Introductory Material (ref Ch 1) MCH T 111 Mechanics for Technologists: Statics 1 Perfect Compliment!! Consultant: Instructor: Robert J. Michael, PhD, PE Office: Phone: Email: Burke 230 (814) 898-6192 rxm61@psu.edu • • • • Elastomer NVH design Structural Analysis FEA Vibration Analysis 2 Today… • • • • • • • Introduction Website: http://engr.bd.psu.edu/rxm61/ Syllabus Homework Guidelines Course Objectives Math/Trig Review Print out Handouts from Website! 3 SEE Syllabus – Key Points: • • • • • • • Plan on spending 6 – 8 hrs/ week outside of class!! Grade Distribution Grade Scale HW Guidelines Attendance Policy Makeup Policy Academic Integrity Support Services – SEEK TUTORING – Burke 240 – schedule on board • COURSE OBJECTIVES 4 Course Title Page Name & Date Chapter & problem no. Sketch of situation What you are to find Always include UNITS FBD’s as necessary No more than TWO problems per page LATE HOMEWORK NOT ACCEPTED Engineering Calculation Paper Box or underline answers Homework 5 61,2 See HO What is Statics? • Statics is the branch of engineering mechanics that studies the forces acting on bodies that interact with one another in the absence of acceleration. • Body is stationary – STATIC – Forces required for equilibrium • Reaction forces • Forces in cables • 2D force or 3D force 7 Branches of Mechanics Mechanics Rigid Bodies (Things that do not change shape) Statics Deformable Bodies (Things that do change shape) Dynamics Statics (MCH T 111) Dynamics (M ET 206) Fluids Incompressible Strength of Materials (MCH T 213) Compressible Industrial Hydraulics (MET 432) ALSO, MCHT 214, Advanced SoM (320) and FEA courses 8 Why is Statics Important?? 9 Why is Statics Important?? Need to know what the force is in each member so you know how big to make it! Mechanic vs engineer 10 Structures: scaffolding burj khalifa 11 Middlebury College Library S-92 Rotor Head Mechanical Assemblies GMT 900 Truck Ft Suspension 13 “Types of Forces” Small contact area; treat as a point FR is resultant of w(s) = area under curve, acts at centroid Acting on narrow area Applied Moment, M M One body acting on another One body acting on another w/o 14 contact What’s Covered in MCH T 111? • Fundamental Quantities & Units (ch1) • Forces (2D and 3D)(ch2) Draw simple Example!! – Resultants (FR) – Components (Fx, Fy, Fz) • Equilibrium – Particle and Rigid Body (ch3 and 5) – 2D and 3D • Rotational Moments & Couples (ch4) • Reaction Forces and Distributed Loads (ch4) • Structural Analysis (basically RB Equilibrium) (ch6) – Trusses and Machine Frames • Friction (ch8) • Properties of Plane Areas & Solids (centroids and inertia) (ch 9 & 10) 15 16 See HO Table 1-1 in the textbook summarizes these unit systems. 17 COMMON CONVERSION FACTORS • Work problems in the units given unless otherwise instructed! • Example: Convert a torque value of 47 in • lb into SI units. – Answer is 5.31026116 N • m? 18 THE INTERNATIONAL SYSTEM OF UNITS (Section 1.4) • No plurals (e.g., m = 5 kg, not kgs ) • Separate units with a • (e.g., meter second = m • s ) • Most symbols are in lowercase. • Some exceptions are N, Pa, M and G. • Exponential powers apply to units, e.g., cm • cm = cm2 • Compound prefixes should not be used. • Table 1-3 in the textbook shows prefixes used in the SI system 19 Rules & Conventions for SI Units • Use one prefix so that the number is between 0.1 and 1000. Only use one prefix at a time • It’s important to use the proper case when using SI units and prefixes. • Engineers generally use prefixes that are factors of 1000 • Use a dot between units that represent a product such as Nm (“newton meters”). Use a slash for units in a denominator N/m2 (“newtons PER square meter”) • In calculations use base units and powers of 10 instead of prefixes • The prefix becomes part of the name or symbol without a space. (kN or kilonewton) • Avoid using a prefix in the denominator. 20 SI Unit Prefixes giga G 109 1 000 000 000 mega M kilo k BASE milli m 106 103 100 10-3 1 000 000 1 000 1 0.001 m 10-6 0.000 001 micro Value Up-LEFT Symbol Down-RIGHT Prefix When changing the prefix, remember to move the decimal to the right when switching down the list and to the left when switching up the list. 21 Do example. MPa to N/mm^2 NUMERICAL CALCULATIONS (Section 1.5) • Must have dimensional “homogeneity.” Dimensions have to be the same on both sides of the equal sign, (e.g. distance = speed time.) • Use an appropriate number of significant figures (3 for answer, at least 4 for intermediate calculations). Why? • Be consistent when rounding off. - greater than 5, round up (3528 3530) - smaller than 5, round down (0.03521 0.0352) - equal to 5, see your textbook for an explanation. 