FS with PRO Technology
Folio-Size Sheeter
E.C.H. Will
Slide 2
Agenda
Market situation
Challenges
Your interest – Your need
Our solution
Copyright 2013 E.C.H. Will GmbH
Highlights of the machine
E.C.H. Will
Slide 3
Market Situation
The market size for coated paper and board is shrinking.
New challenges need suitable solutions.
Requirements
Small order
sizes
► Complex pallet
logistic
► Variation of pallet
sizes
► Low efficiency (old drive system)
► Low output / product quality issues
► JIT process
► Product tracking/
individual order
management
Copyright 2013 E.C.H. Will GmbH
Aged installed base
Short time to
market
E.C.H. Will
Slide 4
Challenges
Product quality
Lifecycle Management
► Complex and costly
► Increasing obsolescence
of parts / components
► Increasing maintenance
costs
► Dust contamination
► Marking through
sheeting process
New
challenges
Margins
► Not profitable enough
► Not profitable enough (per operator)
Small order sizes
► Long changeover times
Copyright 2013 E.C.H. Will GmbH
Output
E.C.H. Will
Slide 5
Market Situation
The market size for coated paper is annually growing at 0 - 2%.
The market for board is annually growing at 6 - 8%.
Requirements
Large to
medium order
sizes
► Starting at 25 mto
per order
► Low to medium efficiency
► Semi-automatic process
► Inventory process
► Semi-automatic
product tracking /
order management
Copyright 2013 E.C.H. Will GmbH
Installed base
Short time to
market
E.C.H. Will
Slide 6
Challenges
Working conditions
Paper quality
► Number of splices per
reel
► Cross curl
► Electrostatic load
► Wrinkles
► Instable moisture
content
New
► Finishing room
environment
► Availability of qualified
resources
challenges
► Small margins
Copyright 2013 E.C.H. Will GmbH
Competition
E.C.H. Will
Slide 7
Market Situation
The market size for coated paper and board is annually growing at 6 – 10%.
New challenges need suitable solutions.
Requirements
Large to
medium order
sizes
► Starting at ? mto
per order
► Low efficiency
► Manual process
► Via stock process
► Fully manual
product tracking /
order management
Copyright 2013 E.C.H. Will GmbH
Aged installed base
Short time to
market
E.C.H. Will
Slide 8
Challenges
Working conditions
Paper quality
► Number of splices per
reel
► Cross curl
► Electrostatic load
► Wrinkles
► Instable moisture
content
► Small margins
New
challenges
Costs
► High interest level –
high financing costs
Lifecycle management
► Lack of local service
Copyright 2013 E.C.H. Will GmbH
Competition
► Finishing room
environment
► Availability of qualified
resources
E.C.H. Will
Slide 9
Your Interest – Your Need
Quality of machinery
High price
performance ratio
► Quality of end
products
► Machine life time
Market competence
and consultancy
► Solutions to meet
highest challenges in
world-wide folio
market
Sustainable partnership
► Long experience in
paper industry
► Upgradability of
machines
► Strong customer
service focus
Copyright 2013 E.C.H. Will GmbH
► Experience in
world market
requirements
Need
E.C.H. Will
Slide 10
Your Interest – Your Need
High price performance ratio
High output
Training
Low waste
► Expert online support
► Staggered reel
production
► Side-by-side reel
production
► Productivity + 20%
compared to standard
tape design
► Reel loading concept
from manual to fully
automatic process
► Line availability > 80%
at minimum downtime
► Comprehensive and
complete training to
enable “fresh users”
to be successful
from the beginning
► Less quality control
checks by operator
► Start-up waste reduced
by > 50%
► Low claim
management activities
Fast Installation
Copyright 2013 E.C.H. Will GmbH
► 8 weeks from arrival
at site to start of
production
E.C.H. Will
Slide 11
Your Interest – Your Need
High price performance ratio
Maintenance
Set-up
► Automatic recipe
administration
► Low maintenance
attention
► Short set-up time,
> 50% less
Order change
Energy saving
► Fastest changeover
process
► Low energy / air
consumption per ton
Copyright 2013 E.C.H. Will GmbH
Recipe administration
E.C.H. Will
Slide 12
Our Solution
Copyright 2013 E.C.H. Will GmbH
FS Folio-Size Sheeter
E.C.H. Will
Slide 13
Our Solution
Our Features – Your Benefit
Please click
Flexibility on
speed curves
Cross cutter
knife load
Drive system
with high
torque
Machine
parameter
setting
“Ice-block”
stack quality
Machine
ergonomics
Foot print
Copyright 2013 E.C.H. Will GmbH
PRO
technology
E.C.H. Will
Slide 14
PRO Technology
High speed tape section
Fast tape track
No nip rollers = no
markings!
