Supply Chain Logistics Management Chapter 8: Enterprise Resource Planning and Extension Systems Typical Legacy System Status Financial Human resource Order management Warehouse management Material planning Region/ Division Region/ Division Region/ Division Region/ Division A B C D FS1 FS2 FS1 FS4 HR1 HR1 HR1 HR1 OM1 OM2 OM3 OM4 WM1 WM2 WM3 WM4 MP1 MP1 MP2 MP3 Supply Chain Logistics Management, First Edition , Bowersox, Closs, and Cooper Copyright© 2002 by The McGraw-Hill Companies, Inc. All rights reserved. Enterprise Application Market 2000 Fig. 8-2 Buyer-side In-side (Retail) Seller-side Supply Chain ERP CRM $4B $21B 2004? e.g.i2, Manugistics Aspen, SAP APO, IBS $17B $21B 2004? e.g., SAP, Oracle, Peoplesoft, JDEdwards $4B $20B 2004? e.g., Siebel, Clarify, Oracle, Vantive, Onyx eProcurement $1B? $5B 2004? e.g., Ariba, Commerce One, mySAP, i2 Marketplace Enterprise Application Integration (EAI) Call/Contact Centers (IVR, ACD, CTI) $0.5B $5B 2004? e.g., MQ Series, Forte, BEA, Neon, TIBco, Vitria e.g., Nortel, Cisco, Lucent, Genesys, Kana (e-mail, WWW) Data Warehouse $1B Overall EA Market: e.g., Oracle, Teradata eCommerce $3B $16B 2004? e.g., Broadvision, Sterling, Vignette, Oracle, Freemarkets, Commerce One, mySAP Intranet (e-mail Web) & PC Msoft: $20B e.g., Lotus Notes, Exchange, MS-Office 1999 $27B 2004 $78B? © Peter Seddan?? June ???? Supply Chain Logistics Management, First Edition , Bowersox, Closs, and Cooper Copyright© 2002 by The McGraw-Hill Companies, Inc. All rights reserved. ANATOMY OF AN ENTERPRISE SYSTEM Managers and Stakeholders Reporting Applications Financial Applications Sales and Delivery Applications Sales Force Customers and Customer Service Reps Central Database Manufacturing Applications Back-office Administrators and Workers Suppliers Service Applications Human Resource Management Applications Inventory and Supply Applications Employees Supply Chain Logistics Management, First Edition , Bowersox, Closs, and Cooper Copyright© 2002 by The McGraw-Hill Companies, Inc. All rights reserved. Harvard Business Review July-Aug 1998 Supply Chain System Architecture Planning-Coordinating Strategic Objectives Capacity Constraints Forecasting Order Management Order Processing Logistics Requirements Manufacturing Requirements Procurement Requirements Transportation and Shipping Procurement Inventory Deployment Inventory Management Distribution Operations Operations Supply Chain Logistics Management, First Edition , Bowersox, Closs, and Cooper Copyright© 2002 by The McGraw-Hill Companies, Inc. All rights reserved. Logistics Requirements + Forecasts (sales, marketing, input, histories, accounts) + Customer Orders (current orders, future committed orders, contracts) + Promotions (promotion, advertising plans) = Period Demand - Inventory-on-hand - Planned Receipts Period Logistics Requirements Supply Chain Logistics Management, First Edition , Bowersox, Closs, and Cooper Copyright© 2002 by The McGraw-Hill Companies, Inc. All rights reserved. Supply Chain Logistics Management, First Edition , Bowersox, Closs, and Cooper Copyright© 2002 by The McGraw-Hill Companies, Inc. All rights reserved. APS System Modules Resource Management Requirements Optimization Demand Management Resource Allocation ERP/Legacy System Supply Chain Logistics Management, First Edition , Bowersox, Closs, and Cooper Copyright© 2002 by The McGraw-Hill Companies, Inc. All rights reserved. Operations System Functionality Order Management Order Processing Inventory Management Distribution Operations Transportation Shipping Order entry (manual, electronic, blanket, Create blanket order Forecast analysis and modeling Assign and track storage locations Carrier selection Match and pay Credit check Generate invoice Forecast data maintenance and updates Inventory cycle counting Carrier scheduling Open order review Inventory availability Generate order selection documents Forecast parameter selection Labor scheduling Dispatching Purchase order entry Order acknowledgement Inventory reservation Forecast technique selection Equipment scheduling Document preparation Purchase order maintenance Order modification Process blanket order Inventory parameter selection Lot control Freight payment Purchase order receipt Order pricing Release reserved inventory Inventory simulation and testing Order selection location replenishment Performance measurement Purchase order status Order status inquiry Reassign order source Inventory requirements planning Receiving Shipment consolidation and routing Quote request Price and discount extension Release blanket order Promotion data integration Put away Shipment rating Requirements communication Promotion check Verify shipment Replenishment order build, release, and scheduling Storage Shipment scheduling Schedule receipt appointment Define service objectives Performance measurement Shipment tracing and expediting Supplier history Returns processing Service management and Procurement Vehicle loading Supply Chain Logistics Management, First Edition , Bowersox, Closs, and Cooper Copyright© 2002 by The McGraw-Hill Companies, Inc. All rights reserved. TMS Extension System Functionality •Order Consolidation •Route Optimization •Carrier Rate Management •EDI Links With Carriers •Internet Based Shipment Tracking •Integrated Claims Management •Identify Most Economical Mode Parcel, Less-than-Truckload, Truckload, Pool Distribution, Stops in Transit •Calculate Best Route •Carrier Selection Based on Cost and Service Including Performance Supply Chain Logistics Management, First Edition , Bowersox, Closs, and Cooper Copyright© 2002 by The McGraw-Hill Companies, Inc. All rights reserved. Execution Systems • Enterprise – Warehouse Management Systems (WMS) – Transportation Management Systems (TMS) – Integrated transportation tracking • Manufacturing – Shop floor control • Customer Relationship Management (CRM) – Promotion planning and accounting – Mix customization and integration Supply Chain Logistics Management, First Edition , Bowersox, Closs, and Cooper Copyright© 2002 by The McGraw-Hill Companies, Inc. All rights reserved. Enterprise Execution Suite Advanced WMS Functionality Yard Management Receiving Task Management Opportunistic Cross Dock Putaway QA Inventory Control Labor Management Cycle Count Warehouse Optimization Advanced WMS Functionality Core WMS Functionality Pick Replenishment Pack Work Order Management Ship VAS Planned Cross Dock Reverse Logistics Translation and Messaging Bus Backbone ERP TMS OMS SCP Material Handling Equipment Supply Chain Logistics Management, First Edition , Bowersox, Closs, and Cooper Copyright© 2002 by The McGraw-Hill Companies, Inc. All rights reserved.