Upper Fall Brook Watershed Acid Mine Drainage and Acid Rain Impacts Conceptual Treatment Approaches Terry A. Rightnour Water’s Edge Hydrology, Inc. January 15, 2007 trighnour@wehydro.com, http://wehydro.com Upper Fall Brook Watershed • Problems: – The upper Fall Brook watershed is impacted by acidification from natural and man-made sources. – The majority of acidification and metals contamination comes from acid mine drainage (AMD) sources DFB001, DFB002, & DFB003. – Additional acidification comes from acid rain and natural wetland (bog) acidity in the headwaters. • Goals: – Treat the three AMD sources above Fall Brook Road. – Reduce non-AMD impacts in the Fall Brook headwaters. – Establish good water quality in upper Fall Brook as justification for treating other downstream AMD sources in lower Fall Brook. AMD Source Analyses • Sampled by TCCCC from June to November 2006 – 8 rounds to date on DFB001, DFB002, and DFB003. • Analyzed for average conditions and 95% confidence interval (CI) flows. • Plotted concentrations versus flow to predict conditions at 95% CI flows. • 95% CI values are usually design maximums for stream restoration systems. • Conditions were predicted for combined flows to represent the system influent. • Previous SRBC sampling was not included due to possible climatic and analysis method differences. AMD Source Locations AMD Source Characteristics Parameters DFB001 Units Flow gpm pH SU Acidity Alkalinity Ave. DFB002 95% CI Ave. Combined Flows DFB003 95% CI Ave. 95% CI Ave. 95% CI 19 49 43 67 62 104 124 215 3.52 NP 3.44 NP 3.47 NP NP NP mg/L 102 92 158 108 143 91 143 97 mg/L 0 0 0 0 0 0 0 0 Aluminum mg/L 2.05 0.83 3.45 2.80 5.64 5.34 4.35 3.60 Iron 0.48 0.17 11.52 9.31 0.62 0.71 4.45 3.44 mg/L 95% CI - 95% Confidence Interval Prediction or Design Maximum Value NP - Not predictable with available information Basic Treatment Alternatives • Passive Treatment – Uses natural contaminant removal processes with noncontinuous addition of power or reagents. – Most applicable to low to moderate contaminant loadings. – Suited to sites with a low availability of access or O&M labor. – Best technologies for this site are oxidation/precipitation basins (OPBs), vertical flow wetlands (VFWs), and surface flow wetlands (SFWs). • Chemical Treatment – Involves continuous controlled application of a neutralizing reagent, with or without need for power. – Most applicable to moderate to high contaminant loadings. – Suited to accessible sites with readily available O&M labor. – Best technology for this site is pebble quicklime addition. Conceptual Passive System Components Oxidation/Precipitation Basins • Remove iron and aluminum by forming precipitate sludge through oxidation. • Usually have little effect on acidity or manganese. • Work best with 24 hours or more detention time. • Additional volume needed to store accumulating sludge – typically 40% of total volume. • 24 hour removal rates in alkaline water are approx. 35% for aluminum and 65% for iron; rates decline in acidic waters. • Sludge generated at approx. 1 liter per 5 grams of aluminum or 10 grams of iron removed. • Require periodic cleaning to remove sludge as detention capacity is approached. Typical OPB Vertical Flow Wetlands • Deep basins filled with a bottom layer of limestone aggregate and an upper layer of spent mushroom compost. • Influent migrates down through both layers, neutralizing acidity and generating alkalinity. • Acidity capacity based on loading over surface area of compost (25 g/day-m2 average, 50 g/day-m2 maximum) • Alkalinity generation based on detention time in limestone (18 hours average, 12 hours minimum). • Remove metals based on percentage of influent concentration (90% of aluminum, 80% of iron, 10% of manganese). • Metals precipitates eventually clog substrates, requiring flushing or substrate replacement. • Usually applied in pairs, with one cell able to maintain treatment while the other is off-line for maintenance. Typical Vertical Flow Wetland Surface Flow Wetlands • Vegetated basins with shallow surface flow (1 – 6 inches). • Work best for polishing metals from alkaline waters at the discharge end of treatment systems. • Metals removal rates are directly related to influent concentration: – Aluminum rate approx. 