Hearty Welcome
to
Orientation cum Coordination Conference
and
Table Top Exercise on Chemical (Industrial) Disaster in Bellary
Conducted by
National Disaster Management Authority
State Disaster Management Authority
District Disaster Management Authority
And
M/s JSW Steel Limited
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Welcome
 Sri: Narayanaswamy,
Secretary (DM), GOK
 Sri: Satyanarayana,
IGP (Eastern R), GOK
 Sri: Bri (Dr) Khanna B.K.
Sr. Specialist, NDMA, N-Delhi
 Sri: Srinivasaiah H,
Director, DFB, GOK,
 Sri: Shivappa B,
Dy. Commissioner, Bellary
 Sri: Seemanth Singh,
Supdt. Police, Bellary
 Sri: Dr. Vinod Nowal,
Director & CEO
 Sri: Dr. Rakesh Dubey,
Director, DMI, Bhopal
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
JSW Steel Limited
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
JSW Steel Limited is certified to
OHSAS - 18001-2007
ISO 14001 - 2004
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
ISO 9001-2000
P.Sasindran
SHE Management – Employees Participation
1. Safety Committee
2. Safety Suggestion Mela
3. Quality Circles
4. Mock Drills
5. Safety Competitions
6. Fire Fighting Drill Competitions
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
SHE Promotions

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

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
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National Safety Day
National Fire Services Day
National Environment Day
Chemical Disaster Prevention Day
Gulbarga Regional Industrial Safety Day
HIV Awareness Programs
Vijayanagar Action Centre
Post Diploma In Industrial Safety
Safety Campaign at Works & Roads
Medical Camps
Safety Training Programs – Schools
Safety Training Programs – Industries
Mock Drills
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
National Safety Day Celebration
Safety Flag Hoisting
4th March, 2009
SMS - 1
Safety Rolling Trophy
Calendar Year - 2008
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
6
Training Program
•
New Recruits
•
Contractor’s employees
•
Once in 3 months
•
Before starting the job
•
Critical activities
•
Plant Shutdown
•
Shop floor
•
Contractor’s employees
•
New Recruits
Safety
Induction
Toolbox
Talk
BBS
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Potential Hazards
 Corex Gas
 LD Gas
 Coke Oven Gas
 Hydrogen Gas
 LPG
 Chlorine
 Liquid Oxygen
 Gases Oxygen
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Corex Gasholder
Capacity
: 1 00, 000 m3
Corex Gas
:
CO
: 43 %
CO2
: 28.5 %
H2
:
H2 O
:4%
N2
:
20 %
3.5 %
Density of Gas: 0.91 Kg / N3
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Gas Holders
Corex
G-Holder,
1 00, 000 m3
BF-2
G-Holder,
0 50, 000 m3
BF-3
G-Holder,
0 50, 000 m3
SMS-1
G-Holder,
0 30, 000 m3
SMS-2
G-Holder,
0 50, 000 m3
Coke Oven G-Holder
0 50, 000 m3
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Behavior in Gas Risk Areas
• Trained Employees
• PTW / Protocol
• Portable CO Detector
• ELBA- Gas Mask
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Safety Measures For Gas Holder
 Volume relief safety valve
 Lighting Arrestor
 Purging system
 Gas detection
 Anti-vacuum protection
 Safety Station in Corex Area
 U-Seals
 Protective Equipment
 Fire fighting system
 Fencing around gasholder
 Limit switches
 Monitoring equipment
 Aviation fitting
 Flare stack
 Earthing
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
LPG Bullets
 Two bullets of each 18 T Cap
 Use as a fuel in pilot burners,
 Safety Measures:
 Water Spray System
 Fire Hydrant System
 Water Monitors
 LPG Detectors
 Blast Wall is constructed
 competent person Inspection
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
LPG Bullets
 Two bullets of each 18 T Capacity
 Use as a fuel in pilot burners,
 Safety Measures:
 Water Spray System
 Fire Hydrant System
 Water Monitors
 LPG Detectors
 Blast Wall is constructed to protect the
surrounding area.
 Inspections carried out by competent person
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Hydrogen Gas Holders
Hydrogen Gas
3 X 81 m3
Hazard: Fire & Explosion
Forms explosive mixture after the release
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Hydrogen Gas Holder
 Safety Measures:
 Fire Hydrant System
 Water Monitors
 Detectors
 Nitrogen Purging System is provided
 Competent person Inspection
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Chlorine Toner
TLV – 1 PPM
CPP -1
3 Nos
CPP – 2
3 Nos
JSW EL
6 Nos
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Chlorine Toner
 Safety Measures:
 Chlorine Detectors
 Scrubbers for Neutralization
 Breathing Apparatus Test
 Chlorine Rescue Kit
 Persons are trained in use of emergency kit
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Jindal Praxair Oxygen Company Limited
Liquid oxygen
1000 + 56 MT
Liquid Nitrogen
600 + 40 MT
Liquid Argon
500 + 17 MT
Hazards
: Fire and Cold Burns
Safety Measures
: Fire Hydrant System
: PPE
: Certified for OHSAS Standards
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Jindal Praxair Oxygen Company Limited
Liquid Oxygen Storage tank
•
Flat bottomed tanks
•
Double Walled tanks
•
Inner tank ( Made of SS ) with Liquid Oxygen
.
