Brown-Forman Corporation The Impact of SAP on Global Operations Amanda Landrum Brian Danos Matt Wollner Celyn Maggioni Molly Jaworski Outline • • • • Brown-Forman Overview Whiskey Making Process Overview Supply Chain Overview Impact of SAP – Company – Forecasting – Purchasing In our project we, will be focusing specifically on the division - Brown-Forman Beverages World Wide & the impact SAP has had on it. Through Brown-Forman Beverages Worldwide, Brown-Forman produces and markets many of the most well-known and best-loved wines and spirits in the world. They include Jack Daniel’s, Canadian Mist, Southern Comfort, Early Times, Korbel champagnes, Fetzer wines, and Bolla wines. BFBW is Brown-Forman’s largest division. Brown-Forman Worldwide Production Facilities Collingwood, Ont, Canada Greenfield, CA Guerneville, CA Hopland, CA Windsor, CA Dublin, IRL Louisville,KY Versailles,KY Lynchburg,TN Frederiksted, St. Croix, U.S. Virgin Islands Chagny, France Livorno, Italy Verona, Italy St. Leonards, Australia Whiskey is • Made from Grain • Distilled less than 190 proof (95% by volume) • Usually aged in oak barrels • Usually aged for at least 3 years The Process of Whiskey Making •Milling •Mashing •Cooking •Fermentation •Distillations •Aging •Bottling Supply Chain Physical Profile: Spirits Supply Chain Physical Profile Spirits Cooperage Stave Mills Distilleries Barrel Warehouses 3 mills two owned in Kentucky, one in Ohio) BGC is located in Louisville, KY with a daily capacity of 2000 bl approximately 95% of production @ BGC is used internally Bottling Plants BF Warehouses Distributors Other Vendors (e.g. caps, labels, flavorings, glass, boxes) Other Vendors (e.g. utilities, grain corn) 4 Distilleries (Jack Daniel’s, Early Times, Canadian Mist, L&G) 2 Processing facilities (Clintock, Mt. Eagle) 83 storage facilities (JD-68, CM-8, ET-7) 1.964M sq/ft of storage space Model Dist Inventory Agency Partners 4 Bottling Plants and one bottling line owned at Clintock LPO volume was 6.1 9L cs in F’ 99 (not including Pinnacle) Cost of warehousing JD-$3.91, CM-$8.68, ET-$5.92 (bl/yr) JD volume was 6.1 9L cs in F’99 Retailers Consumers 7 facilities (JD, LPO, Pinnacle, 3 export, 2 import, 19 Bailment) Inventory days in F’99 9L cs: JD 18, LPO - 25 Approx. 800 ship-to points worldwide In the U.S. 32 open states, 18 control states On & off premise retailers So, how does Brown-Forman forecast demand plan production? •Two Separate systems used –Demand planning for liquid –Supply chain planning for bottling and distribution Demand planning for liquids •Proprietary systems develop by BrownForman •Used to plan barrel and whiskey production •Used to manage long-term grape contracts and vineyard plantings •Production schedules updated semiannual Supply chain planning •Implemented SAP ERP system - May 1999 •Y2K solutions for 17 legacy systems •Update to 4.6 release - July 2001 •Strategic decision standardize on SAP software solutions - December 2000 •Currently implementing APO module of SAP for supply chain planning SAP’s Impact on Brown-Forman • Knowledge to make decisions • Quick Access to information • Inventory levels • Financial impact • Facilitate communication throughout Brown-Forman SAP’s Impact - Purchasing EXAMPLE – Glass Procurement Process • Complex Supplier Network • Lack of Consistency • Purchased in small amounts from multiple vendors Glass Supply Relationships Millions BSN (000,000) M. Picard 6 bottling location AVIR VOA 40.0 Bottles 16.6 Bottles Bolla ST Gobain 1.0 Bottles Tuaca Rexam 43.8 Bottles Primalco Owens 16.0 Bottles Glenmorangie 7.8 Bottles Allied Glass Clintok Irish Glass Total 125 Million Bottles ST Gobain Negotiation of Contract ST Gobain France M.Picard Wines M. Picard M.Picard Spirits 6 bottling location 26 Million Bottles Brown-Forman Beverages Saint-Gobain Group Bolla Vetrerie Italiane Tuaca ST Gobain Negotiation of Contract 26 Million Bottles Saint-Gobain Group •Three year agreement •Just in time delivery •Quality & Delivery SLA established •Cost reduction of 5% to 8% Brown-Forman Beverages Owens Brockway Supply Relationships United Glass Glenmorangie Owens Brockway Group Karhulan lasi Primalco 34 Million Bottles SAP’s Impact of Forecasting Advanced Planner and Optimizer (APO) currently being Implemented Before SAP After SAP -High Level Forecasting -Allows BFBW to forecast at a much product-territory lower level. Jack Daniels 750ML in North America IMPORTANT BECAUSE OF REGUALTIONS Jack Daniels Black Level, 750ML in Georgia Cost Savings from SAP Systems • • • • • • Distribution & Transportation Supply Chain & Demand Planning Purchasing - Direct Material Purchasing - Indirect Material Customer Relation & Promotions Manufacturing $4.5 million $5.5 million $17.0 million $14.0 million $11.0 million $8.0 million