Our Model For Innovation: Mowing The Lawn Innovation by normal, random process ©2002 Inventive Solutions, Inc. Our Model For Innovation: Mowing The Lawn Give it a “kick” to get “out of the box” innovation ©2002 Inventive Solutions, Inc. Our Model For Innovation: Mowing The Lawn TRIZ is innovation by rapid, systematic process ©2002 Inventive Solutions, Inc. PDMA MN Agenda • • • • What is TRIZ? Tools of TRIZ Practice applying TRIZ Applications of TRIZ in Product and Services development ©2002 Inventive Solutions, Inc. TRIZ IS….. • The Russian acronym for the “Solving Problems Inventively” (pronounced “trees” ) • Based on observable patterns found in patents and literature of how people solve problems • A system of: – patterns of how people solve problems – tools to define problems in ways that allow us to utilize the patterns for solving new problems. ©2002 Inventive Solutions, Inc. 1945: Patent for processing peppers. Force air inside of the peppers. Suddenly reduce the pressure. Seeds and stems separate from pepper body. ©2002 Inventive Solutions, Inc. 1950: Patent for removing the shell of cedar nuts. Under high pressure, water is forced inside of the shells. When the pressure is suddenly reduced, the shells break away. ©2002 Inventive Solutions, Inc. 1950: Patent for removing shells from sunflower seeds. Air is forced inside the shells. When the pressure is suddenly reduced, the shells break away. ©2002 Inventive Solutions, Inc. AND 27 YEARS LATER….. 1972: Patent for breaking artificial diamonds. Diamonds are placed into a pressure chamber. High pressure forces air into micro fractures. Releasing the pressure suddenly breaks the diamonds into crystals. ©2002 Inventive Solutions, Inc. Pattern: Raise Pressue Slowly Then Suddenly Release It • Removing stems from bell peppers • Removing shells from sunflower seeds • Cleaning filters • Unpacking parts wrapped in protective paper • Splitting diamonds along micro-cracks (+27 years after pepper patent) • Producing sugar powder from sugar crystals • And 200 more!!! ©2002 Inventive Solutions, Inc. Pattern: Raise Pressue Slowly Then Suddenly Release It Or more generally: Store up energy and suddenly release it Or more generally yet: Store up a resource for later use ©2002 Inventive Solutions, Inc. Tools for TRIZ ©2002 Inventive Solutions, Inc. Useful Function Useful Function • Has useful output (although it may also have harmful output as well) • Is a useful result ©2002 Inventive Solutions, Inc. Harmful Function Harmful Function • Leads to a harmful result. No useful results are produced. • A harmful result because it hinders some useful function. ©2002 Inventive Solutions, Inc. Links Links describe the relationship between functions. Function A Link Function B Produce Makes good happen Produce Makes bad happen Counteract Stops good from happening Counteract Stops bad from happening ©2002 Inventive Solutions, Inc. Link Examples Carpet Cleaning Service Steam extraction Fear of damage to furniture ©2002 Inventive Solutions, Inc. Clean carpet Enjoy home System to protect furniture Basic Directions Improving a Useful System Useful Function A • Make it better • Make it differently • Make B without A ©2002 Inventive Solutions, Inc. Useful Function B Basic Directions Improving a Harmful System Harmful Function A Harmful Function B • Stop the source • Stop the action • Reduce the consequences ©2002 Inventive Solutions, Inc. Directions - Harmful Functions Stop the source Stop the action Reduce the consequences Stop the collision Pad the components Make replacement easy ©2002 Inventive Solutions, Inc. Refined Directions - Operators • After selecting a basic direction to explore, we get more detailed suggestions for solutions. We call these suggestions operators. ©2002 Inventive Solutions, Inc. Basic Directions Improving a Useful System Useful Function A • Make it better • Make it differently • Make B without A ©2002 Inventive Solutions, Inc. Useful Function B Ideality Ideality = All Useful Functions All Harmful Functions • All systems evolve toward increasing Ideality • Ideal System: Function is done without existing • Near Ideal solutions often utilize existing resources ©2002 Inventive Solutions, Inc. RESOURCES • • • • Financial Human Business assets Technical ©2002 Inventive Solutions, Inc. RESOURCES • • • • Financial Human Business assets Technical ©2002 Inventive Solutions, Inc. • • • • • Investment Cash reserve Loans Barter Other RESOURCES • • • • Financial Human Business assets Technical ©2002 Inventive Solutions, Inc. • People you know - your network • Allies • Experts (inside and outside your company) • Test and implementation helpers RESOURCES • • • • Financial Human Business assets Technical ©2002 Inventive Solutions, Inc. • • • • Equipment Facilities Inventory Information - Intellectual property RESOURCES • • • • Financial Human Business assets Technical ©2002 Inventive Solutions, Inc. •Substances •Fields •Space •Time •Information •Functions PILL INSPECTION WORKSTATION Vibratory feed move pills around an internal spiral to top of vibratory bowl where the pills are discharged and slide down an incline plane onto a conveyor. As the pills go by, the inspectors identify and remove the damaged pills. Damaged Pills Conveyor Trash Can ©2002 Inventive Solutions, Inc. GOOD PILLS/BAD PILLS • What is IDEALITY? • What are the RESOURCES we have? ©2002 Inventive Solutions, Inc. PILL INSPECTION WORKSTATION Vibratory feed move pills around an internal spiral to top of vibratory bowl where the pills are discharged and slide down an incline plane onto a conveyor. As the pills go by, the inspectors identify and remove the damaged pills. Damaged Pills Conveyor Trash Can ©2002 Inventive Solutions, Inc. AN ELEGANT SOLUTION-THE PILL INSPECT ITSELF Change the escapement for the vibratory bowl so that