0.21 x (Inf. Conc.) g/day-m2 – Iron rate approx. 0.17 x (Inf. Conc.) g/day-m2 • Cells may require periodic water level adjustment and vegetative management, but seldom major substrate maintenance if influent metals are low. Typical Surface Flow Wetland Conceptual Passive System Components Conceptual Passive Treatment Plan • Collect and combine AMD sources in an OPB for initial aluminum and iron removal. • Split flow to two parallel VFWs for acidity removal and alkalinity generation. • Pass VFW discharges through an SFW for final polishing, with target aluminum < 0.1 mg/L on average. • A site-specific model was run for basic sizing considerations. DFB001 Passive System Model Initial OPB – 40,000 CF Flow Acid Alk Al Fe DFB002 Max. Ave. Max. Ave. Max. 19 102 0 2.05 0.48 49 92 0 0.83 0.17 43 158 0 3.45 11.52 67 108 0 2.80 9.31 62 143 0 5.64 0.62 104 91 0 5.34 0.71 Ave. Max. 124 143 0 4.35 4.45 215 97 0 3.60 3.44 Flow Acid Alk Al Fe Oxidation/ Precipitation Basin Paired VFWs Each at – 62,000 SF Surface Area Det. Vol. Det. Time Flow Acid Alk Al Fe 71 ft x 149 ft = 0.24 ac 43,500 CF Detention Polishing SFW – 27,000 SF DFB003 Ave. 40000 Ave. Max. 24 124 143 0 3.91 3.56 14 215 97 0 3.39 3.04 gpm mg/L mg/L mg/L mg/L gpm mg/L mg/L mg/L mg/L CF hrs gpm mg/L Cleaning Cycle = 10.4 mg/L mg/L mg/L yrs Vertical Flow Wetlands VFW 1A Surface Area Detention Volume Acidity Loading Detention Time Flow Acid Alk Al Fe VFW 1B 62001 43511 Ave. Max. 8 35 62 0 67 0.39 0.71 10 20 107 0 52 0.34 0.61 Flow Acid Alk Al Fe Surface Flow Wetlands Surf. Area 100 ft x 284 ft = 0.65 ac Flow Acid Alk Al Fe 62001 43511 2 x 261 ft x 261 ft = 3.13 ac Cleaning Cycle = 4.1 yrs Ave. Max. 124 0 67 0.39 0.71 215 0 52 0.34 0.61 26880 Ave. Max. 124 0 67 0.10 0.26 215 0 52 0.16 0.35 Ave. Max. 8 35 62 0 67 0.39 0.71 10 20 107 0 52 0.34 0.61 gpm mg/L mg/L mg/L mg/L SF gpm mg/L mg/L mg/L mg/L SF CF g/d-m2 hrs gpm mg/L mg/L mg/L mg/L Treated Discharge Conceptual Passive System Layout Passive System Model Results • • • • • • Overall system size estimated at ≈ 6 acres with earthwork OPB cleaning cycle predicted at ≈ 10 years VFW cleaning cycle predicted at ≈ 4 years Construction cost estimated at ≈ $810,000 Annualized O&M estimated at ≈ $64,000 15-Year total cost estimated at ≈ $1.8 million • Depending on effluent metals goals, the SFW size could be reduced. Conceptual Chemical System Components Pebble Quicklime Treatment Systems • Based on a waterwheel-driven applicator. • Pebble quicklime has about twice the neutralization capacity and reactivity of limestone. • Easily scaleable to flow increases. • Provide a consistent neutralization delivery rate. • Aquafix systems available in scalable sizes between small hoppers (1/2 – 1 ton) to silos (up to 100 ton). • Bulk delivery approx. $120/ton for pebble quicklime. • Metals are removed as sludge in an OPB similar to passive systems. • Sludge generation tends to be greater than passive sludge, estimated at 1 liter for 2.5 grams of aluminum or 5 grams of iron removed. Aquafix Pebble Quicklime Systems • 1 Ton Hopper System • 35 Ton Silo System Conceptual Chemical Treatment Plan • Collect and combine AMD sources in a single channel. • Apply pebble quicklime using a flow split to drive an Aquafix system. • Precipitate sludge in paired downstream OPBs, with one OPB capable of maintaining 24 hour detention while the other is offline for cleaning. • Site-specific model was run for basic sizing requirements using specifications of pebble quicklime and Aquafix systems. Chemical System Model DFB001 Flow Acid Alk Al Fe Aquafix 35 ton silo system for 1 year storage capacity. Approx. 