Hydraulic Transients When the SteadyState design fails! Monroe L. Weber-Shirk School of Civil and Environmental Engineering Hydraulic Transients: Overview In all of our flow analysis we have assumed gradually either _____ steady_____ state operation or ________ varied flow ______ What about rapidly varied flow? How does flow from a faucet start? How about flow startup in a large, long pipeline? What happens if we suddenly stop the flow of water through a tunnel leading to a turbine? Hydraulic Transients Unsteady Pipe Flow: time varying flow and pressure Routine transients change in valve settings starting or stopping of pumps changes in power demand for turbines changes in reservoir elevation turbine governor ‘hunting’ action of reciprocating pumps lawn sprinkler Catastrophic transients unstable pump or turbine operation pipe breaks References Chaudhry, M. H. 1987. Applied Hydraulic Transients. New York, Van Nostrand Reinhold Company. Wylie, E. B. and V. L. Streeter. 1983. Fluid Transients. Ann Arbor, FEB Press. Analysis of Transients ODE Gradually varied (“Lumped”) _________ conduit walls are assumed rigid fluid assumed incompressible flow is function of _____ time only PDE Rapidly varied (“Distributed”) _________ fluid assumed slightly compressible conduit walls may also be assumed to be elastic flow is a function of time and ________ location Establishment of Flow: Final Velocity How long will it take? 1 H EGL 2 2 V 2g HGL V2 L p1 V12 p2 V22 z1 z 2 h f hL 2g 2g g = 9.8 m/s2 H = 100 m 1.5 K = ____ f = 0.02 L = 1000 m V 2 D=1m 0.5 Ken= ____ 1.0 Kexit= ____ Final Velocity H z1 z2 h f 2 2 LV hf f D 2g hL h L K V2 L H f K 2g D 2 gH Vf fL K D V2 2g g = 9.8 m/s2 H = 100 m K = 1.5 f = 0.02 L = 1000 m D=1m 9.55 m/s What would V be without losses? _____ 44 m/s Establishment of Flow: Navier Stokes? Initial Velocity velocity (m/s) before head loss becomes significant mdV 10 F ma F= 9 dt 8 F = pA = g HA 7 m = r AL HA AL dV dt t V H V gt L 0 HAt ALV 0 5 10 2 gH fL K D g = 9.8 m/s2 H = 100 m K = 1.5 f = 0.02 L = 1000 m D=1m 0 HA dt AL dV 0 6 5 4 3 2 1 Vf 15 20 25 time (s) V HAt AL V H L gt 30 Flow Establishment: Full Solution F d å (mV ) dt F =________, gravity ________ drag t 0 =- g hl D 4L F = t 0 Lp D L V 2 d ALV A H K f D 2 g dt g t V dt 0 0 L 2 V L g H K f D 2g t dV dt V 0 0 dV gH 1 K f 2 V L 2 L D Flow Establishment: tanh! dV 1 - 1 bV ò0 a 2 - b2V 2 = ab tanh a if V V bV t tanh a ab 1 V a b 1 tanh abt b a gH L Vf a a b gH K f 2 gH V tanh t 2L L D fL K D V < Vf 1 K f b 2 L D Time to reach final velocity 1 1 bV t tanh ab a t0.9V f 1 1 V tanh V ab f 0.9V f 1 1 tanh V ab f tanh 1 (0.9) gH K f 2L L D Vf a b tanh 1 (0.9) 1.47 Time to reach 0.9Vf increases as: tanh 1 (0.9) L increases t0.9V gH L K f H decreases 2 L2 D Head loss decreases f Flow Establishment t0.9V 14.34 s f 12 10 velocity (m/s) g = 9.8 m/s2 H = 100 m K = 1.5 f = 0.02 L = 1000 m D=1m 8 6 4 2 0 0 10 20 30 time (s) gH K f 2 gH V tanh t fL 2 L L D K D Was f constant? Re = VD n 107 40 Household plumbing example Have you observed the gradual increase in flow when you turn on the faucet at a sink? No? Good! 50 psi - 350 kPa - 35 m of head K = 10 (estimate based on significant