the pills are ejected standing on their edge. Move the conveyor 3 inches. Pills that are round will roll at a velocity that allows them to jump to the conveyor. The pills that are chipped will slide or will roll at a lower velocity and fall into the trash. Resource: Velocity of the sliding or rolling pills Function (inspection of pills) is performed without the system (human inspectors or video inspection system). Trash Can ©2002 Inventive Solutions, Inc. Small Group Excercise Select an aspect of airline food: •Improve an existing feature •Reduce a negative feature •Identify an Ideal System and find resources to achieve it ©2002 Inventive Solutions, Inc. Contradictions Resolution without compromise ©2002 Inventive Solutions, Inc. Contradiction Useful Function A Harmful Function ©2002 Inventive Solutions, Inc. Useful Function B Contradictions Defined Improving one system parameter results in the deterioration of another system parameter. Examples: Strength vs. Light Weight Product Features vs. Simplicity and Ease of Use ©2002 Inventive Solutions, Inc. Piling Problem Easy to drive ©2002 Inventive Solutions, Inc. Compromise Stays in place Contradictions A ©2002 Inventive Solutions, Inc. A and B are desireable features of the system. B Contradictions A ©2002 Inventive Solutions, Inc. Improving one feature harms the other feature. B Contradictions A ©2002 Inventive Solutions, Inc. Improving one feature harms the other feature. B Contradictions A There exists a control feature of the system that ties the two desireable features together. C ©2002 Inventive Solutions, Inc. B Contradictions A C ©2002 Inventive Solutions, Inc. When the control feature is small or absent, one of the features increases while the other decreases. B Contradictions A When the control feature is large or present, the second features increases while the first decreases. B C ©2002 Inventive Solutions, Inc. Contradictions A C ©2002 Inventive Solutions, Inc. What we want is c small to give large A and c large to give large B. B C Contradictions Resolve by Separation •Space A •Time B •Parts From the Whole C ©2002 Inventive Solutions, Inc. •Upon Condition C Separation Principles Space Example: Strength vs Weight of a plastic panel The control parameter is thickness. Reinforcing ribs are placed only where additional strength is needed. ©2002 Inventive Solutions, Inc. Contradictions - Jet Engine Boeing wanted to install larger engines on a redesigned 737. A larger air intake would reduce ground clearance to unacceptable levels. Contradiction: Increasing air intake reduces ground clearance Control parameter: Intake radius ©2002 Inventive Solutions, Inc. Contradictions - Jet Engine Resolve the contradiction by Separation Make the radius large laterally for high air flow. Make the radius smaller downward for high ground clearance. ©2002 Inventive Solutions, Inc. Separation Principles Time A C B B At time 1, C is small ©2002 Inventive Solutions, Inc. C A At time 2, C is large Separation Principles Time Example: Strength vs Lightweight of a automobile frame The control parameter is thickness. Reinforcing brackets are needed for shipping the vehicles but not for normal operation. The weight degrades fuel economy. The brackets are bolted on at the factory and then removed at the dealership. ©2002 Inventive Solutions, Inc. Separation Principles Parts From the Whole Large company composed of small semi-autonomous divisions to keep small company responsiveness. ©2002 Inventive Solutions, Inc. Separation Principles Under Conditions Condition 1, C is small A C B Condition 2, C is large B C ©2002 Inventive Solutions, Inc. A Separation Principles Under Conditions Example: Privacy Glass There is a liquid crystal film (made by 3M) that can be laminated to a window. When there is no current applied to the film, the film is opaque. When a current is applied, the liquid crystals align and the film is nearly transparent. ©2002 Inventive Solutions, Inc. Piling Problem Easy to drive ©2002 Inventive Solutions, Inc. Compromise Stays in place Piling Problem Separation In Space ©2002 Inventive Solutions, Inc. Piling Problem Separation By Parts From Whole Drive bundles of smaller piles ©2002 Inventive Solutions, Inc. Piling Problem Separation Under Condition When the pile is turned, it goes down. When the pile is not turning, the threads stop the downward movement ©2002 Inventive Solutions, Inc. Piling Problem Separation In Time During driving ©2002 Inventive Solutions, Inc. After pile is in position Small Group Excercise Select an aspect of airline food: •Identify a contradiction •Resolve the contradiction by separation ©2002 Inventive Solutions, Inc. Applying TRIZ to Product and Business Development Problem Solving • Product/process/service development • Customer need identification • Cost reductions • Organization development ©2002 Inventive Solutions, Inc. Applying TRIZ to Product and Business Development Quality and Liability • ReverseTRIZ to find hidden sources of quality problems • ReverseTRIZ to predict problems ©2002 Inventive Solutions, Inc. Applying TRIZ to Product and Business Development Next generation product development • Patterns of product evolution to look ahead • ReverseTRIZ to predict obstacles • Problem solve to invent around obstacles ©2002 Inventive Solutions, Inc. Applying TRIZ to Product and Business Development Intellectual Property • Circumvent competitors’ patents • Strengthen and broaden your patent applications ©2002 Inventive Solutions, Inc. Applying TRIZ to Product and Business Development Altshuller Institute at ai-triz.org • Sponsors annual TRIZCON convention • Many TRIZ developers The TRIZ Journal at triz-journal.com • Examples in various industries by different TRIZ practictioners • New areas of TRIZ research and development ©2002 Inventive Solutions, Inc.