Introduction to Automotive Technology Spring 2016 099 section 1764 Mondays and Wednesdays Room K-122 10:30 a.m. – 12:00 p.m. Brad McCombs Brad.mccombs@gcccd.edu (619) 660-4267 Office Hours: Room K-118 Mondays and Wednesdays 9:00 a.m. to Noon, Tuesday, Thursday, and Friday by appointment. I am also available for evening tutoring hours using CCC Confer from 8:00 p.m. till 10:00 p.m. Monday through Thursday. This allows us to conference from any computer, phone, or smart device. Students must log in and create a student account and then schedule your tutoring session with me at least 48 hours in advance. I will send you a confirmation number and phone number you can use to call in. Course Description: This course is designed to present basic information about automotive systems. It will be taught with the consumer in mind, but will also serve as an introductory course for those interested in the Automotive Technology major. PURPOSE: This course will provide the student with an overview of the physical, electrical and mechanical functions of the automobile. The theory of operation of many of the basic components of automobiles will be emphasized. This course attempts to recognize the entry-level of the student population ranges from no theoretical or practical automotive mechanical experience to extensive practical and some theoretical experience. This course also recognizes that the expectations of the student population varies widely, including those seeking a consumer point of view and those who plan a career as a professional automotive technician. The course will be informative and enlightening for the consumer oriented student and will set the stage for students in the automotive technology major for the remainder of their course work. This course does not provide “hands-on” automotive experience. The basic “hands-on” course is the accompanying, and recommended lab: Auto100. Both the Auto 099 and Auto 100 courses are highly recommended for those students who wish to maximize their understanding of basic automotive systems. Course Objectives; Expected Student Learning Outcomes: After completing this course students will be able to: 1) Demonstrate understanding of standardized safety and hazardous waste handling practices 2) Develop and understanding of how the major automotive systems work and how they interrelate to each other 3) Demonstrate knowledge of the various classification types of automotive repair businesses. Course Materials Required: TEXT BOOK: Automotive Technology Principles Diagnosis and Service Fifth Addition. Author: James D. Halderman ISBN-13: 978-0-13-399461-2 Students can purchase the book from the Bookstore, or purchase the online version of the book. Quizzes, lectures, and assignments will reference the textbook. Student Project Model Car Assignment Guidelines: The goal of this assignment is for students to become familiar with the components and construction of the automobile. You must select a model that has a complete driveline (engine, transmission, suspension, etc. You are required to paint and assemble the model. Prebuilt/assembled models (die-cast) do not meet the requirement for this assignment and will receive no credit. It is recommended that student purchase a 1/24 or 1/25 scale plastic model kit. The models are usually rated in different skill levels from 1 – 3. Level 1 models are “snap-together” designs and do not qualify for this assignment. Also, models with pre-painted bodies do not satisfy the requirements of this assignment. I recommend that you purchase a Monogram or AMT brand model kit skill level 2 or 3. Students may buy a more advanced model, such as a Tamiya. However, these are best left to the more experienced model builders. Here is a resource list of retailers who sell models: Toys R US Michaels Carmel Mountain Plaza 12060 Carmel Mountain Rd (858) 675-1170 Open until 9:00 PM Hobby Central 9705 Carroll Centre Rd #103 (858) 693-0373 Open until 7:00 PM Discount Hobby Warehouse 7644 Clairemont Mesa Blvd (858) 560-9633 Open until 7:00 PM Hobby People Broadway Plaza Shopping Center 469 Broadway Reed's Hobby Shop 8039 La Mesa Blvd (619) 464-1672 (619) 444-6135 Open until 7:00 PM Open until 6:00 PM Krazy Kevins Hobbies 1223 Third Ave Suite D (619) 422-2724 Open until 6:00 PM Hobby Lobby 91942, 8810 Grossmont Blvd (619) 464-1795 Open until 8:00 PM Frank the Train Man 4233 Park Blvd (619) 295-1611 San Diego Sports & Hobbies 7415 Peter Pan Ave (619) 266-8280 El Cajon Hobbies 1571 Magnolia Ave (619) 