RESPIRATORY PROTECTION From Hazardous Atmospheres 29 CFR 1910.134 EFFECTIVE DATES January 8, 1998 - OSHA Publishes Standard April 8, 1998 - Effective Date September 8, 1998 - Determination Date That Respirators Are Required And Who Will Wear Them October 5, 1998 - Total Compliance With All Provisions Of Standard REVISIONS TO STANDARDS Respirators Deleted From All Other Substance Specific Standards Previous Respirator Standard Renumbered As .139 And Designated Temporarily As M. tuberculosis Standard All Respirator Issues Are Now In 1910.134 RESPIRATOR PROGRAM Requires A Written Program With WorksiteSpecific Procedures When Respirators Are Needed Must Keep Updated As Needed A Program Administrator Is Required For The Entire College College Must Provide Respirators, Training, And Medical Evaluations At No Cost To Employees RESPIRATOR PROGRAM ELEMENTS Selection Medical Evaluation Respirator Use Maintenance And Care Fit Testing Breathing Air Quality And Use Training Program Evaluation WHERE RESPIRATORS ARE USED BUT NOT REQUIRED If Respirators Will Not Create A Hazard And If Requested, College May Furnish Respirators If Approved, Employees May Wear Their Own, But Must Follow Program Requirements Voluntary Use Of Filtering Facepieces (Face Masks) Does Not Have To Be Included In The Written Materials PERMISSIBLE PRACTICES Engineering Controls (Enclosures, Confinement Of Operations, Ventilation, Use Of Less Toxic Materials) Are Primary Means To Control Hazards When Effective Engineering Controls Are Not Available, Respirators Will Be Used Respirators Will Be Applicable To And Suitable For The Purpose Intended Employer Will Be Responsible For Program SELECTION OF RESPIRATORS College Will Select And Provide An Appropriate Respirator Based On The Respiratory Hazards To Which The Worker Is Exposed, Workplace Factors, And User Factors That Affect Respirator Performance And Reliability Respirators Will Be Selected From A Sufficient Number Of Models And Sizes To Ensure Correct Fit And Comfort RESRIRATOR PROTECTION TRAINING Employers (Managers And Supervisors) Must Provide Appropriate And Effective Training To Employees Who Are Required To Use Respirators RESRIRATOR PROTECTION TRAINING Employees That Use Respirators Must Be Trained And Demonstrate Skill Or Knowledge Of At Least: — Why It Is Necessary And How Improper Use And Care Can Compromise It’s Effectiveness — It’s Limitations And Capabilities — How To Put On, Remove, Use, And Inspect — How To Maintain And Store — General Requirements Of This Standard RESRIRATOR PROTECTION TRAINING Training Must Be Provided Prior To Use Retraining Required Annually, And When: – Prior Training Becomes Obsolete – Employee’s Skill Or Knowledge Is Inadequate – Other Situation Arises In Which Retraining Appears Necessary EMPLOYEE EXPOSURE Exposure To A Concentration Of An Airborne Contaminant That Would Occur If The Employee Were Not Using Respiratory Protection RESPIRATORY INLET COVERING That Portion Of A Respirator That Forms The Protective Barrier Between The User’s Respiratory Tract And An Air-Purifying Device Or Breathing Air Source May Be A Facepiece, Helmet, Hood, Suit, Or Mouthpiece Respirator With A Nose Clamp May Be Tight Fitting Or Loose Fitting HAZARDOUS ATMOSPHERES Oxygen Deficient Toxic Contaminated Environmental Pollution Combination Immediately Dangerous To Life Or Health (IDLH) Note: All Can Be Either Acidic Or Alkaline OXYGEN DEFICIENT An Atmosphere With An Oxygen Content Below 19.5% By Volume Spaces Where Oxygen May Be Depleted By Use (Confined Spaces, Boilers, Tanks, Etc.) Space Where Decomposition Of Organic Material Is Going On (Sewers, Silos, Basements, Etc.) TOXIC CONTAMINATED Particles Gases Fumes Vapors Mists ENVIRONMENTAL POLLUTION