Lab Safety Dr. R. Forrest Phys 3110 University of Houston Electrical Safety Introduction • An average of one worker is electrocuted on the job every day • There are four main types of electrical injuries: – – – – Electrocution (death due to electrical shock) Electrical shock Burns Falls Electrical Terminology • • • • Current – the movement of electrical charge Resistance – opposition to current flow Voltage – a measure of electrical force Conductors – substances, such as metals, that have little resistance to electricity • Insulators – substances, such as wood, rubber, glass, and bakelite, that have high resistance to electricity • Grounding – a conductive connection to the earth which acts as a protective measure Electrical Shock • Received when current passes through the body • Severity of the shock depends on: – Path of current through the body – Amount of current flowing through the body – Length of time the body is in the circuit • The maximum safe shock duration at 110 V is 1 second (IEEE Std. 80) • LOW VOLTAGE DOES NOT MEAN LOW HAZARD How Electrical Current Affects the Body Current (Amps) Human Reaction 0.001 Perception level. Just a faint tingle. 0.005 Slight shock felt; not painful but disturbing. Average individual can let go. 0.006-0.025 (Women) Painful shock, muscular control is lost. 0.009-0.030 (Men) This is called the freezing current or "let-go" range. 0.050-0.150 Extreme pain, respiratory arrest, severe muscular contractions, ventricular fibrillation is possible. 1 - 4.3 10 Ventricular fibrillation. Cardiac arrest, severe burns and probable death. Note: some smaller microwave ovens use 10.0 Amps (10,000 milliamps) and common florescent lights use 1 Amp (1,000 milliamps) Source: GE Safety Dangers of Electrical Shock • Currents greater than 75 mA* can cause ventricular fibrillation (rapid, ineffective heartbeat) • Will cause death in a few minutes unless a defibrillator is used • 75 mA is not much current – a small power drill uses 30 times as much Defibrillator in use * mA = milliampere = 1/1,000 of an ampere How is an electrical shock received? • When two wires have different potential differences (voltages), current will flow if they are connected together – In most household wiring, the black wires are at 110 volts relative to ground – The white wires are at zero volts because they are connected to ground • If you come into contact with an energized (live) black wire, and you are also in contact with the white grounded wire, current will pass through your body and YOU WILL RECEIVE A SHOCK How is an electrical shock received? (cont’d) • If you are in contact with an energized wire or any energized electrical component, and also with any grounded object, YOU WILL RECEIVE A SHOCK • You can even receive a shock when you are not in contact with a ground – If you contact both wires of a 240-volt cable, YOU WILL RECEIVE A SHOCK and possibly be electrocuted Electrical Burns • Electrical Burns cause tissue damage, and are the result of heat generated by the flow of electric current through the body. • Most common shock-related, nonfatal injury • Occurs when you touch electrical wiring or equipment that is improperly used or maintained • Typically occurs on the hands • Electrical burns are serious injuries and need to receive immediate medical attention. Involuntary Muscle Contraction 6 - 9 mA Muscles violently contract when stimulated by excessive amounts of electricity These involuntary contractions can damage muscles, tendons, and ligaments, and may even cause broken bones. If the victim is holding an electrocuting object, hand muscles may contract, making it impossible to drop the object. Note: injury or death may result from a fall due to muscle contractions. LOW VOLTAGE DOES NOT IMPLY LOW HAZARD! • Muscular contraction caused by stimulation does not allow a victim to free himself from a circuit • The degree of injury increases with the length of time the body is in the circuit. • Thus even relatively low voltages can be extremely dangerous. • An exposure of 100mA for 3 seconds can cause the same amount of damage as an exposure of 900mA for 0.03 seconds Inadequate Wiring Hazards • A hazard exists when a conductor is too small to safely carry the current • Example: using a portable tool with an extension cord that has a wire too small for the tool – The tool will draw more current than the cord can handle, causing