losses in faucet) f = 0.02 L = 5 m (distance to larger supply pipe where velocity change is less significant) D = 0.5” - 0.013 m time to reach 90% of final velocity? T0.9Vf = 0.13 s V > Vf? dV 1 1 a + bV - 1 bV t =ò 2 = ctnh = ln 2 2 ¥ a - b V ab a 2ab a - bV a if V > b V 20 If V0= velocity (m/s) a V = ctnh (abt ) b a + bV0 1 tV0 = ln 2ab a - bV0 15 10 5 0 0 5 10 15 time (s) a V = ctnh é ab t + tVo ù ë û b ( ) ctnh ( x ) = sinh(2 x) cosh (2 x ) - 1 Why does velocity approach final velocity so rapidly? 20 Lake Source Cooling Intake Schematic Motor Lake Water Surface Steel Pipe ? 100 m Intake Pipe, with flow Q and cross sectional area Apipe 1m Pump inlet length of intake pipeline is 3200 m What happens during startup? What happens if pump is turned off? Wet Pit, with plan view area Atank Transient with varying driving force F d (mv) dt Q d Apipe LV Apipe H hl dt g Apipe g H hl dt dQ where L Q2 hl K f 2 D Apipe 2 g Lake elevation - wet pit water level H = ______________________________ L What is z=f(Q)? Q Apipe g L H hl t dzwetpit dt = Q f(Q) Awetpit Finite Difference Solution! Is f constant? Wet Pit Water Level and Flow Oscillations 4 Q 3 1 2 0.5 1 0 0 3 Q (m /s) 1.5 z -0.5 -1 -1 -2 -1.5 -3 -2 -4 0 200 400 600 time (s) 800 What is happening on the vertical lines? 1000 z (m) 2 1200 constants Wet Pit with Area Equal to Pipe Area 2 20 Q 1.5 z 10 0.5 5 0 0 -0.5 -5 -1 -10 Pipe collapse Water Column Separation -1.5 -2 0 200 Why is this unrealistic? 400 600 time (s) 800 1000 -15 -20 1200 z (m) Q (m3/s) 1 15 Overflow Weir at 1 m 2 2 Q 1.5 z 1 0.5 0.5 0 0 -0.5 -0.5 -1 -1 -1.5 -1.5 -2 0 200 400 600 800 time (s) 1000 -2 1200 z (m) Q (m3/s) 1 1.5 Period of Oscillation: Frictionless Case Apipe g H hl dt dQ z = -H z = 0 at lake surface L Wet pit mass balance dQ Apipe g dt Apipe g dt 2 d z dt 2 gApipe LAwetpit dt 2 dQ dt z L Q dt L Awetpit d 2 z 2 Awetpit z dz Awetpit d 2 z z0 gA pipe z C1 cos t LA wetpit gA pipe C sin t 2 LAwetpit Period of Oscillations g Ap T 2 3170m 24m 2 2 9.81m / s 1.7m T = 424 s Pendulum Period? L T 2 g 2 2 4 Q 1.5 Q (m3/s) T 2 plan view area of wet pit (m2) 24 pipeline length (m) 3170 inner diameter of pipe (m) 1.47 gravity (m/s2) 9.81 z 3 1 2 0.5 1 0 0 -0.5 -1 -1 -2 -1.5 -3 -2 -4 1200 0 200 400 600 time (s) 800 1000 z (m) L Awet pit Transients In previous example we assumed that the velocity was the same everywhere in the pipe We did not consider compressibility of water or elasticity of the pipe In the next example water compressibility and pipe elasticity will be central Valve Closure in Pipeline V2 V Sudden valve closure at t = 0 causes change in discharge at the valve ↑p at valve What will make the fluid slow down?____ Instantaneous change would require infinite force __________ Impossible to stop all the fluid instantaneously What do you think happens? Transients: Distributed System Tools Conservation of mass Conservation of momentum Conservation of energy We’d like to know pressure change rigid walls elastic walls propagation speed of pressure wave time history of transient Pressure change due to velocity change HGL V0 V V0 a steady flow unsteady flow V0 V V0 a velocity V0 density 0 0 0 0 pressure P0 