Tomasz Michałek, Tomasz A. Kowalewski NUMERICAL BENCHMARK BASED ON NATURAL CONVECTION OF FREEZING WATER Institute of Fundamental Technological Research Polish Academy of Sciences, Dept. of Mechanics and Physics of Fluids, Poland. Building confidence to CFD results Verification Code/Program verification •Method of manufactured solution [Roache] Verification of Calculation • Richardson extrapolation (RE) Validation Validation of Idealized problems Validation of actual configuration • Unit problems • Benchmark cases •Analytical solutions •Generalized RE [Stern at all.] •Numerical benchmarks [Ghia, de Vahl Davis, Le Quere,…] • Simplified/Partial Flow Path • Grid Convergence Index (GCI) [Roache] • Actual Hardware [Sindir et al.] sensitivity analysis BENCHMARK DEFINITION FOR THERMAL AND VISCOUS FLOWS • 2D viscous, incompressible flow driven by natural convection • Navier – Stokes equations with non-linear buoyancy term (water) coupled with heat transfer • Temperature gradient ΔT = 10ºC • Verified programs: FRECON (FDM) FLUENT (FVM) FIDAP (FEM) SOLVSTR (FDM) SOLVMEF (MEF) Th = 10C Tc = 0C Ra = 1.5 · 106 Pr = 13.31 VERIFICATION PROCEDURE Compare profiles (not points!) CALCULATE: SOLUTION S , SOLUTION UNCERTAINTY USN Error indicator for code comparisons 1 N 2 f f ( xi ) w( xi ) N i1 Reference solution INTER-CODE COMPARISONS using selected profiles FRECON3V (FRE) 1 N 2 FLUENT 6.1. (FLU) f f ( xi ) w( xi ) FIDAP 8.7.0.(FID) N i1 SOLVSTR (STR) Details of the reference solutions w(x) Michalek T., Kowalewski T.A., Sarler B. ”Natural Convection for Anomalous Density Variation of Water: Numerical Benchmark” Progress in Computational Fluid Dynamics, 5 (3-5),pp 158-170,2005 Error U,W along Y=0.5L Error U,W along X=0.5L Mesh sensitivity Error U,W along X=0.9L SENSITIVITY ANALYSIS Parameters and control points COMP. RESULTS INITIAL PARAMETERS Boundary conditions TH, TC, Text, Q1, Q2, Q3 Initial conditions Tinit. ,vinit Material properties ,,,,cp MODEL OUTPUT SENSITIVITY MEASURES 1. Fundamental parameters for validation procedure 2. Precision of measurements necessary to validate calculations DF i d ( F ) F p1 ,..., pi i ,..., pN F p1 ,..., pi ,..., pN i F p1 ,..., pi i ,..., p N F p1 ,..., pi ,..., p N F p1 ,..., pi ,..., p N EXPERIMENTAL SET-UP light sheet CAVITY DETAILS Control points for monitoring internal and external temperatures CENTRAL CROS-SECTION TE1 TE2 T14 PLEXIGLASS WALL ALUMINIUM TL Tc ALUMINIUM Th WALL T10 WALL T7 PLEXIGLASS WALL T15 TP EXPERIMENTAL TECHNIQUES Particle Image Velocimetry (PIV) F(t0) correlation F(t0+t) Particle Image Thermometry (PIT) 2D Visualization Point temperature measurements ESTIMATION OF EXP. UNCERAINTY UD • PIV 1 vavg N Avg. Fields 1 2 1 2 s v i vavg N N 1 i 1.. N Std. Dev. Error Experimental Data Uncertainty Halcrest Inc. BM100 • PIT N – length of series i 1.. N 2 1 v i v avg N 1 i 1.. N N Std. Dev. v i v 1 2 U D 3s U v 3s ; v 3s U ; v avg D avg D avg avg Temp. range [C] Hue Color UD[C] 5.5 6.4 0.12 0.28 Red 1.0 6.4 6.5 0.28 0.35 Yellow 0.5 6.5 7.5 0.35 0.55 Green 1.0 7.5 9.5 0.55 0.70 Blue 1.5 EXPERIMENTAL BENCHMARK DEFINED Different liquid crystal tracers to cover entire color range PIT temperature Ra = 1.5*106 Pr = 11.78 PIV – velocity Th = 10 C Tc = 0 C EXPERIMENTAL BENCHMARK DEFINED Selected velocity and temperature profiles 2D Temp. Field Temp. along Y = 0.5L W along Y = 0.5L U along X = 0.5L Temp. along X = 0.9L