Compact I/O Modules
XIO Family
Technical Overview Presentation
XIO Compact I/O Family Features
• XIO Compact I/O are distributed I/O for use
with the Honeywell XL5000 product line.
- Additional I/O for XL50 or XL500 controllers
- Easy installation via LNS Plug-in
- Small profile allows for installation in
otherwise hard to reach areas
• The XIO Compact I/O family fills out
Honeywell’s already robust distributed I/O
offering
- XIO Compact I/O
- XFL Distributed I/O
- XFC Smart I/O
2
OS Number
Applications
XIO-10DI
10 Digital Inputs
XIO-4DI
4 Digital Inputs
XIO-4DO
4 Digital Outputs
XIO-8AI
8 Analog Inputs
XIO-4NTC
4 20KΩ NTC Inputs
XIO-4PT1000
4 Platinum 1000 Inputs
XIO-4AO
4 Analog Outputs
XIO-10HUB
Hub expander module
XIO Compact I/O
The XIO Compact I/O offers these distinguishable
features:
• Easy installation
- DIN rail mounting
- Only 2 twisted pair wires for up to 15 modules.
Run 24VAC and Lon Network cable to
first module then link 14 more to the first
• Easy to expand
- Pick and chose the right number of I/O for each job.
No longer have unused I/O on the
job
• Eye-pleasing form factor
- No complex buttons or switches
• Compact
- Very small profile. Install in places other modules couldn’t fit
• Save time and money
- No need to run extra wire for 24VAC and Lon network saves labor time and wire costs
• Range of input and output types and sensors
- 8 Modules: DI, DO, AI, AO and a HUB expander module
3
Nomenclature
Family Designation
XIO = Compact I/O
Number of Inputs/Outputs
4 = 4 total inputs or outputs
8 = 8 total inputs or outputs
10 = 10 total inputs or outputs
XIO - 8AI
Input/Output Type
DI = Digital Input
DO = Digital Output
AO = Analog Output
AI = Analog Input
NTC = Specific 20KΩ NTC Analog Input
PT1000 = Specific Platinum 1000 Analog Input
HUB = Free Contacts
4
Compact I/O Modules
XIO Family
Module Descriptions
XIO-10DI
• LON module with 10 digital inputs
• Record the status of potential free
switches (dry contacts)
- electronic limit switches at vent valves or
auxiliary contacts at power contactors
- record counted measurands at counters with
contactor.
• Terminals 1 - 10 and the C (common)
input contacts can be connected to
potential free switches (dry contacts)
• States and counted measurands are
read out by standard network variables
and bound to XL500 or XL50 controllers
• Configuration is done by LNS® Plug-in
6
XIO-4DI
• LON module with 4 digital inputs
• Record the status of potential free
switches (dry contacts)
- electronic limit switches at vent valves or
auxiliary contacts at power contactors
- record counted measurands at counters with
contactor.
• Terminals 1 - 4 and C (common) input
contacts can be connected to potential
free switches (dry contacts)
• States and counted measurands are
read out by standard network variables
and bound to XL500 or XL50
controllers
• Configuration is done by LNS® Plug-in
7
XIO-4DO
• LON module with 4 digital outputs
• Switch electrical components
- motors, contactors, lamps, blinds etc.
• Relays activated by standard
network variables
• Manual control override function that
is only activated in the "Configured
Mode"
• Configuration is done by LNS® Plugin
8
XIO-8AI
• LON module with 8 configurable
temperature or voltage analog inputs
• Record temperatures and voltages of
passive and active sensors
- electrical ventilation and mixing valves,
valve positions
• Different formats can be read out
depending on the setting for each
input, and bound to other LonMark®
devices
- Temperature, resistance, percentage and
voltage
• Supply voltage for active sensors can
be provided by the module.
• Configuration is done by LNS® Plugin
9
XIO-4NTC
• LON module with 4 specific analog
inputs for 20K NTC sensors
• Inputs can be scanned
simultaneously by standard network
variables, SNVT
10
XIO-4PT1000
• LON module with 4 specific analog
inputs for Platinum 1000 sensors
• Inputs can be scanned
simultaneously by standard network
variables, SNVT
11
XIO-4AO
• LON module with 4 analog outputs
• Outputs are activated proportionally
by the network variables, SNVTs
• Provide a voltage between 0 and 10
Volts
• Outputs can be set to a previously
defined value depending on a binary
state
• Manual overrides included
• Configuration is done by LNS® Plugin
12
XIO-10HUB Extension Module
• Provides additional potential free contacts as supporting
contacts to connect digital outputs, analog outputs, etc.
