SCHOOL OF ADVANCED STUDIES Doctorate course in Chemical Sciences PhD thesis Lewis acids in the preparation of the heterocyclic compounds: synthesis and characterization of the impurities of API Cycle XX Scientific-sector CHIM/06 PhD Candidate: Dr. Melissa Paoletti Tutors: Prof. Enrico Marcantoni Dr. Gianluca Paniccià 2004/05 – 2006/07 PhD thesis – Cycle XX Lewis acids in the preparation of the heterocyclic compounds: synthesis and characterization of the impurities of API 17 March 2008 PhD thesis – Cycle XX Collaboration with Pfizer, Ascoli Piceno Plant - Analysis Characterization of Reference Standards Identification of unknown impurities Synthesis of impurities - Synthesis New methodologies for the synthesis of compounds of pharmaceutical interest 17 March 2008 PhD thesis – Cycle XX Lewis acids TiCl4 CeCl3•7H2O – NaI Synthesis of β-hydroxy esters CeCl3•7H2O/NaI on SiO2 - Garcia Gonzàlez reaction - Friedel-Crafts reaction - Knoevenagel condensation - Azides transformation to Primary Amines 17 March 2008 PhD thesis – Cycle XX Titanium Compounds TiX4 derivates are the most commonly used and X anions largely influence the strength of the acid; in fact, if X is an alkoxy group the Lewis acid is a weak while with halogens or triflates its strength increases dramatically. TiCl4 ability to chelate oxyphilic character favourite octahedral structure 17 March 2008 PhD thesis – Cycle XX Diastereoselective synthesis of tertiary alcohols by nucleophilic addition to α–substituted-β-keto esters The synthetic strategy adopted for the stereoselective addition of RMgX-CeCl3 species to β-keto amides was based on their conversion into the corresponding titanium cyclic complexes. O O HO R 1 OR TiCl4 R2MgX-CeCl3 R R2 O OR1 Marcantoni, E., Massaccesi, M., Paoletti, M., Sambri, L.; Arkivok, 2006, 49-58 17 March 2008 PhD thesis – Cycle XX Diastereoselective synthesis of tertiary alcohols by nucleophilic addition to α–substituted-β-keto esters O O HO R TiCl4 OR1 R R2 O OR1 2 R MgX-CeCl3; -78°C Marcantoni, E., Massaccesi, M., Paoletti, M., Sambri, L.; Arkivok, 2006, 49-58 17 March 2008 PhD thesis – Cycle XX Diastereoselective synthesis of tertiary alcohols by nucleophilic addition to α–substituted-β-keto esters • High diastereoselectivity • moderate-to-good efficiency Marcantoni, E., Massaccesi, M., Paoletti, M., Sambri, L.; Arkivok, 2006, 49-58 17 March 2008 PhD thesis – Cycle XX Diastereoselective synthesis of tertiary alcohols by nucleophilic addition to α–substituted-β-keto esters The nature of the carbonylsubstituent in the β-keto ester substrate. Marcantoni, E., Massaccesi, M., Paoletti, M., Sambri, L.; Arkivok, 2006, 49-58 17 March 2008 PhD thesis – Cycle XX Cerium salts Discovered in 1803 by Berzelius and Hisinger Ce Lanthanide Oxidation state III and IV CeCl3.7H2O CeCl3 Low Toxicity Ready availability at low cost High stability towards water FRIENDLY LEWIS ACID 17 March 2008 PhD thesis – Cycle XX CeCl37H2O-NaI “Friendly” Lewis acid Solvent-free conditions CeCl3·7H2O NaI Solid support Chemo- and regioselectivity Formation of new bonds 17 March 2008 PhD thesis – Cycle XX The CeCl3.7H2O-NaI system as promoter in the synthesis of functionalized trisubstituted alkenes via Knoevenagel condensation CeCl3.7H2O-NaI system promotes the addition of CH-acidic compounds to different electrophiles. O EWG1 cat. + R1 H 1 EWG1 R1 EWG2 EWG2 2 3 • Increased the potentialities of CeCl3.7H2ONaI system • major restriction to the broad application of the Knoevenagel reaction Building blocks useful for the synthesis of natural and nonnatural bioactive compounds Bartoli, G.; Beleggia, R.; Giuli, S., Giuliani, A., Marcantoni, E.; Massaccesi, M., Paoletti, M., Tetrahedron Letters, 2006, 47, 6501-6504. 