449-9990 Open until 7:00 PM EZDrone 6910 Miramar Road #105 (858) 751-4644 Open until 8:00 PM Search the Internet Search Swap Meets Students must present their unbuilt model kit to me before building the model for full credit. Students may also propose an alternative project rather than building a plastic model. Students may propose: Building a robotic car using computer controlled solenoids, paint, sculpture, drawing, woodwork, metal, or design clay, drones, or alternative energies, only if the student receives pre approval of the project. Please submit your project plan by the approval date posted on Blackboard. Students will present their projects during the dates posted on blackboard to the entire class. Students are required to present a brief description of their approved model car or other approved project and provide a description of the following information: Why did you choose this particular year make and model? What are the specifications, like horsepower, wheel base, weight, torque, transmission type? What changes have occurred in the modern design that have developed as a response to emissions laws? What did you learn while building this project? Please submit a written copy of your presentation for grading. Class Policies: Please identify yourself by first and last name, and the course you are taking, for all communications. (For example: Brad McCombs Auto 170). Your name should be included in all communication. Please use proper English when communicating. Courtesy and patience are mandatory when “replying” to other student “posts”. Do not use abbreviations. (“btw” is spelled by the way.) Communication technical requirements: You must have access to a computer and a high-speed Internet connection. It is preferred the computer you use have a microphone and camera for recording “chat messages” in discussion boards. You may use campus resources for a personal computer if you do not have your own. Email: My preferred method of contact is by email through your Blackboard student email account. I will answer all emails within 24 hours. If you do not receive a reply from me within 24 hours, please assume I did not receive your email and resend it. Please include a topic heading for all emails. Brad.mccombs@gcccd.edu Telephone: My telephone number is (619)-660-4267 Office (619) 701-1226 Cell. I will return phone calls during business hours or answer immediately. If for some reason I don’t answer my phone, leave a detailed message on my voicemail and I will call you back the same business day. Drop Policies: Students may be dropped from this course if more than 4 classes or Laboratory Assignments are missed without an excused absence. Student’s course grade may be dropped 1 grade letter if more than 4 classes are missed. Late Work: if you do not complete an assignment within the week allowed for that assignment, you may appeal, and your maximum score will be adjusted to 70% regardless of your actual score. This policy only applies to emergency appeals for access to content. Students With Special Needs or Requiring Additional Help: Please contact me directly if you are having trouble or require additional assistance or resources. We are here to help you succeed. There are also additional services at the following web link Disabled Students Programs and Services We will be using a computer based learning system called Blackboard. Students requiring extra help with Blackboard can use the following resources: Computer Lab Tutoring Homework and Quizzes: It is important students read the textbook chapters assigned for the classroom “Weeks” assignments before attending class. There will also be video assignments and other supplemental material found on your student Blackboard account. You be allowed to take formative quizzes as many times as necessary to attain the highest possible score during the time allotted for that quiz. Once a quiz is closed students will no longer have access to that quiz. Classroom written quizzes will be based on the reading assignments and the content posted on Blackboard. Class Participation and Group Assignments: Students who participate in class discussions will do better. An attendance point system will be developed by the instructor and posted daily on your student Blackboard account. Students who come to class on time and finish the total classroom/lab hours will receive a total of 10 points students who are late or leave early without permission will have points deducted. Class Participation Rubric BELOW