overheating and a possible fire without tripping the circuit breaker – The circuit breaker could be the right size for the circuit but not for the smaller-wire extension cord Wire Gauge WIRE Wire gauge measures wires ranging in size from number 36 to 0 American wire gauge (AWG) For safe current limit estimates, see the AWG current rating tables Inadequate Wiring Hazards • Most of our wires in Phys 3113/3114 are 20 AWG, rated at 5 Amps. Wire Gauge WIRE Overload Hazards • If too many devices are plugged into a circuit, the current will heat the wires to a very high temperature, which may cause a fire • If the wire insulation melts, arcing may occur and cause a fire in the area where the overload exists, even inside a wall Electrical Protective Devices • These devices shut off electricity flow in the event of an overload or ground-fault in the circuit • Include fuses, circuit breakers, and groundfault circuit-interrupters (GFCI’s) • Fuses and circuit breakers are overcurrent devices – When there is too much current: • Fuses melt • Circuit breakers trip open Grounding Hazards • Some of the most frequently violated OSHA standards • Metal parts of an electrical wiring system that we touch (switch plates, ceiling light fixtures, conduit, etc.) should be at zero volts relative to ground • Housings of motors, appliances or tools that are plugged into improperly grounded circuits may become energized • If you come into contact with an improperly grounded electrical device, YOU WILL BE SHOCKED Grounding Path • The path to ground from circuits, equipment, and enclosures must be permanent and continuous • Violation shown here is an extension cord with a missing grounding prong Hand-Held Electric Tools • Hand-held electric tools pose a potential danger because they make continuous good contact with the hand • To protect you from shock, burns, and electrocution, tools must: – Have a three-wire cord with ground and be plugged into a grounded receptacle, or – Be double insulated, or – Be powered by a low-voltage isolation transformer Clues that Electrical Hazards Exist • Tripped circuit breakers or blown fuses • Warm tools, wires, cords, connections, or junction boxes • GFCI that shuts off a circuit • Worn or frayed insulation around wire or connection Summary Hazards • Inadequate wiring • Exposed electrical parts • Wires with bad insulation • Ungrounded electrical systems and tools • Overloaded circuits • Damaged power tools and equipment • Using the wrong Personal Protective Equipment and tools • Overhead powerlines • All hazards are made worse in wet conditions Protective Measures • Proper grounding • Using GFCI’s • Using fuses and circuit breakers • Guarding live parts • Proper use of flexible cords • Training In Case of Emergency • Call 911 • Fire Extinguisher in hallway References www.osha.gov/SLTC/etools/construction/ electrical_incidents/mainpage.html Cryogen Safety Hazards from cryogens and their use • Gases expand by 600 to 1000 times their liquid volume. – Rapidly boiling liquids can displace oxygen, oxygen deficiency hazard (ODH) – Boiling liquids create pressure – Gases are present beyond the fog cloud • Liquids are extremely cold. – – – – – Nitrogen (77 K) Helium (4 K) will solidify air Valves will freeze water and accumulate frozen water vapor Most things instantly freeze and stick when contacting cold surfaces Cold liquids can soak into loose-knit fabrics • Exhaust gases are extremely cold. – Gases easily permeate even tightly woven cloth (perhaps gloves) – Gases freeze water vapor and possibly air • Vacuum spaces in (glass) dewars may implode. Physiological Hazards • Contact Burns/Frostbite • Asphyxiation/Toxicity • Hypothermia The highest risks here (my opinion) Hazard Controls • Pouring LN2 into one’s shoes or gloves • Apron or lab coat, pants (no cuffs) over shoe tops (closed toe shoes!) • Proper gloves (loose fitting), proper procedures, maintenance of transfer lines, awareness • Proper gloves, proper procedure • Establishment of controlled area, safety glasses + face shield, proper procedures (prechilling) • ODH training, proper use • Monitoring and maintenance, proper location of dewars, ODH awareness • Freezing one’s hand, perhaps through a glove, on a cold surface or transfer line • Cold He gas burn • Spatter injury, e.g. from broken plastic hose or rapid contact between hot and cold • Significant cryogen release due to