17 March 2008 PhD thesis – Cycle XX The CeCl3.7H2O-NaI system as promoter in the synthesis of functionalized trisubstituted alkenes via Knoevenagel condensation O Ar CO2Et H 4a-f CeCl3.7H2O NaI + CO2But CO2Et Ar CO2But CH3CN, r.t. 6a-f 5 Reflux • 1:1.2 ratio between 4a and 5 in a ca. 0.1 M solution in acetonitrile • 1.35 equiv of CeCl3.7H2O • 1.35 equiv of NaI CO2Et Ar COOH 7a-f Bartoli, G.; Beleggia, R.; Giuli, S., Giuliani, A., Marcantoni, E.; Massaccesi, M., Paoletti, M., Tetrahedron Letters, 2006, 47, 6501-6504. 17 March 2008 PhD thesis – Cycle XX Knoevenagel condensation Aldehydea Entry CHO 1 Time/h Productb Conditions 54 r.t. 2.5 reflux 2 F3C 40 r.t. 77:23 1.5 reflux 95 90:10 97 93:07 90 75:25 85 80:20 91 60:40 CO2Et COOH F3C • malonate mono acid 7 as unique product isolated • no evidence of ,-unsaturated malonic acids. 7b 4b CHO 3 O2N 37 r.t. 0.5 reflux CO2Et COOH O2N 7c 4c CHO 4 H3C 62 r.t. 3.5 reflux CO2Et COOH H3C 7d 4d CHO 5 H3CO 64 r.t. 4.0 reflux fairly stereoselective affording E-isomers in high yields CO2Et COOH H3CO 7e 4e CHO 4f 80 COOH 7a CHO N E : Zd CO2Et 4a 6 Yield (%)c 42 r.t. 1.5 reflux CO2Et COOH N 7f 17 March 2008 Bartoli, G.; Beleggia, R.; Giuli, S., Giuliani, A., Marcantoni, E.; Massaccesi, M., Paoletti, M., Tetrahedron Letters, 2006, 47, 6501-6504. PhD thesis – Cycle XX Microwave-Assisted Azides Trasformation to Primary Amines Using Mild and Easily Accessible CeCl3.7H2O/NaI System CeCl3.7H2O (1.5 eq) NaI (9 eq) R N3 R CH3CN reflux or MW NH2 Bartoli, G., Di Antonio, G., Giovannini, R., Giuli, S., Lanari, S., Paoletti, M., Marcantoni, E., J. Org. Chem. 2008, 73, 1919-1924. 17 March 2008 PhD thesis – Cycle XX Microwave-Assisted Azides Trasformation to Primary Amines Using Mild and Easily Accessible CeCl3.7H2O/NaI System CeCl3.7H2O (1.5 eq) NaI (1.5 eq) R N3 R NH2 SiO2 r.t. or reflux CeCl3.7H2O (1.5 eq) NaI (9 eq) R N3 (1 eq) R NH2 CH3CN reflux; 24h Bartoli, G., Di Antonio, G., Giovannini, R., Giuli, S., Lanari, S., Paoletti, M., Marcantoni, E., J. Org. Chem. 2008, 73, 1919-1924. 17 March 2008 PhD thesis – Cycle XX Microwave-Assisted Azides Trasformation to Primary Amines Using Mild and Easily Accessible CeCl3.7H2O/NaI System Entry Starting Material Product N3 1 Yield (%) NH2 75 O2N O2 N N3 2 NH2 N3 NH2 75 3 O O 4 75 H3CO N3 H3CO NH2 90 Bartoli, G., Di Antonio, G., Giovannini, R., Giuli, S., Lanari, S., Paoletti, M., Marcantoni, E., J. Org. Chem. 2008, 73, 1919-1924. 17 March 2008 PhD thesis – Cycle XX Azides Trasformation to Primary Amines • Diminution of the reaction time • Higher yields CeCl3.7H2O N3 NH2 NaI solvent, MW Entry NaI CeCl3.7H2O Conditions/Time (min) Temp.