• Six contacts each are interconnected.
• A maximum of 60 volts can be applied to the contacts.
• The extension module can be used as a power on module
for bus connection, supply voltage and potential
distribution.
13
Compact I/O Modules
XIO Family
Hardware Installation Procedures
Installation
• Mounts on standard DIN rail
- EN 50022 (1.38 x 0.3 in. [35 x 7.5 mm]), in.
• Power down the equipment. Mount the module on
the DIN rail.
15
Installation
• Plug in the terminal block for bus connection.
16
Installation
• Prepare the cable for bus connection
- Remove about 0.79 in. (2 cm) of the plastic cable sheath.
- Strip 0.2 in. (5 mm) insulation from each wire. Put a wire end sleeve on
-
-
stranded wires.
Insert the wire to the respective contact and secure it by screwing down the
contact screw
Maximum wire cross section of the 4 pole terminal block bus/main connection
 Maximum 16 AWG (1.5 mm2) single wire
 Maximum 18 AWG (1.0 mm2) stranded wire
 Wire diameter minimum 28 AWG (0.3 mm) up to 16 AWG (1.4 mm)
17
Installation
• Prepare cable for module connections.
- Strip the wires by 0.3 in. (7 mm). Put a wire end sleeve on stranded wires.
- Insert the wire into the respective module contact and secure it by screwing
-
down the contact screw
Maximum wire cross section of the module contacts
 Maximum 12 AWG (4.0 mm2) single wire
 Maximum 14 AWG (2.5 mm2) stranded wire
 Wire diameter: minimum 28 AWG (0.3 mm) up to maximum 10 AWG (2.7 mm).
18
Installation
• Use the strapping plug to connect bus and supply voltage when the modules are
mounted in series
• The maximum number of modules connected in series is 15 with each group
needing an external power supply.
19
Wiring Examples – XIO-10DI
20
Wiring Examples – XIO-8AI
21
Wiring Examples – XIO-10HUB
22
Compact I/O Modules
XIO Family
System Setup
System Setup
• The XIO do not have processing power of their own and
must be bound to one of the following controllers
XL50
XL500 Smart
24
XL500
XL50
XL50
XIO-10HUB
XIO-10DI
Lon Bus
XIO-4AO
25
XIO-4DI
XIO-4DO
XIO-4NTC
XIO-4PT1000
XIO-8AI
XL50
How many I/O can one XL50
support?
Best case:
22 physical + 46 Remote IO mapped to NVs =
68
Practical number:
22 physical + 18 Remote IO mapped to NVs =
40
This allows 28 NVs for scheduling,
trending, and alarming
26
XL500
XL500
XIO-10HUB
XIO-10DI
Lon Bus
XIO-4AO
27
XIO-4DI
XIO-4DO
XIO-4NTC
XIO-4PT1000
XIO-8AI
XL500 Smart
XL500 Smart
XIO-10HUB
XIO-10DI
Lon Bus
XIO-4AO
28
XIO-4DI
XIO-4DO
XIO-4NTC
XIO-4PT1000
XIO-8AI
XL500 and XL500 Smart
How many I/O points can one XL500 or XL500 Smart
support?
Best Case
128 physical points + 253 pseudo points (Remote IO mapped to NVs) = 381 I/O points
Practical Number
128 physical points + 62 pseudo points (Remote IO mapped to NVs) = 190 I/O points
Need to leave enough pseudo points (~190) for the XL500 application and
for NVs mapping to XL10s. Common XL10 NV binding include schedules,
setpoints or displaying values on MMI.
29
Compact I/O Modules
XIO Family
Software Configuration Procedure
Installation Guide
General
• Ensure that all active applications are closed. Also check the
configurations of security tools for example firewalls (ZoneAlarm®,
NortonSecurity®, WinXP®) so, that WinSocket based
communication over Ports with the POET® data server will be
allowed.
• Program requirements have to checked before running installation
of LON-PlugIns. Please preinstall programs and update all needed
programs.
• Ensure the sequence of installations, updates and patches.
Program
Version
Note
Manufacturer
LNS-Version
3.08.05
(required)
Echelon
LonMaker
3.10.52
(optional)
Echelon
Care
5.01/7.01
(optional)
Honeywell
31
Installation Guide
System requirements
• Make sure your operating system is supported. If
supported also check the minimum required service
pack.
- Higher numbers of service packs supported, but lower versions
are not.
