Problem 1: Materials Variance Analysis: The Schlosser Lawn Furniture Company uses 12 meters of aluminum pipe at $0.80 per meter as standard for the production of its Type A lawn chair. During one month's operations, 100,000 meters of the pipe were purchased at $0.78 a meter, and 7,200 chairs were produced using 87,300 meters of pipe. The materials price variance is recognized when materials are purchased. Required: Materials price and quantity variances. Solution: Actual quantity purchased actual quantity purchased Materials purchase price variance Meters of Unit Cost pipe 100,000 $0.78 actual $0.80 100,000 standard --------------------100,000 ======= Actual quantity used 87,300 Standard quantity allowed 86,400 Materials quantity variance ------------900 ======= $(0.02) Amount $78,000 $80,000 ----------$(2,000) fav. ======= ======= 0.80 $69,840 standard 0.80 $69120 standard ------------- ------------0.80 $720 Unfav ======= ======= Problem 2: Materials Variance Analysis: The standard price for material 3-291 is $3.65 per liter. During November, 2,000 liters were purchased at $3.60 per liter. The quantity of material 3-291 issued during the month was 1775 liters and the quantity allowed for November production was 1,825 liters. Calculate materials price variance, assuming that: Required: Materials price variance, assuming that: 1. It is recorded at the time of purchase (Materials purchase price variance). 2. It is recorded at the time of issue (Materials price usage variance). Solution: Liters Unit cost Amount Actual quantity purchased 2,000 Actual quantity purchased 2,000 Actual quantity used --------2,000 ====== 1775 Actual quantity used 1775 Materials purchase price variance Materials price usage variance -------1775 ====== 3.60 actual $7,200 3.65 7,300 standard --------------------$ (0.05) $(100) fav. ====== ====== 3.60 actual $6390.00 3.65 $6478.75 standard --------------------$(0.05) (88.75) ====== ======= Problem 3: Labor Variance Analysis: The processing of a product requires a standard of 0.8 direct labor hours per unit for Operation 4-802 at a standard wage rate of $6.75 per hour. The 2,000 units actually required 1,580 direct labor hours at a cost of $6.90 per hour. Required: Calculate: 1. labor rate variance or Labor price variance. 2. Labor efficiency or usage or quantity variance. Solution: Actual hours worked Time 1,580 Actual hours worked 1.580 Labor rate variance -------- Rate $6.90 actual $6.75 standard -------- 1,580 $0.15 ===== Actual hours worked 1,580 Standard hours allowed 1,600 Labor efficiency variance Problem 4: Factory Overhead Variance Analysis: ---------(20) ====== Amount $10,902 10,665 -------$237 unfav. ===== ===== $6.75 $10,665 standard $6.75 $10,800 standard ---------------------6.75 standard $(135) fav. ====== ====== The Osage Company uses a standard cost system. The factory overhead standard rate per direct labor hour is: Fixed: $4,500 / 5,000 hours Variable: $7,500 / 5,000 hours = = $0.90 $1.50 -------$2.40 For October, actual factory overhead was $11,000 actual labor hours worked were 4,400 and the standard hours allowed for actual production were 4,500. Required: Factory overhead variances using two, three and four variance methods. Solution: Two Variance Method: Actual factory overhead Budgeted allowance based on standard hours allowed: Fixed expenses budgeted Variable expenses (4,500 standard hours allowed × $1.50 variable overhead rate) Favorable controllable variance Budgeted allowance based on standard hours allowed Overhead charged to production (4,500 standard hours allowed × $2.40 standard rate) $11,000 $4,500 $6,750 ----------- $11,250 ----------$ (250) fav. ====== $11,250 $10,800 -----------$450 unfav. ====== Unfavorable volume variance Three Variance Method: Actual factory overhead Budgeted allowance based on actual hours worked: Fixed expenses budgeted Variable expenses (4,400 actual hours worked × $1.50 variable overhead rate) Favorable spending variance Budgeted allowance based on actual hours worked Actual hours worked × Standard overhead rate (4,400 hours × $2.40) Unfavorable spending variance $11,000 $4,500 $6,600 ----------- $11,100 ----------$ (100) fav. ====== $11,100 $10,560 -----------$540 unfav. ====== $10,560 Actual hours worked × Standard overhead rate (4,400 hours × $2.40) Overhead charged to production (4,500 standard hours allowed × $2.40 standard rate) $10,800 ----------$ (240) fav. ===== Favorable efficiency variance Four Variance Method: Actual factory overhead Budgeted allowance based on actual hours worked: Fixed expense budgeted Variable expenses (4,400 actual hours worked × $1.50 variable overhead rate) $11,000 $4,500 $6,600 ----------- $11,100 ----------$ (100) fav. ====== $11,100 $11,250 ----------$ (150) fav. ====== Favorable spending variance Budgeted allowance based on actual hours