SECON Team Zulu IEEE SoutheastCon Hardware Competition 2010 Outline • Meet the Team SECON Team Zulu 2 Team Members Brad Reaves William Cleveland Tim Pitts Austin Lee CPE / ASE Major Team Lead CPE Major System Architecture System Architecture Drive Train Solar Testing Course Construction SECON Team Zulu CPE Major Sensor selection CPE Major Solar Testing Drive Train Feedback Monitor Bluetooth Comm Course Construction 3 Outline • Competition Overview SECON Team Zulu 4 Competition Overview • IEEE SECON Hardware Competition • March 18-21, 2010 • Charlotte, NC SECON Team Zulu 5 Outline • Problem Specifications SECON Team Zulu 6 Problem Specifications • Robot may only use solar power – No stored energy • Autonomous navigation of 10’x10’ course – Includes height, width and ramp obstacles – 3 minute time limit • Robot must be less than 16” tall • Objective: Score the most points SECON Team Zulu 7 Obstacles • Width Obstacle • 16” x 8” • 25 Points • • • • • Ramp Obstacle 30° Angle 50 Points 6” Tall 12” x 16” Faces SECON Team Zulu • Height Obstacle • 8” x 16” • 25 Points 8 Course Overview Halogen Lights Starting Line SECON Team Zulu 9 Outline • Problem Specifications • System Design SECON Team Zulu 10 System Design • • • • • Collect solar energy Store energy for light depleted areas Convert energy into useable form Intelligent navigation Locomotion SECON Team Zulu 11 System Diagram System Input (Halogen Lights) Intelligent Navigation (Microcontroller & Sensors) Harvest Energy (Solar Panel Array) Useable Power Levels (Step-up / boost regulator) Output: Locomotion (Motors) Store Energy (Capacitor) SECON Team Zulu 12 Outline • Project Concerns SECON Team Zulu 13 Project Concerns - Sustainability • Three minute trials – Must assume no time between runs – Replace suspect parts before competition • Will be used for future demonstrations – Requires little maintenance and setup SECON Team Zulu 14 Project Concerns - Manufacturability • Modularity – Efficient design phase – Easier debugging – Independent modules allow easy replacement for competition SECON Team Zulu 15 Outline • Approach and Tradeoffs SECON Team Zulu 16 Approach and Trade-offs • Solar Panel Selection • Microcontroller and Sensor Selection • Motor Selection SECON Team Zulu 17 Solar Cells • Purchased and tested solar cells under competition conditions SECON Team Zulu 18 Solar Cells • • • • 600 mV open circuit 4-Ampere short circuit 2.5” x 4” Design makes prototyping easy SECON Team Zulu 19 Solar Cell Configuration • Placed cells in different arrangements to measure charging effectiveness SECON Team Zulu 20 Microcontroller & Sensors • PIC24F – Low power: less than 20 mA – In house knowledge • Bluetooth module • Power monitor • Navigation: – Whiskers, IR, Encoders (Odometer) SECON Team Zulu 21 Motors • Most important characteristics – Torque – Angular Velocity – Power -- Current and Voltage • Stall Current (Upper bound) • Free Current (Lower bound) SECON Team Zulu 22 Pololu Motors Motor Voltage (V) Free Stall Free Current Current RPM (mA) (mA) Stall Torque (in*oz) 50:1 micro 3V 23 175 123.8 4.392 5V 30 330 220.0 6.588 3V 59 585 >220 6.149 5V 71 840 >>220 10.980 3V 37 370 68.4 6.588 5V 47 570 116.1 9.662 100:1 micro 3 V 16 143 54.6 4.392 5V 19 235 93 8.344 35:1 mini 100:1 mini SECON Team Zulu 23 Outline • Timeline/Goals and Planning SECON Team Zulu 24 Timeline/Goals and Planning SECON Team Zulu 25 Outline • Progress and Prototype SECON Team Zulu 26 Progress • Collecting solar energy – Tested and selected solar panels – Currently researching best configuration • Store energy for light depleted areas – Currently selecting ideal capacitor size • Convert energy into useable form – Tested and selected boost regulators • Intelligent navigation – Early stages of development • Locomotion – Tested and selected prototype motors SECON Team Zulu 27 Progress SECON Team Zulu 28 Prototype SECON Team Zulu 29 References [1] Institute of Electrical and Electronics Engineers. SoutheastCon 2010 Hardware Competition, 2009 September 22, http://southeastcon2010. org/index.php?option=com_content&view=article&id=70&Itemid=83. Accessed October 7, 2009. [2] W. Cleveland, A. Lee, T. Pitts, B. Reaves. Product Specification Draft, http://www.ece.msstate.edu/courses/design/2009/secon/zulu/documents/ ProductSpecificationDraft.pdf. Accessed October 7, 2009. [3] W. Cleveland, A. Lee, T. Pitts, B. Reaves. Design Constraints, http://www.ece.msstate.edu/courses/design/2009/secon/zulu/documents/ DesignConstraintsFinal.pdf. Accessed October 7, 2009. SECON Team Zulu 30 Questions? SECON Team Zulu 31