Operating System
WIN NT 4.0
WIN 98 SE
WIN 2000
WIN XP
WIN Server 2003
32
Service pack
Note
.
SP 6
(not recommended)
(supported)
SP 4
(supported)
SP 2
(supported)
(supported)
Installation Guide
Installation process
• Download the Plug-ins here:
- http://plugin.ge51.honeywell.de/
• Two installation packages are included. Depending on
Microsoft’s Windows Installer® service.
• Honeywell US XIO-PlugIns.exe
- (Plug-Ins + Windows Installer® 2.0)
• Honeywell US XIO-PlugIns.msi
- (Plug-Ins)
33
Installation Guide
Windows Inst® service is installed and version is the
same or higher as V 2.0.
• Select the software package with (.msi) extension and
double click.
• Immediately the installation process of LON-PlugIns will
be started.
• Following the instructions of the slide titled Installation
Modes
34
Installation Guide
Windows Inst® service is NOT installed or version is
lower than V 2.0.
• Select the software package with (.exe) extension and
double click.
• The installation process of Windows Installer® service
will begin first and the installation process of LON-PlugIns will be started afterwards.
• Following the instructions of the slide titled Installation
Modes.
35
Installation Guide
Installation modes
• During the installation process you have 3 choices
of installation modes
- Standard
- Complete
- Customize
• Structure of directories, subdirectories and files will be
installed
- …\LonWorks\PlugIns\Honeywell US\XIO V 1.x\[PlugIns]
- …\LonWorks\PlugIns\Honeywell US\XIO V 1.x \SensorFiles\
- …\LonWorks\Import\Honeywell US\XIO\Version1\[LonApplications]
- …\LonWorks\types\User\Honeywell US\[FileSet]
36
Installation Guide
Installation modes
• All LON-Plug-Ins will be copied into subdirectory
- "...\LonWorks\PlugIns\Honeywell US\XIO V 1.x".
• All LON-applications will be copied into the subdirectory
- "...\LonWorks\Import\Honeywell US\XIO\Version1" all LONapplications
• A set of 4 or 5 files needed by each LON-application
with
- *.xfb
Typ: external interface
- *.xfo
Typ: external interface
- *.xif
Typ: external interface
- *.nxe
Typ: application binary file
- *.apb
Typ: application binary file
(optional)
37
Installation Guide
Installation modes
• If you selected the customize mode, you can move the directories,
subdirectories and files from its usual place.
• Recommendations:
- Do not change the names and the positions of subdirectories.
- Use the subdirectories „\PlugIns" and „\Import" as base directory entries
• To find the program group:
- Start -> Programs -> Honeywell US -> XIO V 1.x -> Autoregister.exe
-
and Readme (#.#.#).rtf
The "autoregister.exe" program includes the command line parameter
[MODE_SILENT_REGISTER] will be started and register all LONPlugIns.
• After refreshing system registry by Autoregister.exe the installation
will be finished
38
Installation Guide
Un-install
• Go to Control Panel
• Select Add Remove Programs
• Select entry „Honeywell XIO V 1.x " and push the „Add/Delete"
button.
• The "autoregister.exe" program includes the command line
parameter
• [MODE_SILENT_DEREGISTER] will be started and deregister all
LON-PlugIns by an "Exhaustive Mode". All device templates not
used in a project will be deleted.
• The Following Subdirectories will not be deleted
- " …\LonWorks\Import\Honeywell US\XIO\Version1\ “
- " …\LonWorks\types\User\Honeywell US\" including the resources
39
Compact I/O Modules
XIO Family
I/O Comparison and Selection Guide
I/O Comparison
Compact I/O
XIO-4DI
Digital Inputs
Digital Outputs
Analog Inputs
4
XIO-8AI
8
XIO-4AO
4
10
XIO-4PT1000
4
XIO-4NTC
4
Digital Inputs
Digital Outputs
XFC3A06001
4
4
4
2
XFC3D06001
4
4
4
2
Digital Inputs
Digital Outputs
Distributed I/O
XFL521B
XFL524B
41
Analog Inputs
Analog Inputs
Analog Outputs
Analog Outputs
8
XFL522B
XFL523B
Compact I/O are stand alone
with one type of I/O on each
module. You do not need to
purchase separate pieces to
make a working I/O module.
Provides additional free contacts
XIO-10HUB
Smart I/O
Comments
4
XIO-4DO
XIO-10DI
Analog Outputs
8
12
6
Comments
Smart I/O are stand alone.