(°C) Yields (%) 1 1.00 eq 1.50 eq 5W; EtOH / 30 90 31 2 2.00 eq 1.50 eq 5W; EtOH / 30 70 20 3 2.00 eq 1.50 eq 40W; EtOH / 30 90 35 4 9.00 eq 1.50 eq 40W; EtOH / 30 100 36 5 9.00 eq 1.50 eq 40W; H2O / 60 100 0 6 2.00 eq 1.50 eq 40W; CH3CN / 30 100 38 7 9.00 eq 1.50 eq 10W; CH3CN / 20 100 86 Bartoli, G., Di Antonio, G., Giovannini, R., Giuli, S., Lanari, S., Paoletti, M., Marcantoni, E., J. Org. Chem 2008, 73, 1919-1924. 17 March 2008 PhD thesis – Cycle XX Garcia Gonzàlez reaction [2] OH O ZnCl 2, EtOH + OH OH O O HO HO O OH 90°C, Reflux O HO OH Flexibility OH Chirality O COOEt X OH HO O HO OH Hydrophilicity n R Rigidity HO Lipophilicity O HO Starting material Glycosidase inhibitors [2] F. Garcia Gonzàles, Adv. Carbohydr. Chem. 1956, 11, 97 17 March 2008 PhD thesis – Cycle XX Garcia Gonzàlez reaction [3] OH O O O HO HO O CeCl 3 7 H2O, H2O + OH OH O O T=90°C, 5h HO OH (93%) Sugar 1,3-dione Time (h) Yield(%) Product O O O OEt D-Glusose 6 87 O OEt O HO OH O O O OEt D-Galactose 8 82 O OEt O HO OH O O D-Arabinose O HO 7 90 HO O OH [3] A.K. Misra, G. Aghihotri Carbohydrate Research 2004, 339, 1381 17 March 2008 PhD thesis – Cycle XX Garcia Gonzàlez reaction OH O 1 eq CeCl3. 7H2O 0,1 eq NaI O O HO HO + OH OH OEt O OEt HO O CH3CN, 60°C, 1,5h OH HO OH Entry D-Glucose Ethyl CeCl3.7H2O acetoacetate NaI Time Temperature (h) (°C) Yield (%) 1 1 eq 1 eq 0,1 eq - 1,5 60 - 2 1 eq 1 eq 1 eq - 1,5 60 18,5 3 1 eq 1,2 eq 1 eq 0,1 eq 1,5 60 54 17 March 2008 PhD thesis – Cycle XX Garcia Gonzàlez reaction solvent-free OH O CeCl 3 7 H2O - NaI + OH OH O O HO HO O OH SiO2 T=50°C O HO OH OH • Solvent-free • 0,3 eq of promoter system Sugar 1,3-dione O D-Galactose Yield(%) 100 90 80 70 60 50 40 30 20 10 0 95 80 75 70 53 40 29 36 50 85 36 50 88 grams of Silica gel for 1 mmol of D-Glucose 85 Bartoli, G.; Fernàndez-Bolanõs, J.G.; Di Antonio, G.; Foglia, G.; Giuli S.; Gunnella, R.; Mancinelli, M.; Marcantoni, E.; Paoletti, M. J. Org. Chem. 2007, 72, 6029-6036. O D-Mannose O Temperature (°C) O D-Glusose O Time (h) yield % HPLC of 5aa • 0,5 g SiO2/mmol D-glucose 24 0,05 O 48 50 17 March 2008 0,12 0,25 0,35 0,45 0,5 0,55 0,65 PhD thesis – Cycle XX CeCl3•7H2O-NaI-SiO2 NaI is essential for the reaction H2O is essential for the reaction The solid support SiO2 • gives a better yield of product • facilitates the work up of the reaction mixture Bartoli, G.; Fernàndez-Bolanõs, J.G.; Di Antonio, G.; Foglia, G.; Giuli S.; Gunnella, R.; Mancinelli, M.; Marcantoni, E.; Paoletti, M. J. Org. Chem. 2007, 72, 6029-6036. • permits the reaction to be accomplished without solvent 17 March 2008 PhD thesis – Cycle XX The CeCl3.7H2O-NaI-SiO2 as efficient promoter for Friedel-Crafts reaction of Indoles to Nitroalkenes in solvent-free conditions X NO2 + N H R CeCl3.7H2O NaI, SiO2 R X N H NO2 Bartoli, G.; Di Antonio, G.; Giuli, S.; Marcantoni, E.; Marcolini, M.; Paoletti, M., Synthesis, 2008, 2, 320-324. 17 March 2008 PhD thesis – Cycle XX Friedel-Crafts reaction of Indoles to Nitroalkenes X NO2 + N H Ph Ph X N H Indole Entry CeCl3.7H2O NaI, SiO2 Yield(%) Product Time (h) NO2 Ph 1 8 96 N H N H H3CO 2 4 18 NO2 Ph NC 85 N H NO2 N H HO 4 24 N H • 0.3 equiv of NaI • SiO2 (0.5 g/mmol of nitroalkene) • solvent-free conditions 92 N H NC • 0.3 eq CeCl3.7H2O Ph H3CO N H 3 NO2 Ph HO 74 N H NO2 Bartoli, G.;Di Antonio, G.; Giuli, S.; Marcantoni, E.; Marcolini, M.; Paoletti, M., Synthesis, 2008, 2, 320-324. 