C, but highly pyrophoric Used for UHV gauges filaments (Th-Ir) (W-Th filaments used since post-WW I) Used for sorbing noble gases (100 times its own volume), but need high temperature degassing > 1600°C : Noble gas ion pumps No H2 firing, because of embrittlement In vacuum furnace, used to capture O2 and H2 Also used to getter the contaminants outgassed by Nb or Ti during heat treatment of those materials Titanium & Zirconium – Basic elements in the making of NEG of today F. Le Pimpec - SLAC 24 Non-Evaporable Getters : Uses St 707 (ZrVFe) Pump cartridge for Ion Pump or as lump pumps Application of NEG are rather wide : NEG is used in UHV (accelerators - tokamak) Use of St 2002 pills to insure a vacuum of 10-3 Torr Used for purifying gases (noble gas) Used for hydrogen storage, including isotopes (near embrittlement regime) Lamps and vacuum tubes … F. Le Pimpec - SLAC 25 NEG & Accelerators Cf. Benvenutti Lump pumping LEP dipole chamber, getter St101 (ZrAl) (1989-2000) ~24 km of NEG P~10-12 Torr range Inserted “linear” pump The LEP : 1st major success of intensive use of NEG pumps Thin film getter is the new adopted way of insuring UHV in colliders or SR light sources DAFNE ESRF Inserted “total” pump SOLEIL DIAMOND RHIC TiZrV NEG Coating Setup at CERN (TiZrV) Surface pump diffusion barrier F. Le Pimpec -/ SLAC LHC ILC ??... 26 What Makes NEG So Attractive? A GREAT Material – High distributed pumping speed – Initial photo, electron-desorption coefficient lower than most technical material (Al - Cu - SS) – Secondary Electron Yield (SEY) lower than that of common technical materials Drawbacks – Needs activation by heating (200°C to 700°C) - Pyrophoricity (Zr-based alloy) – Does not pump CH4 at RT, nor noble gases – Lifetime before replacement (thin film) High H2 solubility but embrittlement (powder creation) F. Le Pimpec - SLAC 27 Photodesorption hCO at c = 194 eV 1.E-03 NEG 0% Sat (13C18O) 13C18O CO ETA (molec/photon) NEG St707 1.E-04 1.E-05 SS 1.E-06 1.E-07 1.E+18 Sat (13C18O) CO 1.E+19 1.E+20 1.E+21 NEG 100 % 1.E+22 1.E+23 Dose photons An activated NEG desorbs less H2 CO CH4 CO2 than a 300°C baked SS A saturated NEG desorbs more CO a baked F. Lethan Pimpec - SLAC Stainless Steel 28 Electrodesorption hCO at Ee- = 300 eV 1.E-01 CO NEG Sat (13C18O) 13C18O 1.E-02 Eta (molec/elect) NEG St707 NEG Sat by CO 1.E-03 Cu 1.E-04 1.E-05 NEG 100 % 1.E-06 1.E+16 1.E+17 NEG Sat (13C18O) CO 1.E+18 1.E+19 1.E+20 1.E+21 Dose Electrons An activated NEG desorbs less H2 CO CH4 CO2 than a 120°C baked OFE Cu surface. A saturated NEG desorbs less *C*O than a 120 °C baked OFE Cu surface F. Le Pimpec - SLAC 29 Also True For Thin films TiZr and TiZrV SS Cu F. Le Pimpec - SLAC 30 SEY & Electron Cloud LHC Electron cloud can exist in p+ / e+ beam accelerator and arise from a resonant condition (multipacting) between secondary electrons coming from the wall and the kick from the beam, (PEP II - KEK B - ISR LHC). 3 Aluminium Beryllium Titane 2.5 NLC Fast Head tail straight 1012 Secondary Electron yield Copper OFHC Stainless Steel NEG St 707 (activated) 2 NEG TiZrV (activated 200°C- 2h) 1.5 1 0.5 0 200 400 600 800 1000 1200 1400 1600 1800 2000 Electron Beam Energy (eV) SEY of technical surfaces baked at 350°C for 24hrs M. Pivi F. Le Pimpec - SLAC 31 Getter SEY & Electron Cloud Low SEY : Choice for the NEG of the activating T and t . Conditioning (photons eions) Contamination by gas exposure, or by the vacuum residual gas, increases the SEY; even after conditioning. e 1cos Scheuerlein et al. TiZrV coating Roughness is an issue to be considered for lowering the SEY TiZrV coating Angles of incidence, of the PE, yield the shape of the curve toward higher values 2 h at 300C, CO injected at NEG T=60C F. Le Pimpec - SLAC 32 Pumping Speed H2 CERN/EST group Ti32Zr16V52 (at.