Dust Spray Fumes Vapors Smoke Harmful Gases TWO BASIC TYPES OF RESPIRATORS Air Purifying - Removes Contaminates Before Reaching Breathing Zone Atmosphere Supplying - Provides Fresh Air From An External Source AIR PURIFYING May Be Particulate Removing Vapor And Gas Removing A Combination Of The Two Uses A Replaceable Cartridge Or Canister AIR PURIFYING USE LIMITATIONS Just Enough Oxygen To Sustain Breathing Contaminate Is Known And Cannot Exceed Facepiece Limitations Contaminates Are Not IDLH Always Treat Oxygen-Deficient Air As IDLH ATMOSPHERE SUPPLYING Type 1 - Airline Respirator. Air Is Pumped To The User From Outside Type 2 - Self Contained Breathing Apparatus (SCBA) AIRLINE RESPIRATOR Has A Pressure Demand Nozzle That Allows User To Control Air Flow Use Grade D Breathing Air May Be Used With A Hood Or Helmet To Supply Continuous Air Tight Fitting Hose Limited To 300 Feet Some Mobility Restriction SELF-CONTAINED BREATHING APPARATUS Breathing Air Provided From Pressurized Tanks Provides Highest Level Of Protection And Mobility Commonly Used In Rescue Or Emergency Situations Limited To Air In Tanks (30 Or 60 Minutes) Positive Pressure Provides Protection For Both Oxygen Deficient And IDLH RESPIRATOR SELECTION Must Fit The Wearer And Be Comfortable Must Be The Type Which Best Abates The Hazards To Be Faced Atmosphere Hazard Evaluation Determines Which One To Wear Never Substitute Or Chance Another One Will Provide Adequate Protection WRITTEN PROTECTION PLAN Entire Program To Be Assigned To A Trained And Competent Person Describes In Detail The Hazard Evaluation Process Contains SOP For Respirator Selection, Use, And Maintenance WRITTEN PROTECTION PLAN Contains Results Of Analysis Of Atmospheric Contaminants – – – – – Physical And Chemical Properties Adverse Health Effects Warning Properties Permissible Exposure Limits (PELS) Other Accepted Exposure Limits WRITTEN PROTECTION PLAN Additional Plan Criteria – Results Of Workplace Atmospheric Testing – Nature Of The Work – Activities That Are To Be Performed – Time Expected To Complete The Task – Written Plan To Be Made Available To All Involved Employees FIT TESTING Before An Employee Uses Any Respirator With A Negative Or Positive Pressure TightFitting Facepiece, The Employee Must Be Fit Tested With The Same Make, Model, Style, And Size Of Respirator That Will Be Used Must Be Administered Using An OSHA Accepted Protocol Such As That Contained In Appendix A FIT TESTING Respirators Rely On Face-To-Mask Seal Fit Testing Determines Which Device Will Best Fit And Seal Stubble, Beard, Hairlines, Glasses, And Goggles Will Negatively Affect Fit Corrective Lenses May Be Mounted Inside The Facepiece FIT TEST PROCEDURES Fit Testing Should Be Conducted Annually More Often If Facial Features Change Or A Different Respirator Is To Be Used Users Of Tight Fitting Respirators Must Perform A Seal Test Each Time They Are Used TYPES OF FIT TESTING Qualitative (QLFT) - Challenge Agent, Vapor, Or Aerosol Released Fit Is Inadequate If A Presence Of The Agent Is Detected (Irritation, Taste, or Odor) Quantitative (QNFT) - Measures Actual Level Of Agent Both Inside And Outside The Respirator FIT TESTING QLFT May Only Be Used To Fit Test Negative Pressure Air Purifying Respirators That Achieve A Fit Factor Of 100 Or Less A Fit Factor Of At Least 100 For TightFitting Half Facepieces, Or 500 For TightFitting Full Facepieces From A QNFT Will Be Acceptable FIT FACTOR A Quantitative Estimate Of The Fit Of A Particular Respirator To A Specific Individual, And Typically Estimates The Ratio Of: Concentration Of A Substance In Ambient Air Concentration Inside The Respirator When Worn FILTERS A Component Used In Respirators To Remove Solid Or Liquid Aerosols