Unlike the Compact I/O,
the Smart I/O has multiple
types of I/O on each
module.
Comments
Compact I/O are not stand
alone. They require multiple
pieces be put together to
create a working I/O module.
Please refer to the next slide
for what to purchase to
create a complete I/O
module.
XFL Distributed I/O Selection Guide
Select the type of I/O module you wish to use in the first column. Then follow that
row to the right, anything that is marked is also needed to create a fully functional I/O
module.
XFR522A
XFR524A
XSL513
XSL514
XSL511*
Manual Override Switches
for the XFL522B
Manual Override Switches
for the XFL522B
Terminal Block for XFL521B,
XFL522B, XFL523B
Terminal Block for
XFL524B
Lon Network Interface
XFL521B
Analog Input Module
X
X*
X
X*
X
X*
XFL 522B
Analog Output Module
Optional if manual
override is desired
XFL523B
Digital Input Module
XFL524B
Digital Output Module
Optional if manual
override is desired
X
X*
*If more than one Distributed I/O module is linked together than only one XSL511 is needed for that grouping
Up to 8 distributed I/O modules can be linked to one XSL511
42
Compact I/O Modules
XIO Family
Pricing
Pricing
Compact I/O
Trade Base Price
XIO-4DI
$465
XIO-4DO
$465
XIO-8AI
$705
XIO-4AO
$505
XIO-10DI
$505
XIO-4PT1000
$490
XIO-4NTC
$490
XIO-10HUB
$75
Smart I/O
XFC3A06001
$723.84
XFC3D06001
$774.33
Distributed I/O
44
Trade Base Price
Trade Base Price
XFL521B
$484.81
XFL522B
$484.81
XFL523B
$484.81
XFL524B
$484.81
XFR522A
$192.27
XFR524A
$192.27
XSL 511
$85.44
XSL513
$161.75
XSL514
$161.75
Price Per I/O
Compact I/O
I/O Count
Trade Base Price
XIO-4DI
4
$465
$116.25
XIO-4DO
4
$465
$116.25
XIO-8AI
8
$705
$88.13
XIO-4AO
4
$505
$126.25
XIO-10DI
10
$505
$50.50
XIO-4PT1000
4
$490
$122.50
XIO-4NTC
4
$490
$122.50
XIO-10HUB
Smart I/O
Provides additional Free contacts and is not an I/O module
I/O Count
Trade Base Price
Price Per I/O
XFC3A06001
14
$723.84
$51.70
XFC3D06001
14
$774.33
$55.31
Distributed I/O
45
Price Per I/O
Trade Base Price*
I/O Count
*Price includes Subbase and Network Card
Price Per I/O
XFL521B
8
$732.00
$91.50
XFL522B
8
$732.00
$91.50
XFL523B
12
$732.00
$61.00
XFL524B
6
$732.00
$122.00
www.honeywell.com
46
Compact I/O Modules
XIO Family
Operation with WEBs
Honeywell WEBS
• Currently XIO is only available to be programmed with
CARE through LNS Plug-in.
• Workbench Wizard and .lmnl files will be introduced
shortly to configure with WEBs more easily
48
XIO Compact I/O Family Features
• XIO Compact I/O are distributed I/O for use
with Honeywell XL5000 or Honeywell
WEBs product lines.
OS Number
Applications
- Additional I/O for XL50, XL500 or WEBs
XIO-10DI
10 Digital Inputs
-
XIO-4DI
4 Digital Inputs
XIO-4DO
4 Digital Outputs
XIO-8AI
8 Analog Inputs
XIO-4NTC
4 20KΩ NTC Inputs
XIO-4PT1000
4 Platinum 1000 Inputs
XIO-4AO
4 Analog Outputs
XIO-10HUB
Hub expander module
-
controllers
Easy programming via LNS Plug-in with Care
or WEBs Wizard
Small profile allows for installation in
otherwise hard to reach areas
• The XIO Compact I/O family fills out
Honeywell’s already robust distributed I/O
offering
- XIO Compact I/O
- XFL Distributed I/O
- XFC Smart I/O
49
System Setup
• The XIO do not have processing power of their own and
must be bound to one of the following controllers
XL50
XL500
WEBs
XL500 Smart
50
WEBs Controller
WEBs
XIO-10HUB
XIO-10DI
Lon Bus
XIO-4AO
51
XIO-4DI
XIO-4DO
XIO-4NTC
XIO-4PT1000
XIO-8AI
www.honeywell.com