17 March 2008 PhD thesis – Cycle XX The CeCl3.7H2O-NaI-SiO2 as efficient promoter for Friedel-Crafts reaction of Indoles to Nitroalkenes in solvent-free conditions + Boc N N 1a H -carboline ring of the (-)-(S)-Brevicolline Carex Brevicollis 2b N N H 7 N CH3 CH3 CeCl3.7H2O NaI, SiO2 NO2 r.t., 2h, 89% N H N H Boc NO2 3ab 3-(2-nitroethyl)indolyl derivative Bartoli, G.;Di Antonio, G.; Giuli, S.; Marcantoni, E.; Marcolini, M.; Paoletti, M., Synthesis, 2008, 2, 320-324. 17 March 2008 PhD thesis – Cycle XX Friedel-Crafts reaction of Indoles to Nitroalkenes + X 1 H NO2 R2 1 R N H 2 R1 CeCl3.7H2O NO2 X NaI, SiO2 N H R2 3 Reduction R1 X R2 N H 5 NH R1 3 R CHO R2 X Cyclization N H 4 3 R tetrahydro-carboline Aromatization NH2 tryptamine derivative R1 X R2 N N H R3 6 Bartoli, G.;Di Antonio, G.; Giuli, S.; Marcantoni, E.; Marcolini, M.; Paoletti, M., Synthesis, 2008, 2, 320-324. 17 March 2008 PhD thesis – Cycle XX Synthesis and Chracterization of Impurities 17 March 2008 PhD thesis – Cycle XX Collaboration with Pfizer, Ascoli Piceno Plant - Analysis Characterization of Reference Standards Identification of unknown impurities Synthesis of impurities - Synthesis New methodologies for the synthesis of compounds of pharmaceutical interest 18 December 2007 PhD thesis – Cycle XX Impurities If a material previously considered to be pure can be resolved into more than one component, that material can be redefined into new terms of purity and impurity. ORGANIC INORGANIC TOXIC RESIDUAL SOLVENT ORDINARY 17 March 2008 PhD thesis – Cycle XX Synthesis of Impurities II and III of Etofamide O2 N O N H O N-[4-(4-nitrophenoxy)benzyl]-N-(2-ethoxyethyl)amine O2N NO2 N O O O N,N-di-[4-(4-nitrophenoxy)benzyl]-N-(2-ethoxyethyl)amine 17 March 2008 PhD thesis – Cycle XX Etofamide O O2N Cl N Cl O O API of Kitnos 18 December 2007 PhD thesis – Cycle XX Synthesis of Etofamide The tertiary base impurity is the product of the reaction of 4-chloromethyl-4’nitrodiphenyl ether with N-(2-ethoxyethyl)-N[4-(4-nitrophenoxy)benzyl]amine intermediate. 17 March 2008 PhD thesis – Cycle XX Impurity II of Etofamide • INTRODUCTION Chemical name (based on IUPAC rules): N-(2-ethoxyethyl)-N-[4-(4-nitrophenoxy)benzyl] amine. Chemical Abstract Services (CAS) Registry Number: 101588-13-0. Molecular Formula: C17H20N2O4. Structural Formula: O2 N O N H O 17 March 2008 PhD thesis – Cycle XX Synthesis of Impurity II of Etofamide O2N O 1 (CH2O)n; HCl conc; H3PO4 CH3CO2H rif. 85°C (50h) O2 N Cl H2N O O 3 2 Free solvent; r.t. O2 N O N H O 4 90% J. Am. Chem. Soc., 1953, 75, 5877-5880 Il Farmaco- Ed. Sc.-, 1957, XIII, 139-151 17 March 2008 PhD thesis – Cycle XX Impurity III of Etofamide INTRODUCTION Chemical name (based on IUPAC rules): N-(2-ethoxyethyl)-N,N-di-[4-(4-nitrophenoxy)benzyl] amine Molecular Formula: C30H29N3O7 Structural Formula: O2N NO2 N O O O 17 March 2008 PhD thesis – Cycle XX Synthesis of Impurity III of Etofamide O2N Cl O2N N H O 1 O 2 Et3N, DMF dry, rif. O2N NO2 N O O O 3 80% 17 March 2008 O PhD thesis – Cycle XX Isomaltitol INTRODUCTION Chemical name (based on IUPAC rules): (2R, 3S, 4S, 5S)-6-{[( 2R, 3S, 4R, 5R, 6S)- 3,4,5- trihydroxy-6-(hydroxymethyl) terahydro-2H-2 pyranyl] oxy}hexane-1,2,3,4,5- pentaol Trivial name: 6-O-α-(D)-Glucopyranosyl-D-glucitol. Chemical Abstract Services (CAS) Registry Number: 534-73-6. Molecular Formula: C12H24O11 OH Structural Formula: OH OH O HO OH OH O OH HO OH 17 March 2008 PhD thesis – Cycle XX Synthesis of Isomaltitol OH OH OH O O HO OH OH O HO O OH r.t.; 48h OH OH O NaBH4 OH HO OH OH HO OH OH Thermochimica Acta 1996, 271, 149-153. 