AVERAGE AVERAGE Student misses class Student comes to or leaves class early class late or leaves or shows up to class class early, but asks late. permission or (0 Points) provides an excuse (5-7 Points) Student does not participate in assigned tasks. (0 Points) Student Violates Safety Rules. (0 Points) Student Participates in assigned tasks but does no take an active role or leadership role. The student tends to watch others work. (5-7 Points) Student Does not violate safety rules but needs to be asked what he or she is doing? Student does not clean work area or needs to be told to clean up. ABOVE AVERAGE Student is always on time. Student only leaves class with permission after completing assignments. (8-10 Points) Student takes a leadership role in all assigned tasks. Student is willing to help others. Points Possible All students start with 10 possible points each day. The points are documented in the grade center at the beginning of class. Points are finalized at the end of class. At the end of class points will either remain at 10 or be lowered. (8-10 Points) Student is safe and encourages others to be safe. Student cleans the shop area and encourages others to clean up. (8-10 Points) There are 10 points possible per class session for this grading rubric under class participation, and will account for 25% of the total grade points. (5-7 Points) Lab Assignments: Each individual or group lab assignment will be posted on Blackboard for the week assignments. The lab may have a due date and a unique name so students may identify the lab assignment in the grade center. Midterm and Final Exam: There will be a midterm and final exam. The midterm will consist of a written exam. The final will consist of a written exam and a “hands on” exam. The hands on exam will allow the student and instructor to spend a scheduled time examining the student’s ability to apply the laboratory assignments learned throughout the semester. Evaluation: Class Participation Homework Quizzes Laboratory Assignments “Student Projects” Midterm and Final Exam 25% 25% 25% 25% A Plus/Minus grading system will be used for final grades. Example: 70-73% = C 74-76% = C 77-79% = C+ S PRING 2016 A CADEMIC C ALENDAR Important Dates: Registration November 16 - January 22 Last Day to Pay for Registration January 7 Holiday (Martin Luther King Day) January 18* Professional Development - Organizational Meetings January 19 - 22 Regular Day & Evening Classes Begin January 25 Program Adjustment January 25 - February 5 Census Day (Semester length Classes) February 8 Holiday (Lincoln's Birthday Observed) February 12 & 13*(Friday & Saturday) Holiday (Washington's Birthday Observed) February 15* Last Day to Apply for P/NP Semester Length Classes February 26 Last Day to Apply for Spring 2016 Degree/Certificate March 18 End of First 8-Week Session March 19 Spring Recess March 21, 22, 23, & 24 Spring Holiday March 25 & 26*(Friday & Saturday) Second 8 - Week Session Begins March 28 Last Day to Drop Semester Length Classes April 22 End of Second 8-Week Session May 21 Final Examinations May 23, 24, 25, 26, 27, & 28 Close of Spring Semester May 28 Holiday (Memorial Day) May 30* Cuyamaca Commencement June 1 (Wednesday) Grossmont Commencement June 2 (Thursday) Instructor Grade Deadline June 2 Student Deliverables, Due Dates, Assignments, and Class Schedule: Date Reading Assignments, Videos, Lecture Formative Quizzes and learning activities due in bold. Week 1 Course Introduction Read Chapters 6 and 7. Shop Safety and Hazardous Waste Begin the Discussion Board Assignment About Me. (20 Points). The instructions are on Blackboard. 1 Demonstrate understanding of standardized safety and hazardous waste handling practices Read Chapters 57, 68, and 82 Fasteners and Thread Repair, Hand Tools, and Power Tools and Shop Equipment Complete the Discussion Board Assignment About Me. (20 Points) by 11:59 p.m. 1 Demonstrate understanding of standardized safety and hazardous waste handling practices 1-25-16 Week 1 1-27-16 Week 2 2-1-16 Week 2 2-3-16 Week 3 2-8-16 Read Chapters 20, and 21, Coolant and Cooling Learning Objective 1. Read Chapters 18, 19, Gasoline Engine Operation, and Diesel Engine Operation and Diagnosis. Read Chapters 26, and 12, Engine Condition Diagnosis and Measuring System Tools. Project, Midterm, Final Exam 2. 3. Complete the Quiz on Blackboard. (11 Points) Due by 11:59 p.m. 4. Demonstrate understanding of major automotive systems and describe how they work. Describe how an internal combustion engine works. Describe how an internal combustion engine works. 