P0 P P0 P0 P V0 V a Momentum Equation HGL V0 V V0 1 a 2 M1 M 2 W Fp1 Fp2 Fss M 1x M 2 x Fp1 x Fp2 M 1x 1V12 A1 M 2 x 2V22 A2 Neglect head loss! Mass conservation 1V1 A1 2V2 A2 1V1 A1 V2 V1 p1 A1 p2 A2 A1 A2 1V1V p p = p2 - p 1 Magnitude of Pressure Wave V0 V V0 1 a 2 1V1V p V1 V0 a a V0 p aV - a DV DH = g Dp = gDH increase in HGL. Decrease in V causes a(n) _______ Propagation Speed: Rigid Walls V0 V V0 0 a 0 A(V0 a) 0 A(V0 a V )( 0 ) Conservation of mass 0 V (V0 a) 1 0 V (V0 a) 0 Solve for V Propagation Speed: Rigid Walls V0 V V0 0 p 0 (V0 a)V V (V0 a) 0 a 0 momentum mass 0 V0 a p 0 (V0 a) 0 p a 2 Need a relationship between pressure and density! 2 Propagation Speed: Rigid Walls K p a 2 p definition of bulk modulus of elasticity a K Example: Find the speed of a pressure wave in a water pipeline assuming rigid walls. 2.2 x 109 a 1480 m/s K 2.2 GPa (for water) 1000 3 1000 Kg/m speed of sound in water Propagation Speed: Elastic Walls V0 V V0 0 0 a K 0 D a Additional parameters D = diameter of pipe t = thickness of thin walled pipe E = bulk modulus of elasticity for pipe a K 0 effect of water compressibility K D 1 effect of pipe elasticity E t Propagation Speed: Elastic Walls Example: How long does it take for a pressure wave to travel 500 m after a rapid valve closure in a 1 m diameter, 1 cm wall thickness, steel pipeline? The initial flow velocity was 5 m/s. E for steel is 200 GPa What is the increase in pressure? solution Time History of Hydraulic Transients: Function of ... Time history of valve operation (or other control device) Pipeline characteristics diameter, thickness, and modulus of elasticity length of pipeline frictional characteristics tend to decrease magnitude of pressure wave Presence and location of other control devices pressure relief valves surge tanks reservoirs Time History of Hydraulic Transients 1 H V=Vo 3 V=0 H V= -Vo V=0 a L a t 2 t H V=0 L a L 4 V= -Vo L L t L a t 2L a Time History of Hydraulic Transients H 5 V= -Vo H 7 V=Vo V=0 a L 2L t a V=0 a t 6 3L a L 8 H V=0 V= Vo L t L 3L a t 4L a Pressure head Pressure variation over time H reservoir level Neglecting head loss! 4L a 8L a 12L a time Pressure variation at valve: velocity head and friction losses neglected Real traces Lumped vs. Distributed 4L T >> a lumped system For _______ pressure fluctuation period T = __________________________ For LSC wet pit T 2 T = 424 s 4L 9.1 s = 4*3170 m/1400 m/s = ____ L Awet pit g Ap a What would it take to get a transient with a period of 9 s in Lake Source Cooling? ____________ Fast valve Methods of Controlling Transients Valve operation limit operation to slow changes if rapid shutoff is necessary consider diverting the flow and then shutting it off slowly Surge tank acts like a reservoir closer to the flow control point Pressure relief valve automatically opens and diverts some of the flow when a set pressure is exceeded Surge Tanks Reservoir Reduces amplitude of pressure tunnel by reflecting fluctuations in ________ incoming pressure waves Decreases cycle time of pressure wave in the penstock Start-up/shut-down time for turbine can be reduced (better response to load changes) Surge tank Penstock T Tail