Consistent high product quality
Less manpower for quality control
perfect blocking of clips and
flying sheets!
no
Static bar
Vacuum belts
Copyright 2013 E.C.H. Will GmbH
Controlled ionization ensures
E.C.H. Will
Slide 15
PRO Technology
Top tape-less overlapping
No top tapes means
no size change
adjustments
Less downtime
Mark-free production for coated
paper and board
Copyright 2013 E.C.H. Will GmbH
Less start-up and set-up
waste
E.C.H. Will
Slide 16
PRO Technology
Sample for coated grades
Conventional
technology
PRO technology
► 150 – 250 m/min
► 250 – 350 m/min
15% higher speed
Set-up time
► Up to 15 minutes
► Up to 4 minutes
Start-up time
► Up to 10 minutes
► Up to 2 minutes
Higher Capacity!
Copyright 2013 E.C.H. Will GmbH
Output
E.C.H. Will
Slide 17
Flexibility on Speed Curves
No matter your requirements, we match every synchronous length
Please click
Working width
771 (1 knife)
2000 mm
771 (1 knife)
2200 mm
771 (1 knife)
2400 mm
891 (1 knife)
2000 mm
891 (1 knife)
2200 mm
891 (1 knife)
2400 mm
620 (2 knives)
2000 mm
620 (2 knives)
2200 mm
Copyright 2013 E.C.H. Will GmbH
Synchronous length
E.C.H. Will
Slide 18
Cross Cutter Knife Load
Knife load up to
1000 gsm
Variable cross
cutter
Equipped with
standard knives
or
Copyright 2013 E.C.H. Will GmbH
Single use only
type knives
E.C.H. Will
Slide 19
Cross Cutter Knife Load
Single use only type knife
► Long lifetime
Paper
Single use only type knife
approx. 15% longer compared to
standard knife
► No regrinding
logistics for regrinding not necessary, no
linings, no wrong installation possible
Regrindable standard knife
► Always excellent, consistent cut
quality
one supplier, latest grinding technology
(super polished)
► Easy to install and to adjust
20% time saving for knife change
knives always in stock at E.C.H. Will
Easy angle change for coated
paper
► Low part cost for single use only
type knife
Copyright 2013 E.C.H. Will GmbH
► Ready availability
E.C.H. Will
Slide 20
Drive System with high Torque
Siemens drive system
Best speed curve
capabilities through
torque motors
For optimization of short ranges of cut-off
lengths, a 2-knives cross cutter can be
equipped with 4 synchro motors
Copyright 2013 E.C.H. Will GmbH
Advantages
►No coupling – two
motors are positioned
directly
►Extremely stiff
connection
►Liquid cooling system
E.C.H. Will
Slide 21
Machine Parameter Setting
Machine parameter setting through recipe menus
Excel sheet with recipes
Copyright 2013 E.C.H. Will GmbH
Sample: parameters on touch screen
Please click
E.C.H. Will
Slide 22
Machine Parameter Setting
Choose from recipes to set machine parameters
Please click
Excel sheet with recipes
Copyright 2013 E.C.H. Will GmbH
Sample: parameters on touch screen
Alternative
E.C.H. Will
Slide 23
“Ice-block” Stack Quality
Excellent stack quality without S-curve
Copyright 2013 E.C.H. Will GmbH
E.C.H. Will
Slide 24
Machine Ergonomics
Access to cross cutter
Operation and
maintenance friendly
equipment!