worked Budgeted allowance based on standard hours allowed Favorable variable overhead efficiency variance Actual hours × fixed overhead rate (4,400 actual hours × $0.90 fixed overhead rate) Standard hours allowed × fixed overhead rate (4,500 actual hours × $0.90) $3,960 4,050 ----------$ (90) fav. ====== $4,500 $3,960 -----------$540 unfav. ====== Favorable fixed overhead efficiency variance Normal capacity hours (5000) × Fixed overhead rate ($0.90) Actual hours worked (4,400) × Fixed overhead rate ($0.90) Unfavorable Idle capacity variance (600 hours × $0.90) Problem 5: Variance Analysis: On May 1, Bovar Company began the manufacture of a new mechanical device known a "Dandy." The company installed a standard cost system in accounting for manufacturing costs. The standard costs for a unit of Dandy are: Materials: 6 lbs. at $1 per lb. Direct labor: 1 hour at $4 per hour $ 6.00 $ 4.00 Factory overhead: 75% of direct labor cost Total $ 3.00 ----------$13.00 ====== The following data were obtained from Bovar's record for may: Actual production of Dandy Units sold of Dandy Sales Purchases (26,000 pounds) Materials price variance (applicable to May purchase) Materials quantity variance Direct labor rate variance Direct labor efficiency variance Factory overhead total variance 4,000 units 2,500 $50,000 27,300 $1,300 unfavorable 1,000 unfavorable 760 unfavorable. 800 favorable 500 unfavorable Required: 1. 2. 3. 4. 5. 6. Standard quantity of materials allowed (in pounds). Actual quantity of materials used (in pounds). Standards hours allowed. Actual hours allowed. Actual direct labor rate. Actual total factory overhead. Solution: Actual production Standard materials per unit Standard quantity of materials allowed Standard quantity of materials allowed 4,000 units 6 pounds -------------24,000 pounds ======= 24,000 pounds Unfavorable materials quantity variance ($1,000 variance / $1 standard price 1,000 pounds per pound) Actual quantity of materials used Actual production Standard hours per unit Standard hours allowed ---------------25,000 pounds ======== 4,000 units 1 hour -------------4,000 hours Standard hours allowed Favorable direct labor efficiency variance ($800 variance / $4 standard rate per direct labor hour) Actual hours worked Standard direct labor rate Unfavorable direct labor rate variance ($760 variance / 3,800 hours actually ======== 4,000 hours (200) hours -------------3,800 hours ======= $4.00 0.20 worked) -----------$4.20 ====== Actual direct labor rate Standard factory overhead (4,000 units produced × $3 standard overhead rate per unit) Unfavorable factory overhead variance Actual total factory overhead $12,000 500 ------------$12,500 ======= Case A: Effect of Assumed Standard Levels: Harden Company has experienced increased production costs. The primary area of concern identified by management is direct labor. The company is considering adopting a standard cost system to help control labor and other costs. Useful historical data are not available because detailed production records have not been maintained. To establish labor standards, Harden Company has retained an engineering consulting firm. After a complete study of the work process, the consultants recommended a labor standard of one unit of production every 30 minutes, or 16 units per day for each worker. The consultants further advised that Harden's wage rates were below the prevailing rate of $ per hour. Harden's production vice-president thought that this labor standard was too tight, and from experience with the labor force, believed that a labor standard of 40 minutes per unit or 12 units per day for each worker would be more reasonable. The president of Harden Company believed the standard should be set at a high level to motivate the workers and to provide adequate information for control and reasonable cost comparison. After much discussion, management decided to use a dual standard. The labor standard of one unit every 30 minutes, recommended by the consulting firm, would be employed in the plant as a motivation device, while a cost standard of 40 minutes per unit would be used in reporting. Management also concluded that the workers would not be informed of the cost standard used for reporting purposes. The production vicepresident conducted several sessions prior to implementation in the plant, informing the workers of the new standard cost system and answering questions. The new standards were not related to incentive pay but were introduced when wages were increased to $7 per hour. The standard cost system was implemented on January 1, 19--. At the end of six months of operation, these statistics on labor performance were presented to executive management: January February March April May Jun Production (units) Direct labor hours Quantity Variances: Variance based on labor