NSF Protocol P448 Sanitization Performance of Commercial Steam Generators The Public Health and Safety Company.TM NSF International, an independent, not-for-profit organization, is dedicated to public health safety and protection of the environment by developing standards, by providing education and by providing superior third-party conformity assessment services while representing the interest of all stakeholders. This Protocol is subject to revision. Contact NSF to confirm this revision is current. 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They are provided as general guidelines to the manufacturer, regulatory agency, user, or certifying organization. iv Copyright © 2014 NSF International Table of Contents Table of Contents 1 General .....................................................................................................................................................3 1.1 1.2 1.3 1.4 Purpose ...................................................................................................................................... 3 Scope ......................................................................................................................................... 3 Limitations ................................................................................................................................ 3 Alternate materials, design, and construction............................................................................ 4 2 Normative References ..............................................................................................................................4 3 Definitions ................................................................................................................................................4 4 Requirements for Materials ......................................................................................................................5 4.1 4.2 4.3 4.4 Water / Steam Contact Surfaces ................................................................................................ 5 Sanitary Design ......................................................................................................................... 5 External Surfaces ....................................................................................................................... 5 De-scale Instructions / Safety Feature ....................................................................................... 5 4.4.1 Descaling ................................................................................................................................................5 4.4.2 Temperature Indicator ..........................................................................................................................5 5 Requirements for Performance .................................................................................................................6 5.1 Ability to Sanitize...................................................................................................................... 6 6 Requirements for Manufacturer’s Specifications .....................................................................................6 6.1 6.2 6.3 6.4 6.5 Third-Party Certifications.......................................................................................................... 6 Data Plate Specifications ........................................................................................................... 6 Marking ..................................................................................................................................... 6 Product Literature ...................................................................................................................... 7 EPA Device-Producing Establishment Number ........................................................................ 7 1 Copyright © 2014 NSF International 2 Copyright © 2014 NSF International NSF Protocol P448 Sanitization Performance of Commercial Steam Generators 1 General 1.1 Purpose This protocol describes the requirements for the safety and effectiveness of commercial vapor steam generators and their applicability to produce steam that could be used as a substitute for chemical sanitizers. 1.2 Scope The methods described in this protocol are intended to provide testing requirements and acceptance criteria to certify that the steam created through the equipment is safe and effective for use as a sanitizer. NSF Protocol P448 is intended to certify steam generating equipment that sanitizes surfaces which meet the requirements of the 2013 FDA Food Code Chapter 4 Section 7. The protocol sets forth the following key elements: 1.3 Material requirements, indicating that the equipment is made of substances suitable for use in food establishments, and designed to promote cleanability; Labeling and product information requirements, to ensure that operating instructions are clear and legible; that the instructions and device yield a suitable sanitizer; and the product is designed for safe use; Testing criteria that demonstrate the product achieves the active ingredient requirements in the Food Code, and that it kills microorganisms at rates established by EPA and in the Food Code. Proof of electrical safety certification and EPA Device-Producing Establishment Number. Limitations The requirements of this protocol are limited to addressing the suitability, safety and effectiveness of steam sanitizing equipment in a commercial setting. This protocol does not establish performance requirements for energy efficiency, unit functionality, sanitization efficacy on surfaces not included within the protocol or effects on surfaces. The test method referenced in this protocol (MXXXX) is intended to be conducted without the addition of any detergent or cleaning chemical. If the manufacturer suggests the use of a detergent when cleaning a food-contact surface, the detergent should be an EPA-registered pesticide and safe for incidental food-contact. Certification to this protocol does not supersede the jurisdictional authority of regulatory agencies. It shall be the applicant’s responsibility to determine their compliance with applicable local, State and Federal regulations. 