Approx.
500 mm
space
approx.
500 mm
Copyright 2013 E.C.H. Will GmbH
Hinged table allows
easy access for knife
change
E.C.H. Will
Slide 25
Machine Ergonomics
Mirco soll neues
Foto bei Nippon
machen
Operating panel
Comfortable operation with movable operating
panel
Touchscreen in
English or other
languages
Extra screen for
watching the
stacking process
Space
Copyright 2013 E.C.H. Will GmbH
Optional:
E.C.H. Will
Slide 26
Machine Ergonomics
Access to sheet transport
Easy and safe accessibility
Optimum sheet flow
observation
Copyright 2013 E.C.H. Will GmbH
Working table
Space
E.C.H. Will
Slide 27
Machine Ergonomics
Guarding system
Noise level
industry
benchmark
Safety doors with
excellent access
to the machine
Copyright 2013 E.C.H. Will GmbH
Optimum sheet
flow observation
E.C.H. Will
Slide 28
Foot Print
Compact design needs minimum space
12 m
Copyright 2013 E.C.H. Will GmbH
► Length: 10,5 m for main machine with single slitter
► Length: 12 m for main machine with dual slitter
E.C.H. Will
Slide 29
Highlights Folio-Size Sheeter
Please click
Copyright 2013 E.C.H. Will GmbH
E.C.H. Will
Slide 30
Highlights Folio-Size Sheeter – Unwind Station
Please click
Reel change
times
Reel
transport
Unwind concept
Options
Decurling
Brake system
Copyright 2013 E.C.H. Will GmbH
Dust removal
system
E.C.H. Will
Slide 31
Reel Transport
Variations
Motorized trolleys
Slat conveyor
Copyright 2013 E.C.H. Will GmbH
Manual trolleys
E.C.H. Will
Slide 32
Reel Change Times
Comparison
Manual splicing
► Semi-automatic
solution with machine
stop for seconds
Non-stop splicing
► No machine stop,
highest output
Copyright 2013 E.C.H. Will GmbH
► Vacuum splice bar
and optional web cut
Zero-speed splicing
E.C.H. Will
Slide 33
Reel Change Times - Manual
V (m/min.)
520 s from stop to start for 5 reel changes
350
250
200
50
T (s)
Rejecting 90 s
Reel change Warning
- 2 helpers 5s
- One operator 425 s
Decelerating 60 s
520 s
10 s
10 s
Check reel /
sheet condition
Acceleration 80 s
Copyright 2013 E.C.H. Will GmbH
0
E.C.H. Will
Slide 34
Reel Change Times – Zero-Speed Splice
V (m/min.)
100 s from stop to start for 5 reel changes
350
250
200
50
T (s)
Initiate
Warning Rejecting 90 s
Splice
5s
3 s Splice 2 s - One operator Decelerating 60 s
100 s
10 s
10 s
Check reel /
sheet condition
Acceleration 80 s
Copyright 2013 E.C.H. Will GmbH
0
E.C.H. Will
Slide 35
Reel Change Times – Non Stop
V (m/min.)
60 s from stop to start for 5 reel changes
350
250
200
100
T (s)
5
2s
4
2s
1s
Decelerating 48s
3
2s
2
2s
1s
1s
1s
- One operator Splice 14 s
1
2s
10 s 10 s
Check reel /
sheet condition
Rejecting
46 s
Acceleration 68 s
Copyright 2013 E.C.H. Will GmbH
0
E.C.H. Will
Slide 36
Reel Change Times - Comparison
Kann das für Folio abgeändert werden?
Reel diameter:
Production speed:
Size:
Pocket:
Number of reels:
Reduction time for stops e.g:
1.6 m
450 m/min.
A4, 80 gsm
10
5
15%
Zero-speed
Non-stop
11
3
2
Efficiency
68%
78%
80%
Output in 24 h(t)
370
424
433
Reel change time (min.)