magnet quench • Continuous venting of a soft dewar (ODH) Liquid splatter vs. cold surface Excerpt from ANL Cryogenic Safety Manual Personal Protective Equipment (PPE) • Safety glasses, + face shield when cooling with exposed liquid or working with glass dewars • Cryo gloves (inside sleeves), Lab coat and/or apron • Long sleeves, pants, lab coat, no cuffs • Proper shoes (no open toes; no mesh fabrics; no loafers) Dewars LN2 He Anatomy of a typical He dewar • Notice that all components hang from connections at the top • Tipping and lateral shock can cause touches between different layers normally separated by vacuum • Touches greatly increase the heat absorbed by the cryogens and their boiloff rate Helium dewars • • • • • • • A hissing (gas venting from relief valve) dewar is normal when freshly filled or recently moved Continuous venting when undisturbed indicates breakdown of the vacuum barrier (softness) – return dewar and think of ODH ¼ pound relief valves should always be open (sometimes they are shipped closed) Operator is exposed to vapor Rapid transfer or rapid venting can freeze valves and fittings Dunking transfer siphon or sample probe into LHe can cause vapor burn Pressure release after transfer can cause vapor burn ¼ lb relief (normally open) Vent (normally closed) 10 lb bursting disc Siphon port 2 lb relief Pressure gauge Top view of a LHe dewar Nitrogen dewars • A hissing sound is normal if the dewar has been refilled • External ice, sweating, or hissing of an undisturbed dewar indicates poor vacuum • Operator is exposed to liquid and vapor • Use gloves, identify the proper valve, turn it the proper direction Transporting a dewar • Do not push/pull from high above the center of gravity! – “Trip” hazards exist for wheeled objects, too • Do not rush • Have you considered what hazards arise if the dewar tips over? What’s safe? What’s unsafe? Lesson learned (Accident at Univ. New South Wales, Australia) • • Injury: Lost use of hand for 10 days – The principal cause of the INJURY was liquid nitrogen caught in the glove from severe splashing. The glove was not inside the sleeve of the coat. – The person remembers that there was no immediate pain to the hand, only a sensation of numbness rather then coldness. An eyewitness estimates the duration of the exposure at 30 seconds only. The injury was then flushed with cold water for 20 minutes (proper first aid). Contributing factors to the accident – Crowded work area (another person's large dewar was in the way) – Over-stretching to get around large dewar – Turning the control valve for LN2 the wrong way – Swapping hands for operating valve for LN2 • Lessons learned – – – – Wear gloves inside coat sleeves to prevent LN2 entering gloves. Know which way to turn the control valve to stop the flow of LN2. (righty tighty, lefty loosy) Have a clear workplace: Remove unnecessary dewars and equipment. Know where the cold-water tap is located inside the LN2 compound. Gloves are mandatory ODH rule of thumb (from Air Products) 10 liters of liquid nitrogen evaporated into an unventilated 16 x 16 x 8 foot room* will reduce the oxygen level to 19.5%** Dewars that tip over or vent continuously in closed rooms or hallways could present a significant hazard if building ventilation failed (controls: awareness, proper techniques, training) Don’t transport open dewars in elevators * The size of a 2-car garage, or 32 feet of hallway ** Onset of oxygen deficiency symptoms, and use of breathing apparatus for workers with prolonged exposure Safety Information for Sealed Source Users Sealed source Sealed source Radioactive materials sealed inside metal/plastic. Most sealed sources can be handled without concern that the radioactive material will be dispersed onto hands or clothing. Sealed source Types of sealed source Plated May be covered by Mylar, aluminum, steel or plastic Activated metal Capsules Foils wires Neutron Flux Sealed source Sealed sources are used - in many laboratory devices, such as Radiation counters, gas chromatographs, and portable gauges. - as check sources, calibration sources for the detectors Types of radiation Alpha (a) : Highly Energetic Helium Nucleus (42He) Beta (b): Electrons Gamma (g), X-ray (X) : Electromagnetic Wave Neutron(n) : Neutrons Alpha particles - 2 protons & 2 neutrons - +2e charge - Massive & Slow - Typically emitted from heavy nuclides (Pu, U … etc.) - Travel