3 Copyright © 2014 NSF International 1.4 Alternate materials, design, and construction While specific materials, design, and construction may be stipulated in this Protocol, equipment that incorporates alternate materials, design, or construction may be acceptable when such equipment meets the intent of the applicable requirements herein. 2 Normative References The following documents contain provisions that, through reference in this text, constitute provisions of this protocol. At the time of publication, the indicated revisions were valid. All standards are subject to revision, and parties are encouraged to investigate the possibility of applying the most recent editions of the standards indicated below. ASTM E1153-10 – Standard Test Method for Efficacy of Sanitizers Recommended for Inanimate Non-Food contact Surfaces ASTM E2315-08 – Standard Guide for Assessment of Antimicrobial Activity Using a Time-Kill Procedure Liza F. White, Dr Stephanie J. Dancer & Chris Robertson (2007): A microbiological evaluation of hospital cleaning methods, International Journal of Environmental Health Research, 17:4, 285-295, Available online at: http://dx.doi.org/10.1080/09603120701372433 U. S. Food and Drug Administration – FDA Food Code 2013, Chapter 4 Section 7. U. S. Food and Drug Administration - Bacterial Analytical Manual, March 2012. Available online at: http://www.fda.gov/Food/ScienceResearch/LaboratoryMethods/BacteriologicalAnalyticalManua lBAM/default.htm. 3 Definitions Terms used in this protocol that have a specific technical meaning are defined here. capacity: The amount that the tank or reservoir can hold, expressed as a volume of water. commercial: Non-residential. detergent: A chemical or mixture of chemicals added to a cleaning unit to increase the cleaning capacity if a steam generator. easily cleanable: Manufactured such that soiling material may be removed by manual cleaning methods. 4 Copyright © 2014 NSF International protocol: A written reference document that clearly states the objectives, goals, scope, and procedures for a study. manufacturer: The person or company that makes the original product. sanitization: For the purpose of this protocol, it is the reduction in the viable count of the selected microorganisms by 99.999% after application of the vapor cleaning unit according to the manufacturer’s instructions, without detergent. smooth: Free of pits and inclusions water / steam contact surfaces: Exposed surfaces of a steam generator that are subject to water or steam during normal use. 4 Requirements for Materials 4.1 Water / Steam Contact Surfaces All water / steam contact surfaces shall be corrosion resistant. Water or steam contact surfaces repeated exposed to water or steam are not required to be smooth. 4.2 Sanitary Design Equipment shall be designed to prevent the accumulation of dirt and debris. 4.3 External Surfaces Exterior surfaces exposed after assembly shall be smooth and easily cleanable. 4.4 4.4.1 De-scale Instructions / Safety Feature Descaling To maintain adequate function over time, units are required to have an alarm system that alerts the operator when the unit requires descaling, or other necessary means of providing an effective descaling efficacy indicator). Instructions for the descaling operation will be provided in the parts and service manual. 4.4.2 Temperature Indicator Units shall have a direct reading temperature indicator to monitor the temperature of the boiler. The temperature indicator shall be readily visible to alert the operator when the temperature falls below 290 degrees Fahrenheit. 5 Copyright © 2014 NSF International 5 Requirements for Performance 5.1 Ability to Sanitize This test method (MXXXX) is designed to evaluate whether the vapor steam generator can effectively sanitize a surface. The microbial removal/sanitization effectiveness of the commercial vapor steam generator shall be evaluated on two different surface types. For practical application, stainless steel and ceramic coupons shall be used. The steam generator shall be operated according to the manufacturer’s instructions with static application. The level of bacteria for each coupon must be reduced by a minimum of five logs (as compared to the Positive Control Samples) for each test organism, including any bacterium recovered on a cover cloth (if applicable). Additionally, the average plate count of the contact plates for each bacterium must be less than or equal to 10 cfu/cm2. 6 Requirements for Manufacturer’s Specifications 6.1 Third-Party Certifications All machines shall be certified by an ANSI-accredited third-party organization to meet the applicable electrical safety standards. 6.2 Data Plate Specifications The manufacturer of a commercial steam generator shall specify the following on a permanently attached data plate: 6.3 Manufacturer’s name Manufacturer’s model number Marking In addition to the requirements outlined in the NSF Certification Policies for NSF Protocols and Non-NSF Standards, certified individual products, packaging materials, or promotional information should bear the following information: NSF Protocol P448 Sanitization Performance of Commercial Steam Generators 6 Copyright © 2014 NSF International 6.4 Product Literature The manufacturer shall provide written instructions for the assembly, operation, and maintenance of the machine. The manufacturer’s literature shall state that only the sanitizing functions have been designed to meet the requirements of this protocol for sanitization efficacy. There shall be no indication, either directly or indirectly, that any other cycles on a certified machine have passed the sanitization performance test. 6.5 EPA Device-Producing Establishment Number The manufacturer shall provide evidence of the Device-Producing Establishment Number issued by the U.S.E.P.A. as required under the provisions in 40CFR. 7 Copyright © 2014 NSF International