175 lbs/day addition yields discharge alkalinity of 45 mg/L on average and 15 mg/L at 95% CI flow. Paired OPBs each at 70,000 CF total volume. DFB002 DFB003 Ave. Max. Ave. Max. Ave. Max. 19 102 0 2.05 0.48 49 92 0 0.83 0.17 43 158 0 3.45 11.52 67 108 0 2.80 9.31 62 143 0 5.64 0.62 104 91 0 5.34 0.71 Ave. Max. 124 143 0 4.35 4.45 215 97 0 3.60 3.44 Flow Acid Alk Al Fe Pebble Quicklime Addition Unit Neutralization Factor Purity Material Cost Daily Addition Annual Addition Annual Cost gpm mg/L mg/L mg/L mg/L 0.56 90 $120 Ave. Max. 173 179 32 $3,799 as CaCO3 % $/ton lbs/day Area < 0.10 ac. tons/yr $/yr Oxidation/ Precipitation Basin Treated Discharge Det. Vol. 86 ft x 194 ft = 0.38 ac Det. Time Flow Acid Alk Al Fe Det. Vol. 86 ft x 194 ft = 0.38 gpm mg/L mg/L mg/L mg/L ac Det. Time Flow Acid Alk Al Fe 70000 Ave. Max. 85 62 0 45 0.10 0.10 49 107 0 15 1.04 0.10 70000 Ave. Max. 85 62 0 45 0.10 0.10 49 107 0 15 1.04 0.10 CF hrs gpm mg/L mg/L mg/L mg/L Cleaning Cycle = 2.5 yrs CF hrs gpm mg/L mg/L mg/L mg/L Cleaning Cycle = 2.5 yrs Conceptual Chemical System Layout Chemical System Model Results • • • • • • Overall system size estimated at ≈ 1.5 acre Silo refilling cycle estimated at ≈ 1 year OPB cleaning cycle predicted at ≈ 2.5 years Construction cost estimated at ≈ $300,000 Annualized O&M estimated at ≈ $35,000 15-Year total cost estimated at ≈ $820,000 Conclusions • Chemical treatment with pebble quicklime appears to be the more cost-effective alternative. • Both alternatives will require establishment of long-term O&M funds. • Chemical treatment will require more frequent supervision by skilled mechanical labor, potentially adding to long-term costs. • There may not be sufficient area to construct an adequately sized passive treatment system capable of receiving gravity flow from all AMD sources. • Reducing the size of the passive system would result in shorter longevity, a lesser degree of treatment, or both. • Chemical treatment is recommended as the most viable option for this site. Fall Brook Headwaters • Impacted by non-AMD acidity from acid rain and bog tannin. • TCCCC has sampled five tributaries between June and October, 2006, with 5 rounds to date. • Acid Neutralization Capacity (ANC) was used instead of acidity and alkalinity as a better measure of non-AMD acidification. • Results were analyzed for average and 95% CI conditions, and alkaline deficiency. • Objective is to locate and design an alkalinity-generating VFW to improve headwaters conditions above AMD impacts. Headwaters Sample Points Headwaters Tributary Characteristics Parameters Units FBH1 Ave. FBH2 95% CI Ave. FBH3 95% CI Ave. FBH4 95% CI Ave. FBH5 95% CI Ave. 95% CI Flow gpm 450 1514 96 231 403 1051 1094 3022 359 865 pH SU 4.46 NP 4.58 NP 4.66 NP 5.42 NP 5.15 NP ANC meq/L Aluminum mg/L Estimated Alkaline Deficiency lbs/day -38.63 -72.96 -30.98 -19.21 -29.60 -31.76 -18.31 -26.97 -4.08 -14.35 0.37 0.65 0.29 0.10 0.24 0.40 0.48 0.59 0.11 0.39 10 66 2 3 7 20 12 49 1 7 95% CI - 95% Confidence Interval Prediction or Design Maximum Value NP - Not predictable with available information Preliminary Conclusions • A standard VFW for non-AMD application (approx. 1 acre size) will produce about 50 lbs/day alkalinity. • The combined alkaline deficiency in the five sample points is 32 lbs/day on average and 145 lbs/day under 95% CI conditions. • One VFW would be adequate to correct average deficiencies, but up to three VFWs may be needed to correct high flow conditions. • FBH1, FBH3, and FBH4 appear to be the best candidates for VFWs based on deficiencies and flow volumes. • FBH5 may also be considered due to its location near the top of the watershed to maximize main stem restoration length.