Modeling Edging Forces in Skiing using Merchant's Theory for Metal Cutting Christopher A. Brown Mechanical Engineering Department Worcester Polytechnic Institute Worcester, Massachusetts, USA outline • Lean and edge angle – speed, radius, side cut and angulation • Ski-snow forces – Merchant theory – friction, edge angle and penetration Lean and edge angle • Lean angle and balancing centrifugal forces – changes with speed and slope • Edge angle and geometric turning – considering side cut radius • Angulation – difference between edge and lean angles lean angle mv²/r lean angle mg cos v2 tan(LeanAngle) r * g * cos( ) edge angle edge angle lean angle vs. turn radius for 5 slopes V= const 20m/s lean angle (deg) 90 75 60 50° 45 10° 30 0 10 20 30 40 turn radius (m) 50 60 lean angle vs. turn radius for 5 speeds Slope= const 15 deg. 90 lean angle (deg) 75 35m/s 60 30m/s 15m/s 20m/s 25m/s 45 30 15 0 10 20 30 40 turn radius (m) 50 60 2 r L Cd 4 r 2 * Cd 2 Length (L) Cd edge angle sidecut snow sidecut Cd cos Cd Type Model Length (m) Sidecut (m) max. radius (m) Rossignol SL 95 Pro GS 1.631 0.00921 36 1.641 0.00978 34 Volkl SL P 40 1.576 0.01238 24 GS P 40 1.746 0.01122 32 SG P 30 1.906 0.00938 48 DH P 20 1.936 0.00702 66 Biaxial 1.670 0.00850 40 K2 GS edge angle vs. turn radius for different skis 90 edge angle (deg) 80 70 60 Volkl DH 50 40 Volkl SG Volkl SL 30 20 Volkl GS 10 0 Rossignol GS 0 10 20 30 K2 GS Rossignol SL 40 turn radius (m) 50 60 angulation angle angulation = edge - lean lean angle edge angle angulation vs. radius speed=20m/s slope=15° angulation (deg) 5 -5 -15 Volkl DH Volkl SL -25 Volkl SG Volkl GS -35 K2 GS Rossignol GS Rossignol SL -45 0 10 20 40 30 turn radius (m) 50 60 70 Ski snow forces -Machining analogy • Tool = Ski • Workpiece = Snow • Cutting = Skidding • limiting condition on carving • Cutting force = Turning force • Rake angle = Edge angle (+90 deg) (negative rake) EDGE ANGLE (90+rake) Ft SKI (tool) M Fr SIDE WALL (relief face) Shear Angle ø Fc p SHEAR PLANE Critical Angle F from Brown and Outwater 1989 from Brown and Outwater 1989 On the skiability of snow, Objectives of machining calculations - minimum conditions for carving • Turning force from mass, speed and radius • Edge penetration – as a function of edge angle and friction • Thrust force (normal to the snow) – can be influenced by body movements Force relationships edge angle Ski shear angle Snow p Fs Fc Fn F R N -- Ft - Forces Fc = centrifugal (cutting) Ft = thrust Fs = shear Fn = normal to shear plane F = friction on ski N = normal to ski Merchant solution modified for edge angle ski snow p Fs Fc Fn F R N -- Ft Fc = Fs cos + Fn sin Fn = Fs / tan(--) - Fc = Fs(cos + sin / tan(--)) for min Fc: = (-)/2 - predicts where the snow will fail when skidding starts - essential for the solution Conditions for carving Fs = As As = Ls p / sin As: area of the shear plane p: edge penetration Ls: length of the edge in the snow : shear strength of the snow Fc < p Ls / (cos + (sin / tan(--))) Fc sin tan(--) p> Ls (cos tan(--) + sin ) Edge Angle vs. Snow Penetration 12 velocity = 20 m/s radius = 20 m mass = 90 kg slope = 15 deg. snow strength = 0.06 mPa Snow Penetration (mm) 10 8 = 0.02 6 Increasing the friction coefficient 4 = 0.10 2 0 5 10 15 20 25 30 35 40 45 50 55 60 Edge Angle, Theta (deg) 65 70 75 80 85 90 Edge Angle vs. Thrust Force 8000 7000 velocity = 20 m/s radius = 20 m mass = 90 kg slope = 15 deg. snow strength = 0.06 MPa Thrust Force (N) 6000 5000 = 0.10 4000 = 0.02 3000 Increasing the friction coefficient 2000 1000 0 5 10 15 20 25 30 35 40 45 50 55 60 Edge Angle, Theta (deg) 65 70 75 80 85 90 Edge Angle vs. Axial Force 8000 velocity = 20 m/s radius = 20 m mass = 90 kg slope = 15 deg. snow strength = 0.06 MPa 7000 Axial Force (N) 6000 5000 = 0.10 4000 = 0.02 3000 Increasing the friction coefficient 2000 1000 0 5 10 15 20 25 30 35 40 45 50 55 60 Edge Angle, Theta (deg) 65 70 75 80 85 90 discussion • Negative now angulation predominates • Edge roundness, penetration and length – shorter skis should hold better • Penetration can be a function of snow strength • Leg strength should put a lower limit on edge angle acknowledgements Thanks to Chris Hamel and Mike Malchiodi of WPI for help in preparation and equation checking. Thanks to Dan Mote for explaining that skiing is machining. Thanks to Branny von Turkovich for teaching me machining.