Copyright 2013 E.C.H. Will GmbH
Single
E.C.H. Will
Slide 37
Brake System
Generator
brake
PN- brake
of the machine
Copyright 2013 E.C.H. Will GmbH
+ 50% torque during quick stop
E.C.H. Will
Slide 38
Brake System - Benefits
New generator brake generation saves costs
and increases efficiency!
Energy
Operation/
Maintenance
Service parts
► Regenerative brake
saves energy costs
► No wear and tear –
saves downtime
► Low costs for generator
brake
► Stop time becomes
shorter by additional
torque of pneumatic
brake
► No noise
► Short delivery times
► No additional web tension
measuring necessary
► Separate heat exchanger
Copyright 2013 E.C.H. Will GmbH
► Precise brake reaction by
torque control
► Easy access, easy to
replace
E.C.H. Will
Slide 39
Brake System
Pneumatic multi-disc-brake
Consistent braking
performances for different
requirements
Advantages
► an extremely low wear,
► thus a very long life
► clean ambient air
High level of heat dissipation improves
extremly low temperatures
Copyright 2013 E.C.H. Will GmbH
► thereby never causing any
significant brake dust by
abrasion
E.C.H. Will
Slide 40
Decurling
Optimized decurler section
for uncoated and coated
products and all kinds of
paper grades
Dust removal system can be
integrated
Decurling bar
Rod decurler
Copyright 2013 E.C.H. Will GmbH
Double decurling for 1. and
2. web
E.C.H. Will
Slide 41
Dust Removal System
Function:
Out of function:
Reduction of dust on paper
surface
paper
► For sensitive
paper
► Paper infeed
Vacuum area
► Splice
Copyright 2013 E.C.H. Will GmbH
Vacuum dust on
paper surface
E.C.H. Will
Slide 42
Unwind Station - Options
Residual reel removal
Removal of residual reels
with AGV
Copyright 2013 E.C.H. Will GmbH
Automatic removal of
residual reels
E.C.H. Will
Slide 43
Highlights Folio-Size Sheeter
Please click
Pallet change
Stacker
Options
Slitter
Cross cutter
Fast tape track
High speed
rejection
Copyright 2013 E.C.H. Will GmbH
Top tape-less
overlapping
E.C.H. Will
Slide 45
Slitter
Option
Dual slitter
Highest cutting performance up to 6 webs
Advantages
► Knife load: max. 2 x 600 g/m2 (1200 g/m2 )
► Speed: max. 350 m/min.
Copyright 2013 E.C.H. Will GmbH
E.C.H. Will
Slide 46
Cross Cutter
Variable cross cutter improves
excellent cut quality
Lower costs and reduced
downtime with single use only
type knives
Max. speed: 350 m/min.
Copyright 2013 E.C.H. Will GmbH
Format correction to a tenth
possible
E.C.H. Will
Slide 47
Cross Cutter – Speed Curve
Copyright 2013 E.C.H. Will GmbH
E.C.H. Will
Slide 48
Cross Cutter – Speed Curve
Sync. Length 771 mm (1 knife), working width 2200 mm (steel); 15.09.2010
Copyright 2013 E.C.H. Will GmbH
E.C.H. Will
Slide 49
Cross Cutter – Speed Curve
Sync. Length 891 mm (1 knife), working width 2000 mm (steel); 11.08.2010
Copyright 2013 E.C.H. Will GmbH
E.C.H. Will
Slide 50
Cross Cutter – Speed Curve
Sync. Length 891 mm (1 knife), working width 2200 mm (steel); 10.08.2010
Copyright 2013 E.C.H. Will GmbH
E.C.H. Will
Slide 51
Cross Cutter – Speed Curve
Sync. Length 771 mm (1 knife), working width 2400 mm (steel); 15.09.2010
Copyright 2013 E.C.H. Will GmbH
E.C.H. Will
Slide 52
Cross Cutter – Speed Curve
Sync. Length 891 mm (1 knife), working width 2400 mm (steel); 15.09.2010
Copyright 2013 E.C.H. Will GmbH
E.C.H. Will
Slide 53
Cross Cutter – Speed Curve
Sync. Length 620 mm (2 knives), working width 2000 mm (steel); 10.7.2009
Copyright 2013 E.C.H. Will GmbH
E.C.H. Will
Slide 54
Cross Cutter – Speed Curve
Sync. Length 620 mm (2 knives), working width 2200 mm (steel); 4.2.2011
Copyright 2013 E.C.H. Will GmbH
E.C.H. Will
Slide 55
Fast Tape Track
High speed tape section
no marking, no jam
and size adjustment!
means
Operator friendly!