17 March 2008 PhD thesis – Cycle XX Isomalt Thermochimica Acta 1996, 271, 149-153. 17 March 2008 PhD thesis – Cycle XX Isomaltitol Commercial Isomaltitol Synthesized Isomaltitol 17 March 2008 RFT METODO 1 RIDUZIONE COSTI DI APPROVVIGIONAMENTO DEFINIZIONE PER ISO-MALTITOLO PROBLEMA: OBIETTIVO: Elevato costo del reagente iso-maltitolo utilizzato nel metodo 6500QW vs 3 per la determinazione delle sostanze correlate del Mannitolo mediante HPLC (Entrata in vigore del nuovo metodo di Pharmacopeia Europea ) Riduzione costi per l’acquisto del reagente necessario all’analisi QUANTITA’ ANNUA NECESSARIA: 5.000 mg per analisi MISURA 5.000 mg scorta TOT = 10.000 mg COSTO REAGENTE: 1.340,00 Euro ogni 50mg COSTO TOTALE: 268.000,00 Euro all’anno BENEF ICI IMPLEMENTAZIONE ANALISI Materiali 1. Sintesi del reagente in esame, per riduzione dell’isomaltoso (600 euro al grammo), effettuata dal gruppo di ricerca del Prof. Marcantoni (Dip.di Scienze Chimiche,Università degli Studi di Camerino, Responsabile Scientifico: Prof. R. Ballini) 2. Modifica metodo mediante cambio della pesata (riduzione Pesata) Persone Purezza Reagente Costo Reagente Misura Fornitore (Sigma) ALTO COSTO REAGENTE Quantità ordine Metodo Analitico EP 3. Stabilità della soluzione di iso-maltitolo Metodi 4. Altro fornitore COSTI CONTROLLO •SOLUZIONI 1 E 2 APPLICATE IN MODO SINERGICO: RISPARMIO DI 267.700,00 EURO all’anno _______________ •SOLUZIONI 3 IN CORSO DI VALUTAZIONE •SOLUZIONE 4 = NESSUN VANTAGGIO Macchine Ambiente IL TEAM PhD thesis – Cycle XX Cabergoline N-Oxide INTRODUCTION Chemical name (based on IUPAC rules): (3-{{[(6aR,9R,10aR)-7-Allyl-4,6,6a,7,8,9,10,10a-octahydroindolo[4,3-fg]quinolin9yl]carbonyl}[(ethylamino)carbonyl]amino}propyl)(dimethyl)ammoniumolate. Empirical Formula: C26H37N5O2 Structural Formula: H N O O N H N H N H 17 March 2007 CH3 CH3 O N CH3 PhD thesis – Cycle XX Cabergoline H N O API of DOSTINEX: •Hyperprolactinemia (dosage: 0.25mg and 0.5mg per tablets) • Anti-Parkinson (dosage: 1, 2 and 4mg per tablets) O N N CH3 H N O CH3 CH3 OH H HN N H HN 9,10-dihdrolysergic acid 17 March 2008 PhD thesis – Cycle XX Chracterization of Impurities 17 March 2008 PhD thesis – Cycle XX PABA O OH PABA is an essential nutrient for some bacteria and is considered to be in the B-complex vitamin family (Vitamin Bx). Be-Total HD sugar-coated tablets NH2 p-Aminobenzoic Acid 17 March 2008 PhD thesis – Cycle XX Impurity of PABA 17 March 2008 PhD thesis – Cycle XX Impurity of PABA 17 March 2008 PhD thesis – Cycle XX PABA The intake of PABA and PABA ester is associated with the same efficacy and safety as free PABA alone. 17 March 2008 PhD thesis – Cycle XX Acknowledgements Prof. Enrico Marcantoni Prof. Roberto Ballini Dott.ssa Sandra Giuli Dr. Gianluca Paniccià Dr. Orenzo Agostini Sig. Terenzio De Angelis Colleagues at the laboratory and all the people that have collaborated in the development of the projects 17 March 2008