From Inspired Air Also Called An Air Purifying Element HEPA FILTERS High Efficiency Particulate Air Removes 99.97% Of Particles That Are 0.3 Micrometers In Diameter CANISTER OR CARTRIDGE A Container With A Filter, Sorbent (Catalyst), Or Combination Of These Items, Which Removes Specific Contaminants From The Air Passed Through The Container SERVICE LIFE The Period Of Time That A Respirator, Filter, Sorbent, Or Other Respiratory Equipment Provides Adequate Protection To The Wearer END OF SERVICE LIFE INDICATOR (ESLI) A System That Warns The User Of The Approach Of The End Of Adequate Respiratory Protection; e.g., The Sorbent Is Approaching Saturation Or Is No longer Effective NEGATIVE PRESSURE RESPIRATOR A Respirator In Which The Air Pressure Inside The Facepiece Is Negative During Inhalation With Respect To The Ambient Air Pressure Outside The Respirator FILTERING FACEPIECE (Dust Mask) A Negative Pressure Particulate Respirator With A Filter As An Integral Part of The Facepiece, Or With The Entire Facepiece Composed Of The Filtering Medium POSITIVE PRESSURE RESPIRATOR A Respirator In Which The Pressure Inside The Respiratory Inlet Covering Exceeds The Ambient Air Pressure Outside The Respirator POWERED AIR-PURIFYING RESPIRATOR (PAPR) An Air Purifying Respirator That Uses A Blower To Force Ambient Air Through AirPurifying Elements To The Inlet Covering ATMOSPHERE-SUPPLYING RESPIRATOR A Respirator That Supplies The User With Breathing Air From A Source Independent Of The Ambient Atmosphere Includes Supplied-Air Respirators (SARs) And Self Contained Breathing Apparatus (SCBA) Units ATMOSPHERE-SUPPLYING RESPIRATORS Continuous Flow: Provides A Continuous Flow Of Breathing Air To The Respiratory Inlet Covering Pressure Demand: Admits Air To The Facepiece When The Positive Pressure Inside The Facepiece Is Reduced By Inhalation SUPPLIED AIR RESPIRATOR (SAR) An Atmosphere-Supplying Respirator For Which The Source Of Breathing Air Is Not Carried By The User Also Called An Airline Respirator SELF-CONTAINED BREATHING APPARATUS (SCBA) An Atmosphere-Supplying Respirator For Which The Breathing Air Is Designed To Be Carried By The User ESCAPE ONLY RESPIRATOR A Respirator Designed And Intended To Be Used Only For Emergency Exit POSITIVE PRESSURE SEAL TEST Block Off Exhalation Valve With Palm Blow Outward Gently A Good Fit Results In The Pressure Holding And No Leaks Found NEGATIVE PRESSURE SEAL TEST Place Palms Over The Inhalation Inlets, Or Squeeze The Breathing Tube Inhale Gently. Facepiece Should Collapse Slightly Hold Breath For About Ten Seconds Good Test Indicated By Pressure Holding And No Leaks Found CONTINUING RESPIRATOR EFFECTIVENESS Maintain Constant Surveillance Of Respirator Effectiveness Employees Must Leave The Respirator Use Area: – – – – – To Wash Face Or Facepiece If A “Breakthrough” Is Detected There Is A Change In Breathing Resistance There Is Leakage Of The Facepiece To Replace Respirator, Filter, Cartridge, Or Canister RESPIRATOR MAINTENANCE Step 1 - Inspection Step 2 - Decontamination Step 3 - Storage STEP 1 INSPECTION Check For: Holes In The Filters (Breakthrough) Loss Of Elasticity Or Tears In Headstraps And Hoses Broken Or Loose Connectors And Hoses Cracked Or Scratched Facepieces Detergent Residue Dirt In Valves General Cleanliness STEP 2 CLEANING & DISINFECTING Explicitly Follow Manufacturers Directions If Worn By Only One Person, Clean And Disinfect Periodically If Possible To Be Worn By More Than One Person, Clean And Disinfect After Each Use STEP 3 STORAGE Must Be Protected From Dust, Sunlight, Heat, Cold, Moisture, And Chemicals Facepiece Should Be Stored In An Individual Plastic Bag Store Masks With Valves And Breathing Tubes In A Natural, Undistorted Position