22 Accuracy • We want answers that are accurate within 0.2 percent. To accomplish this, – Report 4 significant digits if the answer begins with a 1, – Report 3 significant digits if the answer begins with anything other than a one. • See handout for significant digit and rounding rules. 23 See HO Rounding Expected for this Course • When using the following parameters – round to a minimum of this many places!! – Sin / Cos / Tan of an angel – 4 places • Example – Sin 60° = 0.8660 – Angles – 2 Places • Example – 65.53° – Use Common Sense for Other Values 24 Newton’s Three Fundamental Laws • Law #1 – A body at rest will stay at rest and a body in motion will stay in motion unless acted upon by an unbalanced force. • Law #2 – If the resultant force on a particle is not zero, the particle will have an acceleration proportional to the magnitude of the resultant force and in the direction of the force and inversely proportional to its mass. • Law #3 – Every action has an equal and opposite reaction 25 Newton’s Second Law of Motion If a body is acted upon by an unbalancing force, it will accelerate proportional to and in the direction of the unbalanced force. F = m·a Where, F = unbalanced force m = mass a = acceleration Newton’s Law 26 of Gravitation al Attraction Gravity and Weight • A special case of Newton’s second law to consider is when the force acting on the particle is the force of gravity. • This is a constant acceleration (g) in the direction of the center of the earth equal to 9.81m/s2 or 32.2 ft/s2 • In this case the force acting on the body is called Weight (W). 27 Weight and Mass • In statics, we only used forces. Quantities given as a mass MUST be converted to a force. • Based on Newton’s 2nd law of motion: W = mg • W = weight of object (force) • m = mass of object (a scalar, not a force) • g = gravitational constant = 32.2 ft/s2 = 9.81 m/s2 28 Activity • An object has a mass of 15 slugs. What is its weight in pounds? W=m·g W = (15 slugs)(32.2 ft/s2) W = 483 pounds Side: Kips or K = 1,000 lbs 29 Activity • An object has a mass of 15 kg. What is its weight in newtons? W=m·g W = (15 kg)(9.81 m/s2) W = 147 N You will NOT receive any credit for solving equilibrium equations using mass 30 Pounds-mass, lbm • A pound-mass is a quantity of matter having a weight of 1 pound-force (lbf). 1 slug = 32.2 lbm • When using pounds-mass in Newton’s 2nd Law of Motion, you MUST divide pounds-mass by 32.2 to convert to slugs. • This quantity isn’t generally used in statics. 31 In Summary: • Force, mass, time and acceleration are related by Newton’s 2nd law. Three of these are assigned units (called base units) and the fourth unit is derived. Which is derived varies by the system of units. • We will work with two unit systems in statics: • International System (SI) • U.S. Customary (USCS) 32 Calculating Volumes • Volume of a rectangular Prism V = Length * Width * Height • Volume of a Triangular Prism V = ½ Length * Width * Height • Volume of a Pyramid V = 1/3 Length * Width * Height • Volume of a Cylinder V = πr2L or 1/4πd2L 33 Do examples on board. Density & Specific Weight • Density is a measure of mass per unit volume of a material. mass Density , volume • Specific Weight is a measure of weight per unit volume of a material. weight Specific Weight , volume 34 Activity • The block shown weighs .75 pounds. What is its specific weight? W V 1.25 in 2.1 in .75 lb (2.1" )(1.25" )(1.0" ) 1.00 in .286 lb / in3 35 Trig Review: Do example! Note, most of the math in this course is trig with a little algebra (solving simultaneous equations) and vectors. 36 Do example! 37 38 See trig handouts Solution Process for Equilibrium Problems • Record all given data and define what you are solving for • Sketch a neat free-body diagram labeling all known and unknown forces • Write out the equations of Equilibrium • Neatly and logically solve the Equilibrium Equations – Include units in each line of the solution along with magnitudes • When solution is complete draw a box around each item in the Find list – Be sure to include proper units Let the fun begin! 39