1. Describe how an automotive cooling system works. System Operation and Diagnosis. 2-10-16 Read Chapters 22, and 210, Engine Oil and Lubrication System Operation and Diagnosis. Week 4 NO CLASS 2-15-16 Holiday (Washington's Birthday Observed) Read Chapters 39, and 40, Electrical Fundamentals and Ohms Law. Week 4 Read Chapters 42 and 43 Circuit Testers and Digital Meters, and Oscilloscopes and Graphing Multimeters. Observe the Videos on Blackboard Week 3 2-17-16 Week 5 2-22-16 Week 5 2-24-16 Complete the Cooling System Quiz (15 Points) and Lubrication System Quiz (15 Points) Due 11:59 p.m. Demonstrate an understanding of electrical system fundamentals Complete the Quizzes on Blackboard: Nicola Tesla (11 Points). The Story of Electricity (13 Points). Read Chapters 69 and 70, Ignition System Components and Operation , and Ignition Systems Diagnosis and Service Read Chapters 78, and 79, Fuel Injection Components and Operation, and 1. Describe how an engine lubrication system works. 1. Describe the definition of electricity Describe Ignition systems. Complete the Ignition System Quiz (12 Points), and Fuel Injection Quiz (10 Points). Describe Fuel Injection. Gasoline Direct Injection Systems. Week 6 2-29-16 Week 6 3-2-16 Week 7 3-7-16 Week 7 3-9-16 Week 8 3-14-16 Week 8 3-16-16 Due by 11:59 p.m. Read Chapters: 24 Intake and Exhaust Systems. Read Chapter 73 Throttle Position Sensors. Read Chapter 75 Mass Air Flow Sensors. Read Chapter 86 Catalytic Converters. Read Chapter 84 EGR Systems. Describe fuel injection and air supply systems. Complete the Quiz Exhaust Air Supply and Catalytic Converts (17 Points) Due by 11:59 p.m. Read Chapters: 50 Batteries 51 Battery Testing 52 Cranking Read Chapters: 54 Charging Systems 55 Charging Systems Diagnosing and Testing Read Chapters: 71 Computer Fundamentals 87 On-Board Diagnosis Read Chapter: 88 Scan Tools and Engine Performance Diagnosis Describe exhaust systems and how catalytic converters control emissions. Describe Starting Systems. Complete Quiz Cranking and Charging (32 Points). Describe Charging Systems. Describe Computer Systems. Complete the Quiz Computer Networks (20 Points). Describe Major Automotive Systems and How They Interrelate to Each Other. Week 9 No Class Practice Midterm No Class Practice Midterm 3-21-16 Spring Recess Week 9 3-23-16 Spring Recess Week 10 3-28-16 Week 10 3-30-16 Week 11 4-4-16 Week 11 4-6-16 Week 12 4-11-16 Week 12 4-13-16 Midterm Review Quizzes Midterm Read Chapters: 82 Vehicle Emissions Standards and Testing 83 Evaporative Emission Control Systems 85 Positive Crankcase Ventilation Read Chapters: 121 Clutches 122 Manual Transmissions Complete the Emissions Quiz (20 Points) Due by 11:59 p.m. Midterm Describe Emission Systems. Describe Drive Train Components. Read Chapters: 123 Drive Axles 125 Differentials Read Chapters: 127 Automatic Transmission Principles Read Chapters: 2 Careers In Automotive Service Complete the Transmission Quiz Due by Demonstrate knowledge of the various classification types of automotive repair businesses. Week 13 4-18-16 Week 13 4-20-16 Week 14 4-25-16 Week 14 4-27-16 Week 15 5-2-16 Week 15 5-4-16 Week 16 5-9-16 3 Starting A Career In Automotive 5 Technician Certification Read Chapters: 92 Brake System Components and Standards 93 Braking System Principles Read Chapters: 94 Brake Hydraulic Systems 106 ABS Components Operation Read Chapters: 109 Tires and Wheels 112 Suspension Systems Principles and Components Read Chapters: 115 Electronic Suspension Systems 119 Wheel Alignment Principles Read Chapters: 62 Heating and Air Conditioning Components and Operation. 63 Automatic Air Conditioning System Operation Read Chapters: 64 Heating and AC Diagnosis. 65 Heating and AC Service Read Chapters: 89 Introduction To Hybrid Vehicles 11:59 p.m. (29 Points) Describe Brake Systems. Complete the Brake Systems Quiz (16 Points). Due by 11:59 p.m. Describe Electronic Braking Systems. Describe Tires and Wheels Complete the Quiz Tires and Wheels Describe Suspension and Steering. (24 Points) Describe Cuyamaca College learning objectives for CTE Majors Complete the Heating and AC Quiz Describe Heating and Air Conditioning. (22 Points) Describe Hybrid Fuel Cells Week 16 5-11-16 Week 17 5-16-16 Week 17 5-18-16 Week 18 5-23-16 Week 18 5-25-16 Read Chapters: 91 Fuel Cells and Advanced Technologies Student Presentations Student Presentations Describe Alternative Energy Resources Projects Due Projects Due Final Exam