Outer tank ( Made of CS ) containing
Insulation material in annular space
•
Annular Space between Inner and outer
storage tanks is purged with dry Nitrogen
.
Insulation space protected by Overpressure
relief valves .
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Bellary Oxygen Company Pvt Limited
Gaseous Oxygen
:
755 tons per day
Liquid Oxygen
:
100 tons per day
Gaseous Nitrogen :
600 tons per day
Liquid Nitrogen
:
50 tons per day
Liquid Argon
:
38.5 tons per day
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Bellary Oxygen Company Pvt Limited
Dyke wall
Over flow Valve
Argon storage tank
Dual Pressure , Vacuum
safety valve
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
BOC India Limited
BOC India Limited is a member of Linde Group and
Plant is commissioned on 21st April, 2009.
Plant capacity
:
1800 tons per day
Gaseous Oxygen
:
1700 tons per day
Liquid Oxygen
:
100 tons per day
Gaseous Nitrogen :
1200 tons per day
Liquid Nitrogen
:
6 tons per day
Liquid Argon
:
60 tons per day
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
<---------Rate of Burning cms/sec ------->
Properties of Oxygen
For Cotton Clothing :-
18
16
14
12
10
8
6
4
2
21
30
40
50
60
<--------Oxygen % in atmosphere --------- >
In enriched oxygen atmospheres the most common
combustible material that directly affects safety of personnel
is clothing. All clothing materials will burn fiercely in an
oxygen enriched atmosphere.
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Occupational Health Services
 Occupational Health Specialist
02
 Medical Officer
15
 Trained Nursing Staff
35
 Trained Medical Staff for PFT & Audiometry
04
 Ambulances
04
 ICU Ambulance with defibrillator
And a portable ventilator
01
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Active Fire Protection System
 Fire Extinguishers
 Fire Hydrant Systems – Pressurized
 Water Monitors for Gas Holders
 Fire Detection System for Vital Installations
 Gas Detection System
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Passive Fire Protection System
 Fire Resistance coating over the power cables
 Fire Doors
 Fire Barriers / Sealants
 Separation of Risk by compartmentation
 Process Safety Measures – Interlocking
system, Rupture discs, etc. etc.
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Fire Fighting Vehicles
 Water Tender
One
 Foam Tenders
Three
 Dry Chemical Powder Tender
One
 Crash Fire Tender
One
 Rescue Tender
One
 Mobile Safety Van
One
 Portable Dewatering Pumps
Eight nos
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Crash Fire Tender
Water : 7500 Ltrs
Foam : 0800 Ltrs
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Safety Mobile Van
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
12
DISASTER CONTROL MANAGEMENT COMMITTEE
CHIEF CO-ORDINATOR (DECLARER)
Director & CEO
DY.CHIEF CO-ORDINATOR ( INCIDENT CONTROLLER)
COO
President (Projects)
EMERGENCY SERVICES
1. AVP (S&FS)
2. AVP (EMD)
3. AVP (CMD)
3. DGM (Security)
4. Medical Services I/C
5. Transport In charge
VP
(Comm.)
VP
(WR & BM.)
AVP
(Agum.)
VP
(IM.)
VP
(Steel.)
Sr. VP
(HSM.)
Sr.VP
(RMHS
SR. VP
(Steel.)
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
VP
(HRD
& Admn.)
VP
(CRM.)
P.Sasindran
AVP
(Coke oven.)
EMERGENCY CONTROL PLAN
Plant operator
If off-site Emergency, call
The Competent authority
and handover control
to him. Competent Authority
Will become Declarer
Shift In charge
Shutdown the plant depending upon the situation
Contact Declarer Immediately
Dy. Chief Coordinator
( Incident Controller)
Chief Coordinator
(Declarer)
Search Team
Rescue Team
Alert, Evacuate & Assemble
Fire Fighting Team
First Aider Team
Keep in touch with Control Room
Declare
Shutdown Inform adjacent
Inform Fire
Emergency thro’ Plant if
Factories &
Brigade
coded signals necessary
Depts.
Shifting of
injured to
Hospital
Informing
Hospitals about
Antidotes
Inform
Police
Advice to the
Public
Direct Security Furnish names of
Inform Dir,
to account for
hospital &
Dy .Dir, PCB &
plant Personnel Antidotes to police
Local Auth.
Make
statement to the
Press
Informing and
help
relatives of
injured
th
th
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 & 27 May, 2009
Traffic Control
Make
statement
to press
Give clear
coded
signal
Law
and Order
P.Sasindran
Mock Drill
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Safety Awards and Recognitions
 Safety Rolling Trophy
 Best Safety Person of the Year
 Late S. Chandrasekhar Memorial Best Employee Award
 Safety Production Incentives
 One Million Man Hours – without accidents
 Safety Posters / Songs / Essays / Skits
 Fire Fighting Drill
 Bravery
 Exemplary
 Safety Suggestions
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran
Thank you
Orientation cum coordination confn. & Table Top Exercise on Chemical disaster, 26 th & 27th May, 2009
P.Sasindran