Shock & Vibration Stress-Velocity Examples for Beam Bending By Tom Irvine Email: tom@vibrationdata.com April 4, 2013 ______________________________________________________________________________________ These numerical examples are given as applications of the stress-velocity relationship in Reference 1. Introduction Consider the cantilever beam in Figure 1. The beam is subjected to base excitation in Figure 2. EI, L Figure 1. y(x, t) w(t) Figure 2. 1 The beam has the following properties: Table 1. Beam Property Overview Cross-Section Rectangular Boundary Conditions Fixed-Free Material Aluminum Table 2. Beam Properties Values Width w = 1 inch Thickness t = 0.25 inch Cross-Section Area A = 0.25 in^2 Length L = 9 inch Area Moment of Inertia I = 0.00130 in^4 Elastic Modulus E = 1.0e+07 lbf/in^2 Stiffness EI = 1.30e+04 lbf in^2 Mass per Volume v = 0.1 lbm / in^3 ( 0.000259 lbf sec^2/in^4 ) Mass per Length = 0.0250 lbm/in (6.48e-05 lbf sec^2/in^2) L = 0.225 lbm (5.83e-04 lbf sec^2/in) = 0.05 for all modes Mass Viscous Damping Ratio 2 Figure 3. Subject the beam to the base input pulse in Figure 3. The filename is avs.txt. The corresponding SRS is shown in Figure 4. 3 Figure 4. The beam is modeled as continuous structure using the method in Reference 2. The modal transient response is calculated via Matlab script: continuous_beam_base_accel.m 4 The natural frequencies for the first six modes are Table 3. Natural Frequency Results Mode fn (Hz) PF Effective Modal Mass (lbm) 1 98.0 0.0189 0.1379 2 614 0.0105 0.0424 3 1719 0.0061 0.0146 4 3368 0.0044 0.0074 5 5568 0.0034 0.0045 6 8318 0.0028 0.0030 The first six modes account for 93% of the total mass. Figure 5. The mass-normalized mode shape or eigenfunction is shown in Figures 5 and 6 for the first and second modes, respectively. 5 Figure 6. 6 Single Mode Modal Transient Figure 7. The relative velocity response is shown in Figure 7 for the case of the fundamental mode only. The response results are shown in Table 4. Table 4. Cantilever Beam Response to Base Excitation, First Mode Only Response Parameter Location Value Relative Displacement x=L 0.1639 in Relative Velocity x=L 100.4 in/sec Acceleration x=L 255.3 G Bending Moment x=0 92.61 lbf-in Bending Stress x=0 8891 psi 7 Both the bending moment and stress in Table 4 are calculated from the second derivative of the mode shape. The maximum bending stress max from Reference 1 is 2 max E ĉ y n ( x, t ) ĉ x 2 max EA v n, max I (1) where ĉ = Distance to neutral axis E = Elastic modulus A = Cross section area = Mass per volume I = Area moment of inertia v = Velocity Now calculate the stress at the fixed boundary from the relative velocity at the free end. max 0.125 in 1.0e + 07 lbf/in^2 0.25 in^2 0.000259 lbf sec^2/in^4 100.4 in/sec 0.00130 in^4 (2) The bending stress from velocity is thus max = 8857 psi (3) This is within 1% of the bending stress from the bending moment in Table 4. 8 Single Mode Direct SRS The SRS in Figure 4 has acceleration of about 100 G at the fundamental frequency of 98 Hz. The corresponding pseudo velocity is about 63 in/sec. The pseudo velocity is calculated by dividing the acceleration by the natural frequency in rad/sec. 100 G 386 in / sec G 2 98 Hz 2 63 in/sec (4) The approximate relative velocity z max for the single mode model can be calculated as z max 1 q̂ 1 max v (5) where 1 = Participation factor for the first mode q̂ 1 max = Maximum mass-normalized eigenfunction for the first mode v = Pseudo velocity Equation (5) is adapted from Reference 3. The participation factor is taken from Table 4. The eigenfunction value is taken from Figure 5. The expected peak relative velocity response is z max 0.0189 83(61.43 in/sec) 96 in/sec (6) This result is close to the 100.4 in/sec velocity from the modal transient analysis in Table 4. The resulting relative velocity could then be used to calculate the maximum bending stress. 9 Six Mode Modal Transient Now repeat the analysis with six modes included. Table 5. Cantilever Beam Response to Base Excitation, Six Modes Response Parameter Location Value Relative Displacement x=L 0.1659 in Relative Velocity x=L 117.5 in/sec Acceleration x=L 910.2 G Bending Moment x=0 98.84 lbf-in Bending Stress x=0 9489 lbf/in^2 The bending stress for six included modes is about 7% higher than the analysis with only the first mode. Other Examples An example with an applied force is given in Appendix A. Further examples will be added in future revisions. References 1. T. Irvine, Shock and Vibration Stress as a Function of Velocity, Revision E, Vibrationdata, 2013. 2. T. Irvine, Modal Transient Vibration Response of a Cantilever Beam Subjected to Base Excitation, Vibrationdata, 2013. 3. T. Irvine, Shock Response of Multi-degree-of-freedom Systems, Revision F, Vibrationdata, 2010. 4. T. Irvine, The Transverse Vibration Response of a Cantilever Beam Subjected to an Applied Concentrated Force, Revision C, Vibrationdata, 2013. 10 APPENDIX A Applied Concentrated Force Consider a cantilever beam with an applied force at the free end. y(x,t) E, I, P (t) L Figure A-1. The beam has the same properties as shown in Table 2 in the main text. Its natural frequencies are the same as shown in Table 3. Now subject the beam to a sinusoidal force of 1 lbf at its free end. Solve for the steady-state response using Reference 4. The results are shown in Table A-1. Table A-1. Cantilever Beam Steady-state Response to Sine Force at Free End, First Mode Only Parameter Location Response Value for 80 Hz Excitation Response Value for 98 Hz Excitation Response Value for 120 Hz Excitation Displacement x=L 0.053 in 0.181 in 0.035 in Velocity x=L 26.6 in/sec 111.5 in/sec 26.5 in/sec Acceleration x=L 34.6 G 177.9 G 51.75 G Bending Moment x=0 29.9 lbf-in 102.3 lbf-in 19.86 lbf-in Bending Stress x=0 2867 psi 9824 psi 1907 psi 11 Figure A-2. First Mode Only 12 Both the bending moment and stress in Table A-1 are calculated from the second derivative of the mode shape. (0, ) 2 ĉ 1 E IL v̂(L, ) (A-1) Y1 (L) where ĉ = Distance to neutral axis v̂ = Velocity of First Mode Y1 = Mass-normalized Eigenfunction 1 = Fundamental frequency (rad/sec) = Excitation frequency (rad/sec) The stress calculated from each of the two methods is the same for each of the three forcing frequencies as shown in Table A-2. Table A-2. Cantilever Beam, Bending Stress Comparison, First Mode Only Excitation Frequency (Hz) Second Derivative Method Bending Stress (psi) Velocity Method Bending Stress (psi) 80 2867 2867 98 9824 9824 120 1907 1907 13