RESPIRATORS FOR IDLH ATMOSPHERES Only NIOSH Certified For IDLH Atmospheres May Be Used Full Facepiece Pressure Demand SCBA, Certified By NIOSH For A Minimum Service Life Of 30 Minutes Combination Full Facepiece Pressure Demand SAR With Auxiliary SelfContained Air Supply RESPIRATORS FOR NON IDLH ATMOSPHERES (Gases And Vapors) College Must Provide: – An Atmosphere-Supplying Respirator, Or – An Air-Purifying Respirator, Provided That: Has ESLI Certified By NIOSH; Or A Dependable Canister Change Schedule – Basis And Reliance Must Be In Writing RESPIRATORS FOR NON IDLH ATMOSPHERES (Particulates) College Must Provide: – Atmosphere-Supplying Respirator; Or – Air-Purifying Respirator Equipped With HEPA Filters; – Air-Purifying Respirator Equipped With Any Filter Certified By NIOSH For The Particulate PROCEDURES FOR IDLH ATMOSPHERES At Least One Employee To Be Located Outside Visual, Voice, Or Signal Communication Must Be Maintained Outside Employee(s) Must Be Trained In Rescue Manager Or Supervisor Must Be Notified Before Any Rescue Attempt PROCEDURES FOR IDLH ATMOSPHERES (Cont.) Rescuers Must Be Provided Necessary Assistance And Equipment: – A Pressure Demand Or Other Positive Pressure SCBA Or SAR With Auxiliary SCBA – Appropriate Retrieval Equipment – Equipment Means For Rescue Where Retrieval Equipment Is Not Required BREATHING AIR QUALITY Compressed Breathing Air Must Meet At Least The Requirements For Grade D Breathing Air Systems Supplying Breathing Air Must Be Equipped With Appropriate In-Line Air Purifying Sorbent Beds And Filters, And Maintained Per Manufacturer’s Instructions BREATHING AIR QUALITY Minimum Requirements Oxygen Content of 19.5% - 23.5% By Volume No More Than 5 Milligrams Of Hydrocarbon (Condensed) Content Per Cubic Meter (mg/m3) Of Air CO Content Of No More Than 10 Parts Per Million (ppm) CO2 Content Of No More Than 1,000 ppm Lack Of Noticeable Odor CLASSES OF FILTERS (Part 84) Three Levels Of Filter Efficiency (95%, 99%, And 99.97%) Three Levels Of Filter Resistance To Efficiency Degradation (Labeled N, R, And P) Total Of Nine Classes Of Filters FILTER SELECTION Selection Of N, R, Or P Depends On Whether There Are Oil Particles Present N For Not Resistant To Oil R For Resistant To Oil P For Oil Proof FILTER SELECTION (Cont.) No Oil Particles Present, Use Any Series (N, R, Or P) Oil Particles Present, Use Only R Or P Series Oil Particles Present And Filter Is To Be Used More Than One Shift, Use Only P Series PHYSICIAN OR LICENSED HEALTH CARE PROFESSIONAL (PLHCP) Individuals Whose Legally Permitted Scope Of Practice (License, Registration, Or Certification) Allow Them To Independently Provide, Or Be Delegated The Responsibility To Provide, Some Or All Of The Health Care Services Required By Paragraph (e), Medical Examination MEDICAL EVALUATION PROCEDURES Provide Medical Evaluation Before Fit Testing And Respirator Use PLHCP May Use Questionnaire (Sections 1 And 2, Part A Of Appendix C) Or Examination Follow-up Is Required For Any Positive Response To Questions 1-8 in Section 2, Part A Of Appendix C, Or Demonstrates The Need During Examination ADDITIONAL MEDICAL EVALUATIONS Annual Review Is Not Now Required Must Provide Additional Evaluations If: – Employee Reports Problem Using Device – PLHCP, Supervisor, Or Program Administrator Thinks There Should Be – Observations During Fit-Testing Indicates There Should Be – Changes Occur In The Workplace Or The Employee RECORDKEEPING Training And Medical Records Must Be Maintained And Made Available Fit Test Records Must Be Maintained Until The Next Test Is Administered A Written Copy Of The Current Program Must Be Maintained All Written Materials Must Be Available To Affected Employees, And State And Federal Agents