%) 2 Hours Heating T (°C) Pumping speed plots for getter are everywhere in the literature • From sample to sample, pumping speed plots vary • Many geometric cm2 are needed to see the pumping effects. Roughness (true geometry) •Temperature and/or time of activation is critical to achieve the pumping speed required •Capacity of absorption of the NEG is determined by its thickness 33 Installing a NEG : Yes or No ? You want to answer the terms of this formula : The tunneling ionization of molecules is not included, but should be for very short and intense bunched beams (29 GV/m for CO ~7fs) F. Le Pimpec - SLAC 34 Installing NEG : Yes ! … Which NEG and where ? – Linear pumping via ribbons ? – Thin film coating on the accelerator chamber itself ? - “Ribbons” are reliable and have a good capacity time before saturation, few replacements over the years (PEP II - LEP) - Thin films allow easy reach of XHV (<10-12 Torr). The lifetime can be long depending on the thickness, 3 years of use at ESRF in some sections. Yes to all of that, BUT you need to activate !!! F. Le Pimpec - SLAC 35 But ! In accelerator Cu, Al or SS are the technical materials of choice, high conductivity – – – – Cu and SS, can be baked at high temperature, Al cannot (200°C) special design, or ways, to activate the NEG SS and NEG coating have a lower conductivity compared to Cu or Al, wakefield issues skin depth & vacuum chamber size determination A leak during an activation might lead to scrapping the chamber (2m of Be chamber, vertex detector, for LHC 106 CHF) Cycles of venting/activation need to be assessed for the lifetime of the machine F. Le Pimpec - SLAC 36 Conclusion What is the requirement of the vacuum system ? Pressure wise Bakeout of the system Pumping speed Vapor Pressure Vapor Pressure Design to allow bake Contamination Issues Getter Element to use Evaporable, Non-Evaporable : Design Lifetime of the vacuum device Capacity of the getter Activation cycle - NEG Evaporation cycle – EG … F. Le Pimpec / SLAC-NLC 37 Acknowledgement SLAC : R. Kirby CERN : JM. Laurent, O. Gröbner, A. Mathewson – … F. Le Pimpec - SLAC 38 References 1. 2. 3. 4. 5. 6. 7. 8. CERN web site and Summer lecture AVS 50Th conference Mc Graw-Hill Access Science P. Danielson : Vacuum Lab Electronics magazine: October 1950 CAS Vacuum Technology: CERN 99-05 USPAS - June 2002 SAES getters 9. Web surfing for the beautiful pictures – … F. Le Pimpec - SLAC 39 Some More References 11. http://www.nasatech.com/Briefs/Sept99/NPO20436.ht ml 12. http://info.web.cern.ch/info/Press/PressReleases/Relea ses1999/PR01.99Efire.html 13. http://www.metall.com.cn/cemm.htm 14. http://education.jlab.org/itselemental/ele055.html - Cs getter 15. http://hcrosscompany.com/lampseal/tantalum.htm 16. http://www.fact-index.com/ 17. http://www.bulbcollector.com/ (Thks Ed.V. Phillips) 18. http://www.centennialbulb.org/index.htm 19. http://wps.prenhall.com/wps/media/objects/724/74157 6/chapter_01.html – … F. Le Pimpec - SLAC 40