only short distances (a few inches in air) 4 2a Example 238 94 Pu 234 + U 92 4 2 a Beta particles - Electron (positron) -e charge (+e charge) Small particle High speed Energy distribution Example 32 15 P 32 16 S + 0 -1 b Gamma-ray, X-ray - Electromagnetic wave No charge No mass Travels at the speed of light Very penetrating Example 60 27 Co 60 28 Ni + g + b Neutrons - No charge - Classified by energy Fast neutrons Thermal neutrons - Produced through nuclear reactions (fission, excitation) Example 9 4 Be + 2 1D 11 * ( 5 B) 10 5 Co 1 +0n Sealed sources in 3113 & 3114 Am-241 Alpha source Used in gauges, smoke detectors …etc. Sr-90, Tl-204 Beta Source Used as irradiation sources. Units Ci (Curie) Original Unit of radioactivity 1 Ci = Activity of 1 g Ra = 3.7 x 1010 dps (disintegration or decay per second) 1 mCi = 10-3 Ci, 1 Ci = 10-6 Ci Bq (Becquerel) International Unit 1 Bq= 1 decay per second 1 Ci = 3.7 x 1010 Bq R (Roentgen) amount of radiation required to create 1 esu (one ionization) in 1 cm3 of dry air. rad (Radiation Absorbed Dose) 1 rad = 0.01 J/kg rem (Roentgen Equivalent Man) rem = rad x Relative Biological Effectiveness = 0.01 Seivert RBE for b’s is 1.0 – 1.7 Exponential Decay Decay calculation At:Activity at time t = t (in Bq) At= A0e- t A0:Initial activity, Activity at time t=0 : decay constant (= ln2/Half life) User responsibilities Authorized user • Supervising activity using sealed source • Assisting Leak test, Notify the RSO of any leak/damage • Preparing Quarterly Report • Ensuring Security • Ensuring that all workers received appropriate training • Notifying the RSO of any staff changes Radiation Workers • Follow the instructions of authorized users • Take required training Survey & Monitoring Be sure to monitor the work area while handling sealed sources. Select appropriate meters for monitoring. Alpha, low-energy Beta sources Scintillation survey meters (ZnS, CsI) Gas-flow counters, Silicon diodes High-energy Beta sources GM counters Gamma sources Scintillation survey meters (NaI) Neutron sources Neutron detectors (BF3), Proportional counters Posting/Labeling Door sources Cs-137 30 Ci T1/2 = 30.1y Am-241 1 mCi Cs-137 8 mCi Storage/case ALARA ALARA = As low as reasonably achievable - Radiation protection philosophy - Should be applied to maintain any dose at levels as low as are practicable Protection Time : Shorter usage Less exposure Distance : Keep distance (Inverse square law) Shielding : Shielding material selection - Bremsstrahlung Monitoring : Survey meter selection PPE (Personal Protective Equipment) : gloves, glasses, lab coat, etc. Time - Planning of experiment - Cold run - Written procedure Distance Distance is a large factor in reducing exposure Inverse Square law “When you double the distance the exposure rate is decreased by four” Triple the distance? Half the distance? Proper equipment (e.g. tongs) Shielding Select proper shielding material Gamma, X-ray – Thick/dense material (e.g. lead, concrete, steel) Neutron – Neutron absorber (e.g. Paraffin) Beta – Low Z material (e.g. Plastic, wood, glass) Alpha – No shielding required (dead layer of skin cells is shielding!) Why not lead?? * See next slide Shielding - Bremsstrahlung High Z materials (dense materials like lead, steel) promote bremsstrahlung production (white radiation emitted during braking of a charged particle) e- X-ray (Bremsstrahlung) e- Atom of shielding material Radiation Doses • Typical “Natural” dose ~0.24 rem/year – Solar, radon, medical, etc. • Maximum permissible occupational dose – US NRC (radiation worker) – Whole body – Extremities – Pregnant worker 5 rem/year 50 rem/year 0.5 rem total during gestation 0.05 rem/month • UH regulations - Shield radioactive sources to less than 2 mR/hour at one foot. (ALARA) – For b, ~ 2 mrem/hour = 0.002 rem/hour Our beta sources • Outside big plexiglass box ~ 0.01 mR/hr ~ 0.01 mrem/hr (background level) – For a 6 hour lab, 0.06 – 0.09 mrem • At top surface of sealed source ~ 1mR/hr. Hold it for 1 minute, ~ 0.02 mrem • At bottom (active) surface ~ 15 mR/hr. Hold it for 1 minute, ~ 0.25 mrem • Keep bottom pointed away from people Contact information • In an emergency: 911 • University of Houston Police Department (UHPD) (713) 743-3333 • Office of Environmental Health & Risk Management (EHRM) (713) 743-5858 (M-F, 7:30am – 4:00pm) (After hours & holidays, UHPD) • Radiation Safety Officer (713) 743-5858