Hinged table brings approx. 500
mm space for knife change
Copyright 2013 E.C.H. Will GmbH
No nip rollers and no top tapes
E.C.H. Will
Slide 56
High Speed Rejection
In production process
In reject process
Up to max. speed waste
recuction
Copyright 2013 E.C.H. Will GmbH
Motor driven – for low noise
E.C.H. Will
Slide 57
Top Tape-less Overlapping
No top tapes
means no marks!
Copyright 2013 E.C.H. Will GmbH
Mark-free production for
coated paper and board
No nip rollers
means no jam, no nip and size
adjustment!
E.C.H. Will
Slide 58
Top Tape-less Overlapping
Top tape-less overlapping
Please click
Vacuum belts
Static bar
Copyright 2013 E.C.H. Will GmbH
Vacuum box
E.C.H. Will
Slide 59
Stacker
Stacker infeed
The combination of De-ionization
unit and Blast air ensures
no static load in the stack
Front stopp
Copyright 2013 E.C.H. Will GmbH
Side jogger
Adjustable curved shoes for good
stacking quality
E.C.H. Will
Slide 60
Stacker
Stacking process
Please click
Accurate stack quality at 350 m/min.
Copyright 2013 E.C.H. Will GmbH
E.C.H. Will
Slide 61
Pallet Change
Interim table
Non-stop pallet
change ensures high
production efficiency
Stacks can be formed
centered on pallets
Copyright 2013 E.C.H. Will GmbH
For coated and
uncoated paper and
board
E.C.H. Will
Slide 62
Pallet Change
Interim table
max. weight on table: 1.300 kg
max. stacking height: 450 mm
Separating fingers
Interim table
Copyright 2013 E.C.H. Will GmbH
No marking on product, no waste,
no reject during pallet change
E.C.H. Will
Slide 64
Folio-Size Sheeter - Options
Tab inserter
Copyright 2013 E.C.H. Will GmbH
E.C.H. Will Tab inserter
E.C.H. Will
Slide 65
Folio-Size Sheeter - Options
Ink jet ream marking
The E.C.H. Will ream
marker can be used
with a dual slitter
only.
Copyright 2013 E.C.H. Will GmbH
E.C.H. Will
Slide 66
Folio-Size Sheeter - Options
Pallet magazine
Pallet magazine
Copyright 2013 E.C.H. Will GmbH
Pallet alignment
E.C.H. Will
Slide 67
Folio-Size Sheeter - Options
Pallet wrapping
Stretch wrapping
Shrink wrapping
Hood wrapping
Heat
Heat
► Capacity up to 100 pal/h
► Best shape
► Shrinking with gas or
electric
► Horizontal or vertical film
rolls, no crane needed
► Capacity up to 100
pallets/h
► Used for uniform sizes
► Space-saving
Copyright 2013 E.C.H. Will GmbH
► Capacity up to 60
pallets/h
► Automatic film clamping
and cutting system
► Free programmable
wrapping cycles
E.C.H. Will
Slide 68
Folio-Size Sheeter - Options
Pallet labelling
Foot labelling
Robot labelling
Copyright 2013 E.C.H. Will GmbH
E.C.H. Will
Slide 69
Folio-Size Sheeter - Options
Pallet strapping
Innovative pallet strapping
technology
Different productivity and sizes
for customer request
Different accessories like
integrated turntable for
cross/double cross strapping
Copyright 2013 E.C.H. Will GmbH
Available presure for top press
and strap tension
Thank you very much for your attention!
Visit www.echwill.com for more information
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