water Surge tanks Use of Hydraulic Transients There is an old technology that used hydraulic transients to lift water from a stream to a higher elevation. The device was called a “Ram Pump”and it made a rhythmic clacking noise. How did it work? High pressure pipe Source pipe Stream Ram Pump Minimum valve closure time How would you stop a pipeline full of water in the minimum time possible without bursting the pipe? r a = - (Ñp + r g ) + mÑ2 V Apipe g L H hl dt dQ Apipe g p z hl dt dQ L g p H z g H EGL HGL V L Simplify: no head loss and hold pressure constant Apipe g p z hl dt dQ L g H EGL HGL V Apipe g p z dt dQ L g Apipe g p z t Q0 L g Q0 L t p Apipe g z g L Integrate from 0 to t and from Q to 0 (changes sign) V0 L t p g z g dV g p z hl dt L g Back to Ram Pump: Pump Phase 10 velocity (m/s) Coordinate system? P1 = _____ 0 z3 g P2 = _____ z2-z1 = ___ -z1 12 z1 6 4 2 0 0 10 20 40 High pressure pipe Source pipe Stream 30 time (s) p z z3 z1 g z 8 z3 Reflections dV g p z hl dt L g What is the initial head loss term if the pump stage begins after steady state flow has been z1 reached? _____ p z3 What is g z hl ?_____ What is p z hl when V approaches zero? g z3 z1 ______ Low V (low hl) Where is most efficient pumping? ___________ How do you pump the most water? ______ Maintain high V Ram: Optimal Operation What is the theoretical maximum ratio of pumped water to wasted water? Rate of decrease in PE of wasted water equals rate of increase in PE of pumped water Qw z1 Qpumped z3 z1 Q pumped Qw z1 z3 z1 High Q and Low loses? Acceleration 12 velocity (m/s) 10 8 6 Insignificant head loss dV g p z hl dt L g dV g z1 dt L Deceleration (pumping) 4 Keep V high for max Q 2 0 0 10 20 time (s) 30 40 dV g p z hl dt L g dV g z3 z1 dt L Cycle times gtacc dV tacc z1 dt L gtdecel dV tdecel z3 z1 dt L gtacc gtdecel z1 z3 z1 L L tacc z1 tdecel z3 z1 Change in velocities must match dV dV tdecel tacc dt dt Summary (exercise) When designing systems, pay attention to startup/shutdown Design systems so that high pressure waves never occur High pressure waves are reflected at reservoirs or surge tanks Burst section of Penstock: Oigawa Power Station, Japan Chaudhry page 17 Collapsed section of Penstock: Oigawa Power Station, Japan Chaudhry page 18 Values for Wet Pit Analysis Flow rate before pump failure (m3/s) 2 plan view area of wet pit (m2) 24 pipeline length (m) 3170 inner diameter of pipe (m) 1.47 elevation of outflow weir (m) 10 time interval to plot (s) 1000 pipe roughness (m) 0.001 density (kg/m3) 1000 dynamic viscosity (Ns/m2) 1.00E-03 gravity (m/s2) 9.81 Pressure wave velocity: Elastic Pipeline E = 200 GPa D=1m t = 1 cm K 0 a K D 1 E t a 2.2 x109 1000 1 2.2 x10 9 1 1020 m/s 200 x109 0.01 0.5 s to travel 500 m aV (1020 m/s)(-5 m/s) H 520 m g 9.8m/s 2 p gH p (1000 kg/m 3 )(9.8 m/s 2 )(520 m) = 5.1 MPa = 740 psi Ram Pump Air Chamber Rapid valve Water inlet Ram pump H2 High pressure pipe Source pipe H1 Stream Ram Pump Ram animation Ram Pump Time to establish flow t0.9V 12 0.9V f tanh 1 ab Vf 1 f tanh 1 (0.9) gH1 K f 2L L D velocity (m/s) 10 HA AL 8 dV dt 6 4 dV g H2 dt L 2 0 0 10 20 time (s) 30 40 Surge Tanks Real pressure traces At valve At midpoint