standard (one unit each 30 minutes) Variance based on cost standard (one unit each 40 minutes) 5,100 3,000 5,000 2,900 4,700 2,900 $3150 U* $2,800 U $3,850 U $2,800 F $3,033 F $1,633 F 4,500 3,000 Materials quality, labor mix, and plant facilities and conditions have not changed to any great extent during the six month period. Required: 1. A discussion of the impact of different types of standards on motivations, and specifically the likely effect on motivation of adopting the labor standard recommended for Harden Company by the engineering firm. An evaluation of Harden Company's decision to employ dual standards in its standard cost system. Answer: 1. Standards are often classified into three types - theoretical (tight), normal (reasonable), or expected actual (loose). Standards which are too loose or too tight will generally have a negative impact on workers motivation. If too loose, workers will tend to set their goals at this low rate, thus reducing productivity below what is obtainable; if too tight, workers will realize that it is impossible to attain the standard, become frustrated, and will not attempt to meet the standard. An attainable or reasonable standard which can be achieved under normal working conditions is likely to contribute to the worker's motivation to achieve the designated level of activity. If executive management imposes standards, workers and plant management will tend to react negatively because they feel threatened. If workers and plant management participate in setting the standard, they can more readily identify with it and it could become one of their personal goals. 2. In Harden's case, it appears that the standard was imposed on the workers by management. In addition, management used an ideal standard to measure performance. Both of these actions appear to have had a negative impact on output over the first six months. Harden made a poor decision to use dual standards. If the workers learn of the dual standards, the company's entire measurement system may may become suspect and credibility will be lost. Company morale could suffer because the workers would not know for sure how the company evaluates their performance. as a result, disregard for the present and any future cost control system may develop. Case B: Factory Overhead Variance Analysis: Strayer Company uses a standard cost system and budgets the following sales and costs for 19-Unit sales 20,000 4,4 3,1 $5,250U $5,950 U $6,30 -0$933U $1,16 *U = Unfavorable; F = Favorable 2. 4,300 3,000 Sales Total production cost at standard Gross profit Beginning inventories Ending inventories $2,00,000 130,000 70,000 None None The 19-- budgeted sales level was the normal capacity level used in calculating the factory overhead predetermined standard cost rate per direct labor hour. At the end of 19--, Strayer Company reported production and sales of 19,200 units. Total factory overhead incurred was exactly equal to budgeted factory overhead for the year and there was underapplied total factory overhead of $2,000 at December 31. Factory overhead is applied to the work in process inventory on the basis of standard direct labor hours allowed for units produced. Although there was a favorable labor efficiency variance, there was neither a labor rate variance nor materials variances for the year. Require: An explanation of the under-applied factory overhead of $2,000, being as specific as the data permit and indicating the overhead variances affected. Strayer uses a three variance method to analyze the total factory overhead. Answer: Under-applied factory overhead will arise when actual factory overhead incurred is larger than the standard amount of factory overhead applied to work in process. The standard amount of factory overhead applied to work in process is based on actual rather than on budgeted units of output. Based on the information given, the sum of the factory overhead spending, efficiency, and idle capacity variances resulted in an unfavorable total factory overhead variance of $2,000. The factory overhead efficiency variance must be favorable because it is computed on the same basis as the direct labor efficiency variance which was given as favorable. Strayer would have an unfavorable idle capacity variance because the actual activity level for the year was less than the capacity level used in calculating the standard cost rate for factory overhead. As to the factory overhead spending variance, the balance would be unfavorable because actual costs would have had to exceed the budgeted cost of the actual units produced since the budget allowance for production of 19,200 units must be less than for 20,000 units and the actual costs were exactly equal to the budget allowance for 20,000 units. The magnitude of the spending variance is indeterminate from the information given.