W along X = 0.9L EXPERIMENTAL UNCERTAINTY ESTIMATION • PIV 1 vavg N v i s N = 40, t = 1s i 1.. N 1 2 s v i vavg N N 1 i 1.. N 1 2 max 3s : 0 x, y 80 0.18 mm / s Temp. range [C] Mix C • PIT two sets of tracers Hue Color UD[C] BM100 0.0 3.0 0.11 0.18 Red 1.0 3.0 3.5 0.18 0.25 Yellow 0.5 3.5 3.9 0.25 0.48 Green 0.5 3.9 8.0 0.48 0.66 Blue 3.0 5.5 6.4 0.12 0.28 Red 1.0 6.4 6.5 0.28 0.35 Yellow 0.5 6.5 7.5 0.35 0.55 Green 1.0 7.5 9.5 0.55 0.70 Blue 1.5 VALIDATION METHODOLOGY Stern et all., Comprehensive approach to verification and validation of CFD simulations – Part 1: Methodology and procedures Journal of Fluids Engineering – Transactions of ASME, 123 (4), pp. 793-802,2001. • Validation error E DS UV U U • Validation metric E UV U U 2 D 2 D 2 SN 2 SN U U 0.5 2 SPD 0.5 2 SPD In our example: U D 3s 1 vavg N v i i 1.. N 1 2 s v i vavg N N 1 i 1.. N 1 2 U SN S Sext S U SPD 0 S ext 1.33S f 0.33S c for water TUNNING NUMERICAL SOLUTION Effect of fluid variable properties and thermal boundary conditions Simulation A Simulation B Simulation C Variable liquid properties Const. liquid properties Adiabatic and isothermal walls Velocity fields Temperature fields (T),(T),cp (T) ,,cp = const. ,,cp = const THERMAL BOUNDARY CONDITION Validation of the selected numerical model for Tc=-2oC Computational Simulation Qi i Tw Text 1 10Wm 2 K 1 Experiment Tc= - 2C 3 1000Wm 2 K 1 Th=10C 2 2400Wm 2 K 1 THERMAL BOUNDARY CONDITION Validation of the selected numerical model for Tc=-1oC Computational Simulation Qi i Tw Text 1 10Wm 2 K 1 Experiment Tc = -1C 3 1000Wm 2 K 1 Th=10C 2 2400Wm 2 K 1 THERMAL BOUNDARY CONDITION Validation of the selected numerical model for Tc=+1oC Computational Simulation Qi i Tw Text 1 10Wm 2 K 1 Experiment Tc=1C 3 1000Wm 2 K 1 Th=10C 2 2400Wm 2 K 1 THERMAL BOUNDARY CONDITION Validation of the selected numerical model for Tc=+2oC Computational Simulation Qi i Tw Text 1 10Wm 2 K 1 Experiment Tc=2C 3 1000Wm 2 K 1 Th=10C 2 2400Wm 2 K 1 Velocity profiles Temperature profiles VALIDATION – QUANTITATIVE COMPARISONS WITH THE EXPERIMENTAL BENCHMARK Y=0.5L X=0.5L X=0.9L 3*107 9.53 2 1.5 *108 7.01 3 1.8*108 7.01 4 4.4*108 5.41 PIV PIT with two TLCs Tc = 6.87 C 1 Tc = 6.77 C Pr Th = 27.21 C Ra Th = 27.33 C NATURAL CONVECTION AT HIGH RAYLEIGH NUMBER NATURAL CONVECTION AT HIGH RAYLEIGH NUMBER Ra = 3.107 control points and area selected for velocity measurements Ra = 4.4.108 HIGH RAYLEIGH NUMBER Velocity field statistics Ra = 3x107 Ra = 1.5x108 Turbulence Intensity N I vavg N 1 vi vavg 2 N 1 i 1.. N 1 vavg N v i i 1.. N N = 150 t = 100 ms t = 15 sec 1 2 Ra = 1.8x108 Ra = 4.4x108 HIGH RAYLEIGH NUMBER Velocity histogram and time series Ra = 3x107 N=150 t = 100 ms HIGH RAYLEIGH NUMBER Velocity histogram and time series Ra = 4.4x108 N=138 t = 100 ms CONCLUSIONS Numerical benchmark based on natural convection of freezing water defined A sensitivity analysis proposed to evaluate effects of initial parameters and to identify fundamental (crucial) parameters => determination of measurement’s precision needed in the validation procedure. Experimental benchmark defined 2D Temperature field, 2D Velocity field obtained for defined configuration Uncertainty of experimental data assessed Validation procedure performed in order to assess modeling errors. High Rayleigh number natural convection resolved experimentally – Numerical solution … pending Thank you for your attention!